Connector system for accommodating either UTP or STP connection terminals
11101602 · 2021-08-24
Assignee
- Autonetworks Technologies, Ltd. (Mie, JP)
- Sumitomo Wiring Systems, Ltd. (Mie, JP)
- Sumitomo Electric Industries, Ltd. (Osaka, JP)
Inventors
Cpc classification
H01R13/6474
ELECTRICITY
International classification
H01R13/40
ELECTRICITY
H01R13/6474
ELECTRICITY
H01R13/424
ELECTRICITY
Abstract
A connector structure enables the replacement of an STP cable (10B) and a UTP cable (10A) without making a large structural change. UTP connection terminals (21A) to be connected to respective wires (11) of the UTP cable (10A) are arranged to be proximate in a width direction by being accommodated into accommodating portions (26) of a UTP dielectric (22A) proximate in the width direction. STP connection terminals (21B) to be connected to respective wires (11) of the STP cable (10B) are farther apart in the width direction than the UTP connection terminals (21A) by being accommodated in accommodating portions (26) of an STP dielectric (22B) spaced apart in the width direction. The UTP connection terminals and the STP connection terminals are set such that protrusions (34) projecting out from box portions (27) in a common direction when accommodated in the accommodating portions (26).
Claims
1. A connector system, comprising: UTP connection terminals each including a box portion and a protrusion, a male terminal being inserted and connected into the box portion, the protrusion projecting outwardly of the box portion, the UTP connection terminals being connected to respective wires of a UTP cable; STP connection terminals each including a box portion and a protrusion, a male terminal being inserted and connected into the box portion, the protrusion projecting outwardly of the box portion, the STP connection terminals being connected to respective wires of a STP cable; a UTP dielectric including accommodating portions for accommodating the UTP connection terminals; and an STP dielectric including accommodating portions for accommodating the STP connection terminals; a pair of the accommodating portions of the UTP dielectric and a pair of the accommodating portions of the STP dielectric being arranged in a width direction perpendicular to an inserting direction of the male terminals; the UTP connection terminals being arranged close to each other in the width direction by being accommodated into the pair of accommodating portions of the UTP dielectric proximate in the width direction; the STP connection terminals being arranged more away from each other in the width direction than in the case of the UTP connection terminals by being accommodated into the pair of accommodating portions of the STP dielectric spaced apart in the width direction; the UTP connection terminals and the STP connection terminals being set such that all the protrusions are in the same orientation in a state accommodated in the accommodating portions; a UTP housing accommodating the UTP dielectric with the UTP connection terminals accommodated therein; and an STP housing accommodating the STP dielectric with the STP connection terminals accommodated therein, wherein the UTP housing and the STP housing have substantially the same shape thereby facilitating changes between UTP cables and STP cables; each of the UTP connection terminals and the STP connection terminals has a receiving portion and a resilient contact piece facing the receiving portion and arranged in the box portion, the resilient contact piece projects more into the box portion than the receiving portion and the male terminal is sandwiched between the receiving portion and the resilient contact piece; the UTP connection terminals are accommodated in the pair of accommodating portions of the UTP dielectric such that the resilient contact pieces are located on inner sides proximate in the width direction and the receiving portions are located on outer sides spaced apart in the width direction; and the STP connection terminals are accommodated in the pair of accommodating portions of the STP dielectric such that the resilient contact pieces are located on outer sides spaced apart in the width direction and the receiving portions are located on inner sides proximate in the width direction.
2. The connector system of claim 1, wherein the UTP connection terminals are disposed in the UTP dielectric to receive mating terminals spaced apart by a specified pitch, and the STP connection terminals are disposed in the STP dielectric to receive mating terminals spaced apart by the specified pitch.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DETAILED DESCRIPTION
(25) One embodiment of the invention is described on the basis of the drawings. A connector structure of this embodiment is used in an in-vehicle communication network system and composed of a UTP connector 20A provided on an end part of a UTP cable 10A as shown in
(26) As shown in
(27) UTP Cable
(28) The UTP cable 10A is composed of a pair of twisted wires 11 and a sheath 12 surrounding the respective wires 11. The wire 11 is composed of a conductor and a coating surrounding the conductor. An end of each wire 11 is exposed from the sheath 12 and connected to the UTP connection terminal 21A.
(29) UTP Connection Terminal
(30) The UTP connection terminals 21A to be connected to the respective wires 11 of the UTP cable 10A have substantially the same form except a different arrangement of some parts (resilient contact pieces 32 and receiving portions 31 to be described later). As shown in
(31) Specifically, the UTP connection terminal 21A includes a base plate 25 in the form of a strip extending along the front-rear direction. A box 27 substantially in the form of a rectangular tube is provided on a front end part of the base plate 25, and an open barrel 28 is provided on a rear end part of the base plate 25. The barrel 28 is connected electrically and mechanically to the conductor and the coating of the wire 11. Note that a crimp ring 29 separate from the UTP connection terminals 21A is crimped and connected to an end part of the sheath 12 of the UTP cable 10A. The crimp ring 29 includes parts protruding while being held in close contact on both widthwise sides by crimping.
(32) The receiving portion 31 and the resilient contact piece 32 project to face each other in a width direction (direction perpendicular to an inserting direction of the male terminal 91 into the box 27, vertical direction of
(33) The UTP connection terminal 21A is to be accommodated into one accommodating portion 26 that is to be described later. This UTP connection terminal 21A includes a receiving portion 31 that has a trapezoidal cross-sectional shape and that is fixed on the base plate 25 and also has a strip-like resilient contact piece 32 provided on a ceiling plate 33 opposite to the base plate 25. In contrast, the UTP connection terminal 21A is to be accommodated into the other accommodating portion 26 that is to be described later and has the resilient contact piece 32 provided on the base plate 25 and the receiving portion 31 provided on the ceiling plate portion 33. The resilient contact piece 32 is cantilevered forward from a rear end of the ceiling plate 33 and is deflectable and deformable with the rear end of the ceiling plate 33 as a support.
(34) The resilient contact piece 32 projects farther into the box 27 than the receiving portion 31. When the UTP connection terminal 21A is connected to the male terminal 91, a later-described tab 92 of the male terminal 91 is inserted into the box 27 and the inserted tab 92 is resiliently sandwiched between the receiving portion 31 and the resilient contact piece 32, as schematically shown in
(35) UTP Dielectric
(36) The UTP dielectric 22A is made of synthetic resin and, as shown in
(37) The lower dielectric 36 is a plate substantially rectangular in a plan view and includes front and rear mounting receiving portions 41 in the form of rectangular recesses on both widthwise end parts and mounting projections 42 on the back surfaces of the mounting receiving portions 41. The mounting pieces 39 are fit into the respective mounting receiving portions 41 and tip parts of the mounting pieces 39 are hooked to lock the mounting projections 42. Thus, the lower dielectric 36 and the upper dielectric 35 are held united across the UTP connection terminals 21A.
(38) The accommodating portions 26 for positioning and holding lower parts of the respective UTP connection terminals 21A in parallel are provided at positions facing the recesses 38 of the upper dielectric 35 in the upper surface of the lower dielectric 36. The accommodating portion 26 has a cross-sectional shape corresponding to the outer shape of the UTP connection terminal 21A, and two of the accommodating portions 26 are provided on both widthwise sides across a thin separation wall 43 to correspond to the respective UTP connection terminals 21A. Further, when the upper and lower dielectrics 35, 36 are united, tab insertion holes 69 that communicate with the accommodating portions 26 and the recesses 38 and into which the tabs 92 are inserted are open in the front surface of the UTP dielectric 22A.
(39) The upper accommodating portion 26 in
(40) UTP Housing
(41) The UTP housing 23A is made of synthetic resin and includes, as shown in
(42) Mating UTP Connector
(43) The mating UTP connector 90A includes a receptacle 94 made of synthetic resin. The receptacle 94 is supported on an unillustrated circuit board and the UTP housing 23A can fit therein. As shown in
(44) As shown in
(45) The male terminals 91 paired in the width direction are mounted in the receptacle 94. Each male terminal 91 is in the form of a rectangular wire (rectangular pin) and includes a bent part at an intermediate position in a length direction. Each male terminal 91 includes the tab 92 projecting into the receptacle 94. The tabs 92 of the respective male terminals 91 have a flat cross-sectional shape in the width direction and are arranged in parallel while having a separation distance in the width direction corresponding to that between the respective UTP connection terminals 21A. Further, each male terminal 91 includes a part projecting outward, and this part is mounted on, soldered and connected to the surface of the unillustrated circuit board.
(46) STP Cable
(47) The STP cable 10B is composed of a pair of twisted wires 11, a shield conductor 13, such as a braided wire for surrounding and shielding the respective wires 11, and a sheath 12 surrounding the shield conductor 13. An end part of each wire 11 and an end part of the shield conductor 13 are exposed from the sheath 12. The end part of the shield conductor 13 is folded and put on an outer peripheral side of the sheath 12. The end part of each wire 11 is connected to the STP connection terminal 21B.
(48) STP Connection Terminal
(49) The STP connection terminals 21B to be connected to the respective wires 11 of the STP cable 10B have the same shape. As shown in
(50) This STP connection terminal 21B has substantially the same configuration as the UTP connection terminal 21A and includes a base plate 25, a box 27 and a barrel 28. The box 27 and the barrel 28 of the STP connection terminal 21B have substantially the same shapes as the box 27 and the barrel 28 of the UTP connection terminal 21A.
(51) As shown in
(52) STP Dielectric
(53) The STP dielectric 22B is made of synthetic resin and, as shown in
(54) The STP connector 20B has no crimp ring 29 and a part (part corresponding to the recess 46) for receiving the crimp ring 29 is not necessary in rear parts of the upper and lower dielectrics 35, 36. Thus, dimensions of the upper and lower dielectrics 35, 36 in the front-rear direction are shorter than that of the UTP dielectric 22A by that much.
(55) Recesses 38 for positioning upper parts of the respective STP connection terminals 21B in parallel are provided in the lower surface of the upper dielectric 35, as shown in
(56) The accommodating portion 26 has a cross-sectional shape corresponding to the outer shape of the STP connection terminal 21B, and a pair of the accommodating portions 26 are provided on both widthwise sides across a separation wall 43 to correspond to the respective STP connection terminals 21B. A thickness (dimension in the width direction) of the separation wall 43 of the STP dielectric 22B is larger than that of the separation wall 43 of the UTP dielectric 22A. That is, a separation distance in the width direction (hereinafter, referred to as a pitch width) of the respective accommodating portions 26 of the STP dielectric 22B is larger than that of the respective accommodating portions 26 of the UTP dielectric 22A. Further, when the upper and lower dielectrics 35, 36 are united, tab insertion holes 69 are defined in the front surface of the STP dielectric 22B. The tab insertion holes 69 communicate with the accommodating portions 26 and the recesses 38 and receive the tabs 92.
(57) The upper accommodating portion 26 in
(58) Outer Conductor
(59) The outer conductor 24B is made of conductive metal and, as shown in
(60) As shown in
(61) When the upper and lower outer conductors 56, 57 are united while enclosing the STP dielectric 22B, the side plates of the upper shell 58 cover those of the lower shell 63 from outside and, as shown in
(62) STP Housing
(63) The STP housing 23B is made of synthetic resin and includes a substantially rectangular tubular housing body 47. The STP housing 23B has substantially the same shape as the UTP housing 23A and includes a lock arm 48, an insertion portion 49 and a locking lance 51 having the same forms (shapes and arrangement) of those of the UTP housing 23A. Of course, as shown in
(64) Mating STP Connector
(65) The mating STP connector 90B includes a receptacle 94 made of synthetic resin. The mating STP connector 90B has substantially the same configuration as the mating UTP connector 90A and includes the receptacle 94, a lock receiving portion 93, pegs 95 and a pair of male terminals 91. A pitch width of the respective male terminals 91 of the mating STP connector 90B is wider than that of the male terminals 91 of the mating UTP connector 90A.
(66) Assembling of UTP Connector
(67) In assembling the UTP connector 20A, the barrels 28 of the UTP connection terminals 21A are first connected to the end parts of the respective wires 11 of the UTP cable 10A by crimping, as shown in
(68) Subsequently, the UTP dielectric 22A is inserted into the insertion portion 49 of the UTP housing 23A from behind. When the UTP dielectric 22A is inserted properly into the insertion portion 49, as shown in
(69) Assembling of STP Connector
(70) Also in assembling the STP connector 20B, the barrels 28 of the STP connection terminals 21B first are connected to the end parts of the respective wires 11 of the STP cable 10B by crimping. Subsequently, as shown in
(71) Subsequently, as shown in
(72) Subsequently, as shown in
(73) Thereafter, the outer conductor 24B in the united state enclosing the respective STP connection terminals 21B and the STP dielectric 22B is inserted into the insertion portion 49 of the STP housing 23B from behind. When the outer conductor 24B is inserted properly into the insertion portion 49, as shown in
(74) Connector Connection
(75) When the UTP connector 20A is connected properly to the mating UTP connector 90A, the lock arm 48 resiliently locks the lock receiving portion 93 and the connectors 20A, 90A are held in a separation restricted state. At this time, as shown in
(76) Similarly, when the STP connector 20B is connected properly to the mating STP connector 90B, the lock arm 48 resiliently locks the lock receiving portion 93, the connectors 20B, 90B are held in a separation restricted state and, as shown in
(77) Functions and Effects
(78) As described above, the pitch width of the respective UTP connection terminals 21A accommodated in the accommodating portions 26 of the UTP dielectric 22A is smaller than that of the respective STP connection terminals 21B accommodated in the accommodating portions 26 of the STP dielectric 22B (see
(79) The UTP connector 20A and the STP connector 20B have a substantially common configuration and there is no large structural difference between the configurations thereof except that the STP connector 20B includes the outer conductor 24B. Further, the mating UTP connector 90A and the mating STP connector 90B also have substantially the same structure. Thus, in replacing the UTP cable 10A by the STP cable 10B or replacing the STP cable 10B by the UTP cable 10A, the connector structure need not be changed significantly and cost can be reduced.
(80) Further, the respective UTP connection terminals 21A and the respective STP connection terminals 21B all are accommodated into the corresponding accommodating portions 26 with the protrusions 34 facing downward, and mounted in the same direction. Thus, mistakes in a mounting operation can be avoided and work efficiency can be improved.
(81) Furthermore, the respective UTP connection terminals 21A are arranged in the accommodating portions 26 paired in the width direction such that the resilient contact pieces 32 are located on widthwise inner sides and the receiving portions 31 are located on widthwise outer sides (see
(82) Other embodiments are briefly described.
(83) Although both the UTP dielectric and the STP dielectric are vertically dividable in the above embodiment, at least one of the UTP dielectric and the STP dielectric may be unitarily formed to be undividable according to the present invention.
(84) Although the outer conductor of the STP connector is vertically dividable in the above embodiment, the outer conductor may be formed unitarily to be undividable according to the present invention.
(85) The box may be provided with two or more protrusions projecting in the same direction.
LIST OF REFERENCE SIGNS
(86) 10A . . . UTP cable 10B . . . STP cable 11 . . . wire 20A . . . UTP connector 20B . . . STP connector 21A . . . UTP connection terminal 21B . . . STP connection terminal 22A . . . UTP dielectric 22B . . . STP dielectric 26 . . . accommodating portion 27 . . . box 31 . . . receiving portion 32 . . . resilient contact piece 34 . . . protrusion 90A . . . mating UTP connector 90B . . . mating STP connector 91 . . . male terminal