VIRUS-COLLECTING FILTER FOR MEDICAL ASPIRATOR SYSTEM
20210252207 · 2021-08-19
Assignee
Inventors
- Yuichi Sakon (Tokyo, JP)
- Yoshiharu YABUKI (Tokyo, JP)
- Satoru KURAMOTO (Tokyo, JP)
- Masakazu MASUDA (Tokyo, JP)
Cpc classification
B01D46/0032
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0428
PERFORMING OPERATIONS; TRANSPORTING
A61M1/60
HUMAN NECESSITIES
B01D2239/065
PERFORMING OPERATIONS; TRANSPORTING
A61M1/604
HUMAN NECESSITIES
B01D2239/0291
PERFORMING OPERATIONS; TRANSPORTING
B01D2279/65
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0421
PERFORMING OPERATIONS; TRANSPORTING
B01D46/02
PERFORMING OPERATIONS; TRANSPORTING
B01D39/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61M1/00
HUMAN NECESSITIES
B01D39/18
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a molded filter used for a flexible disposable bag which is produced so as to be capable of sucking and storing, for example, bodily secretions of a patient and being disposed when a fixed storage amount is reached, wherein a laminate of at least two elements of a powdered hydrophilic swelling agent and a charged nonwoven fabric, and more preferably, a laminate of three elements with a hydrophobic porous film added thereto, is used as a filter base material and the charged nonwoven fabric is arranged downstream of the powdered hydrophilic swelling agent in a direction of flow of expiratory air inside the body. Thus, the molded filter has functions of air permeability that is equal to or higher than a PE sintered body CMC filter, short term and long term waterproof properties, and a better microbial barrier property.
Claims
1. A flexible disposable bag or container for a medical aspirator system, the disposable bag or container including a suction port to connect to a suction catheter to take in exhaled breath and secretions from a patient or a user, the disposable bag or container being configured to retain the secretions out of the exhaled breath and the secretions sucked in through the suction port, configured to be housed, except for the suction port and a portion surrounding the suction port, in a space formed by a rigid container main body and a lid portion thereof, which are other components of the medical aspirator system, and configured to be removed from the rigid container and disposed of after an amount of the secretions retained therein reaches a predetermined retention amount, wherein the disposable bag or container comprises a molded body of an air permeation component having an air release port configured so that air and the exhaled breath inside the disposable bag or container always pass therethrough when released outside the disposable bag or container, the disposable bag or container further comprises a molded body filter which is bonded or connected to the air permeation component in an airtight manner and which prevents the secretions from passing therethrough and allows all the air and the exhaled breath to pass therethrough, a filter base material of the molded body filter is formed of at least two materials which are a solid hydrophilic swelling agent and an electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream of the solid hydrophilic swelling agent in a flow direction of the exhaled breath.
2. The disposable bag or container according to claim 1, wherein the filter base material of the molded body filter is configured such that the filter base material of the molded body filter is formed of at least three materials which are a hydrophobic porous film in addition to the solid hydrophilic swelling agent and the electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream of the solid hydrophilic swelling agent in the flow direction of the exhaled breath.
3. The disposable bag or container according to claim 2, wherein the filter base material of the molded body filter is configured such that the solid hydrophilic swelling agent is sandwiched and sealed by the hydrophobic porous film, and the electrically-charged nonwoven fabric is placed downstream in the flow of the exhaled breath.
4. The disposable bag or container according to claim 3, wherein the filter base material of the molded body filter is configured such that the solid hydrophilic swelling agent is sandwiched and sealed between two of the hydrophobic porous films which are not electrically charged, and the electrically-charged nonwoven fabric is further placed downstream in the flow of the exhaled breath.
5. The disposable bag or container according to claim 2, wherein the filter base material of the molded body filter is configured such that the solid hydrophilic swelling agent is sandwiched and sealed between the hydrophobic porous film and the electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream in the flow of the exhaled breath.
6. The disposable bag or container according to claim 1, wherein the solid hydrophilic swelling agent in the filter base material of the molded body filter is a hydrophilic cellulose-based polymer.
7. The disposable bag or container according to claim 6, wherein the hydrophilic cellulose-based polymer in the filter base material of the molded body filter is sodium carboxymethyl cellulose (CMC).
8. The disposable bag or container according to claim 1, wherein the air permeation component further has the suction port and an attachment shape to be fixed to the rigid container and/or the lid portion, the air release port communicates with an inside of the rigid container in such a manner as to allow gas to pass therethrough, when an inside of the rigid container is evacuated of air with the rigid container being connected to an aspirator main body, the disposable bag or container is also reduced in pressure through the air release port, thereby sucking in the exhaled breath and the secretions through the suction port, and air and the exhaled breath sucked into the disposable bag or container is released to the inside of the rigid container through the air release port until the secretions retained in the disposable bag or container penetrate into the molded body filter and significantly hinder air permeability.
9. The disposable bag or container according to claim 1, wherein the disposable bag or container is configured such that the air release port of the air permeation component is directly connected to an aspirator main body via a suction tube, thereby reducing pressure in the disposable bag or container, and consequently sucking in the exhaled breath and the secretions through the suction port, the secretions are then retained in the disposable bag or container, while remaining air or exhaled breath is released outside the rigid container through the air release port, and in the space formed by the rigid container main body and the lid portion, the molded body filter is attached in contact with an outer side of the air permeation component, attached in contact with an inner side of the rigid container or the lid portion, or attached to some midpoint in the suction tube from the air release port to the rigid container or the lid portion.
10. The disposable bag or container according to claim 1, wherein the molded body filter includes a main body of a three-dimensionally shaped component having an internal cavity, a support portion provided to the three-dimensionally shaped component toward an inside of the disposable bag or container, the support portion being provided to join the filter base material, net-shaped ribs provided to the support portion to prevent the film-shaped filter base material from swelling inward, the filter base material joined to the support portion in an airtight manner, and an outlet provided toward the discharge port of the rigid container.
11. The disposable bag or container according to claim 1, wherein the air permeation component is made of a thermoplastic material including polypropylene (PP) or polyethylene (PE).
12. The disposable bag or container according to claim 10, wherein the three-dimensionally shaped component is shaped like a hollow cylinder or a cuboid.
13. The disposable bag or container according to claim 10, wherein the support portion is a flat plate having a shape including a circle or rectangle, and an opening portion of the support portion is reinforced by the net-shaped ribs.
14. The disposable bag or container according to claim 1, wherein the hydrophobic porous film has a maximum pore size ranging from 0.2 μm to 10 μm.
15. The disposable bag or container according to claim 14, wherein the hydrophobic porous film has a maximum pore size ranging from 1 μm to 5 μm.
16. The disposable bag or container according to claim 1, wherein the molded body filter is additionally connected, in an airtight manner, to some midpoint in a connection hose connecting the rigid container main body and the aspirator main body, the filter base material of the molded body filter is formed of at least two materials which are a solid hydrophilic swelling agent and an electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream of the solid hydrophilic swelling agent in the flow direction of the exhaled breath.
17. The disposable bag or container according to claim 1, wherein the electrically-charged nonwoven fabric is made of a material containing a polypropylene resin (PP) or a nylon 66 resin.
18. The disposable bag or container according to claim 1, wherein a charge amount of the electrically-charged nonwoven fabric is 2.0×10.sup.−10 coulombs/cm.sup.2 or greater in terms of a surface charge density.
19. A molded body filter that prevents passage of bacteria and viruses, the molded body filter being used for a medical aspirator system which includes a suction port to connect to a suction catheter to take in exhaled breath and secretions from a patient or a user, a rigid container main body and a lid portion thereof, a space which is provided in a void formed by the rigid container main body and the lid portion and retains only the secretions out of the exhaled breath and the secretions, and a discharge port provided to the rigid container main body to discharge the air and the exhaled breath other than the secretions retained in the space, the discharge being performed by an aspirator main body outside the rigid container main body, the molded body filter being configured so that the air and the exhaled breath other than the secretions always pass though the molded body filter before being sucked into the aspirator main body, and being placed in an airtight manner at a position downstream of the retention space for the secretions in a flow direction of the air and the exhaled breath, preventing passage of bacteria and viruses which may be contained in the exhaled breath and the secretions, wherein a base material of the molded body filter is formed of at least two materials which are a solid hydrophilic swelling agent and an electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream of the solid hydrophilic swelling agent in the flow direction.
20. The molded body filter that prevents passage of bacteria and viruses according to claim 19, comprising a flexible disposable bag or container as the retention space, the disposable bag or container being housed in the void formed by the rigid container main body and the lid portion, configured to retain only the secretions out of the exhaled breath and the secretions, and configured to be removed from the rigid container and disposed of after an amount of the secretions retained reaches a predetermined retention amount, wherein the disposable bag or container includes a molded body of an air permeation component having at least the suction port and an air release port communicating with the discharge port.
21. The molded body filter that prevents passage of bacteria and viruses according to claim 20, wherein the molded body filter includes a main body of a three-dimensionally shaped component having an internal cavity, a support portion provided to the three-dimensionally shaped component toward an inside of the disposable bag or container, the support portion being provided to join the filter base material, net-shaped ribs provided to the support portion to prevent the film-shaped filter base material from swelling in the flow direction, the filter base material joined onto the ribs in an airtight manner, and the air release port provided toward the discharge port of the rigid container.
22. The molded body filter that prevents passage of bacteria and viruses according to claim 21, wherein the three-dimensionally shaped component is shaped like a hollow cylinder or a cuboid.
23. The molded body filter that prevents passage of bacteria and viruses according to claim 21, wherein the support portion is a flat plate having a shape including a circle or rectangle, and an opening portion of the support portion is reinforced by the net-shaped ribs.
24. The molded body filter that prevents passage of bacteria and viruses according to claim 20, wherein the molded body filter is placed at the air permeation component in an airtight manner toward an inside of the disposable bag or container.
25. The molded body filter that prevents passage of bacteria and viruses according to claim 20, wherein the molded body filter is placed in contact with an outer side of the air permeation component, placed in contact with an inner side of the rigid container or the lid portion, or placed at some midpoint in the suction tube from the air release port to the rigid container or the lid portion.
26. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein the molded body filter is removably placed at some midpoint in a connection hose connecting the aspirator main body and an air release portion of the rigid container.
27. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein the filter base material of the molded body filter is configured such that the solid hydrophilic swelling agent is sandwiched and sealed by the hydrophobic porous film, and the electrically-charged nonwoven fabric is placed downstream in the flow of the exhaled breath.
28. The molded body filter that prevents passage of bacteria and viruses according to claim 25, wherein the filter base material of the molded body filter is configured such that the solid hydrophilic swelling agent is sandwiched and sealed between two of the hydrophobic porous films which are not electrically charged, and the electrically-charged nonwoven fabric is further placed downstream in the flow of the exhaled breath.
29. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein the filter base material of the molded body filter is configured such that the solid hydrophilic swelling agent is sandwiched and sealed between the hydrophobic porous film and the electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream in the flow of the exhaled breath.
30. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein the solid hydrophilic swelling agent in the filter base material of the molded body filter is a hydrophilic cellulose-based polymer.
31. The molded body filter that prevents passage of bacteria and viruses according to claim 30, wherein the hydrophilic cellulose-based polymer in the filter base material of the molded body filter is sodium carboxymethyl cellulose (CMC).
32. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein the hydrophobic porous film has a maximum pore size ranging from 0.2 μm to 10 μm.
33. The molded body filter that prevents passage of bacteria and viruses according to claim 32, wherein the hydrophobic porous film has a maximum pore size ranging from 1 μm to 5 μm.
34. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein the electrically-charged nonwoven fabric is made of a material containing a polypropylene resin (PP) or a nylon 66 resin.
35. The molded body filter that prevents passage of bacteria and viruses according to claim 19, wherein, a charge amount of the electrically-charged nonwoven fabric is 2.0×10.sup.−10 coulombs/cm.sup.2 or greater in terms of a surface charge density.
36. A method of retaining and disposing of secretions using the disposable bag or container according to claim 1, the disposable bag or container retaining the secretions out of the exhaled breath and the secretions from the patient or user which have been sucked in through the suction port and being disposed of after an amount of the secretions retained therein reaches the predetermined retention amount, characterized in that the method comprises: allowing all air and the exhaled breath to pass through the molded body filter, while preventing the secretions from passing through the molded body filter, the molded body filter being configured such that the filter base material is formed of at least two materials which are a solid hydrophilic swelling agent and an electrically-charged nonwoven fabric, and the electrically-charged nonwoven fabric is placed downstream of the solid hydrophilic swelling agent in the flow direction of the exhaled breath, and disposing of the disposable bag or container including the molded body filter.
37. The method of retaining and disposing of secretions according to claim 36, wherein the molded body filter includes the filter base material whose pore size, thickness, area, and charge amount are adjusted so that the molded body filter has an air permeation flow rate of 20 L/min or more under a suction power of 85 kPa and also has bacteria barrier performance, the filter base material being formed of at least two materials which are a solid hydrophilic swelling agent and an electrically-charged nonwoven fabric, the electrically-charged nonwoven fabric being placed downstream of the solid hydrophilic swelling agent in the flow direction of the exhaled breath.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
DESCRIPTION OF EMBODIMENTS
[0088] A disposable bag or the like having, as its integral part, a molded component which is formed using a hydrophobic CMC electrically-charged filter and the like and which has air permeability and waterproof functions can be manufactured to have various shapes, functions, and sizes. Some representative embodiments of the present invention are given below.
Embodiment 1
[0089]
[0090]
[0091]
[0092]
[0093]
Embodiment 2
[0094] In
[0095] Although the above embodiment illustrates a configuration where the molded body filter 210 is placed vertically, the molded body filter 210 may be attached to a lower portion of the joint portion 36 horizontally as illustrated in
[0096]
[0097]
Embodiment 3
[0098] To use a detour air release system in which the aspirator main body reduces the pressure in the rigid container and thereby reduces the pressure inside the disposable bag or the like through the air permeation component, Embodiments 1 and 2 described above describe a configuration in which the three-dimensionally shaped component to which the hydrophobic water-swelling filter is thermally fused, that is, the molded body filter is placed inside the disposable bag or the like. To be used for a similar detour air release system, a different configuration may be employed in which the molded body filter is attached to the outside of the disposable bag or the like (i.e., to an upper portion of the air permeation component).
Embodiment 4
[0099] As another embodiment, a configuration may be employed in which the molded body filter is provided in contact with the inner side of the discharge port 15 in the rigid container or the lid thereof, and the air release port 35 of the air permeation component 300 is connected to the inlet of the molded body filter with a suction tube, to suck from the suction port 16. Alternatively, the molded body filter may be provided at some midpoint in this suction tube.
Embodiment 5
[0100] Embodiments 1 to 4 described above discuss a filter (primary filter) attached to the disposable bag or container into which secretions are sucked or to the inside of the rigid container. As yet another embodiment, a molded body filter according to the present invention including a laminated filter formed of a hydrophilic water-swelling filter and an electrically-charged nonwoven fabric or of a hydrophobic water-swelling filter and an electrically-charged nonwoven fabric may be used as a secondary filter to be connected downstream of the rigid container. In other words, the molded body filter may be connected to the connection hose 19, which connects the rigid container 120 and the aspirator main body 130 in
[0101]
[0102] Although descriptions have been given of the above embodiments, the present invention is not limited to them. It is apparent to those skilled in the art that the present invention can be changed and modified variously within the spirit of the present invention and the scope of claims attached hereto.
REFERENCE SIGNS LIST
[0103] 100 medical aspirator basic system [0104] 11 suction port [0105] 12 filter [0106] 13 air release port [0107] 15 discharge port [0108] 16 suction port [0109] 18 suction catheter [0110] 19 connection hose [0111] 110 disposable bag or the like [0112] 120, 500 rigid container [0113] 122 lid portion of rigid container [0114] 130 aspirator main body [0115] 200 three-dimensionally shaped component [0116] 21 opening portion [0117] 22 ribs [0118] 23 internal cavity [0119] 24 fitting shape [0120] 25 hydrophobic water-swelling filter [0121] 26 cover [0122] 27 air permeation port [0123] 28 packing [0124] 210 molded body filter (three-dimensionally shaped component to which the hydrophobic water-swelling filter is joined) [0125] 300 air permeation component [0126] 31 suction port [0127] 32 cap [0128] 33 attachment shape to be attached to rigid container [0129] 34 fitting portion [0130] 35 air release port [0131] 36 joint portion [0132] 37 outlet of suction port [0133] 38 backflow check valve [0134] 310 integrated complex molded body [0135] 400 film bag [0136] 410 completed disposable bag