Switching converter
11075582 · 2021-07-27
Assignee
Inventors
Cpc classification
H02M3/33573
ELECTRICITY
H02M3/33507
ELECTRICITY
H02M1/32
ELECTRICITY
H02M3/33576
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/3353
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A phase-shifted full bridge (PSFB) switching converter includes a transistor full-bridge having first and second half-bridges. Each half-bridge includes a high-side transistor and a low-side transistor. A controller circuit is configured to generate a drive signal for each transistor. The (first/third and second/fourth) drive signals for the transistors of each half-bridge are periodic with a cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period. The drive signals for the half-bridges are phase shifted-with respect to one another. The controller circuit also is configured to generate the first drive signal so that the first high-side transistor is switched off when the third drive signal indicates to switch on the second high-side transistor, and to generate the second drive signal so that the first low-side transistor is switched off when the fourth drive signal indicates to switch on the second low-side transistor.
Claims
1. A phase-shifted full bridge switching converter, comprising: a transistor full-bridge including a first half-bridge comprising a first high-side transistor and a first low-side transistor, and a second half-bridge comprising a second high-side transistor and a second low-side transistor; and a controller circuit configured to generate a first drive signal for the first high-side transistor, a second drive signal for the first low-side transistor, a third drive signal for the second high-side transistor and a fourth drive signal for the second low-side transistor, wherein the first drive signal and the second drive signal are periodic with a cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period, wherein the third drive signal and the fourth drive signal are periodic with a cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period, wherein the first drive signal and the second drive signal are phase shifted with respect to the third drive signal and the fourth drive signal, wherein the controller circuit is further configured to generate the first drive signal so that the first high-side transistor is switched off when the third drive signal indicates to switch on the second high-side transistor, and to generate the second drive signal so that the first low-side transistor is switched off when the fourth drive signal indicates to switch on the second low-side transistor.
2. The phase-shifted full bridge switching converter of claim 1, wherein the controller circuit is configured to generate the first drive signal, the second drive signal, the third drive signal and the fourth drive signal as pulse-width modulated signals with a duty cycle of 50 percent.
3. The phase-shifted full bridge switching converter of claim 1, wherein the phase shift determines an output voltage of the switching converter.
4. The phase-shifted full bridge switching converter of claim 3, wherein the controller circuit is configured to set the phase shift based on the output voltage of the switching converter.
5. The phase-shifted full bridge switching converter of claim 1, wherein the first high-side transistor and the first low-side transistor are connected at a first circuit node, wherein the second high-side transistor and a second low-side transistor are connected at a second circuit node, wherein the first half-bridge and the second half-bridge are both connected between a first supply node and a second supply node, and wherein the switching converter further comprises: a series circuit comprising a first inductor and a second inductor connected at a third circuit node, the series circuit being connected between the first circuit node and the second circuit node; a first free-wheeling diode coupled between the third circuit node and the first supply node; a second free-wheeling diode coupled between the third circuit node and the second supply node; a transformer having a primary winding and a secondary winding, the primary winding being the first inductor; and a rectifier coupled to the secondary winding and configured to rectify the secondary current passing through the secondary winding.
6. The phase-shifted full bridge switching converter of claim 5, further comprising: an output filter connected between an output node and the rectifier, and configured to smooth a voltage provided by the rectifier.
7. A method for controlling a phase-shifted full bridge switching converter, the method comprising: generating a first drive signal for a first high-side transistor, a second drive signal for a first low-side transistor, a third drive signal for a second high-side transistor and a fourth drive signal for a second low-side transistor of the switching converter, wherein the first drive signal and the second drive signal are periodic with a cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period, wherein the third drive signal and the fourth drive signal are periodic with the cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period, wherein the first drive signal and the second drive signal are phase shifted with respect to the third drive signal and the fourth drive signal; wherein the first drive signal is generated so that the first high-side transistor is switched off when the third drive signal indicates to switch on the second high-side transistor, wherein the second drive signal is generated so that the first low-side transistor is switched off when the fourth drive signal indicates to switch on the second low-side transistor.
8. The method of claim 7, wherein the first drive signal, the second drive signal, the third drive signal and the fourth drive signal are pulse-width modulated with a duty cycle of 50 percent.
9. The method of claim 7, further comprising: setting the phase shift in response to an output voltage of the switching converter.
10. The method of claim 7, wherein the first high-side transistor and the first low-side transistor are connected at a first circuit node to form a first half-bridge, wherein the second high-side transistor and the second low-side transistor are connected at a second circuit node to form a first half-bridge, wherein the switching converter includes a transformer having a primary winding coupled between the first circuit node and the second circuit node, the method further comprising: rectifying a current passing through a secondary winding of the transformer.
11. A phase-shifted full bridge switching converter, comprising: a transistor full-bridge including a first half-bridge comprising a first high-side transistor and a first low-side transistor, and a second half-bridge comprising a second high-side transistor and a second low-side transistor; and a controller circuit configured to generate a first drive signal for the first high-side transistor, a second drive signal for the first low-side transistor, a third drive signal for the second high-side transistor and a fourth drive signal for the second low-side transistor, wherein the first drive signal and the second drive signal are periodic with a cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period, wherein the third drive signal and the fourth drive signal are periodic with a cycle period, pulse-width modulated and have a temporal offset to each other that equals half of the cycle period, wherein the first drive signal and the second drive signal are phase shifted with respect to the third drive signal and the fourth drive signal, wherein the controller circuit is further configured to generate the first drive signal so that the first high-side transistor is switched off when the third drive signal indicates to switch on the second high-side transistor, and to generate the second drive signal so that the first low-side transistor is switched off when the fourth drive signal indicates to switch on the second low-side transistor, wherein when the second low-side transistor is switched off, the second high-side transistor is switched on and the first high-side transistor is switched off, the first low-side transistor being switched on after a predetermined phase shift, wherein when the second high-side transistor is switched off, the second low-side transistor is switched on and the first low-side transistor is switched off, the first high-side transistor being switched on after the predetermined phase shift.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention can be better understood with reference to the following drawings and descriptions. The components in the figures are not necessarily to scale; instead emphasis is placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts. In the drawings:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7)
(8) The transistors M.sub.A and M.sub.B form a first half-bridge and the transistors M.sub.C and M.sub.D form a second half-bridge. Both half-bridges are connected between a first supply terminal, at which an input voltage V.sub.IN is provided, and a second supply terminal GND1 (e.g. ground terminal), which is connected to a reference potential. The half-bridge output node N.sub.1 of the first half bridge is connected to a first end of an inductor L.sub.P1, which is the primary winding of a transformer. The half-bridge output node N.sub.2 of the second half bridge is connected to a first end of a further inductor L.sub.P2. The second end of the inductor L.sub.P1 and the second end of the further inductor L are connected at circuit node N.sub.3, which is also coupled to the first supply terminal via free-wheeling diode D.sub.1 and to the second supply terminal GND.sub.1 via free-wheeling diode D.sub.2.
(9) The inductor L.sub.S1, which is the secondary winding of the mentioned transformer, is connected to a rectifier, which is, in the present example, a bridge rectifier composed of diodes D.sub.R1, D.sub.R2, D.sub.R3, and D.sub.R4. It is noted that other types of rectifiers may be used instead of the depicted bridge rectifier. In one specific embodiment, a synchronous bridge rectifier is used instead of the diode bridge rectifier. In cases, in which the secondary inductor has a middle tap, two diodes (or transistors in case of a synchronous rectification) may be sufficient to rectify the secondary current i.sub.LS. A further inductor L.sub.O is connected between one output node of the bridge rectifier and an output terminal OUT of the PSFB converter, wherein the other output node of the bridge rectifier is connected to reference terminal GND.sub.2 that forms the ground terminal for circuit components on the secondary side of the transformer. The capacitor C.sub.O is connected between the output terminal OUT and the reference terminal GND.sub.2. The inductor L.sub.O and the capacitor C.sub.O basically form a low-pass filter for reducing the ripple of the output voltage V.sub.OUT. The load resistor R.sub.L connected in parallel to the output capacitor C.sub.O is a placeholder for any load that may be connected to and supplied by the PSFB converter.
(10) Drive signals V.sub.GA, V.sub.GB, V.sub.GC, and V.sub.GD for driving the power electronic switches (i.e. gate voltages for driving the gate electrodes of the transistors M.sub.A, M.sub.B, M.sub.C, and M.sub.D in the present example) can be generated using any known technique. Usually pulse-width modulation is used to modulate the drive signals in order to regulate the output voltage V.sub.OUT. Suitable gate driver circuits for driving MOSFETs are as such known and thus not discussed here. The switching converter topology illustrated in
(11)
(12)
(13) In the example of
(14) At time instant t.sub.3, MOSFET M.sub.C is switched off, whereas MOSFET M.sub.D is switched on (Zero Voltage Switching operation). Subsequently, between time instants t.sub.3 and t.sub.4 (free-wheeling phase) a free-wheeling current i.sub.D2 passes through free-wheeling diode D.sub.2 along the current path from diode D.sub.2, via inductor L.sub.P2 to MOSFET M.sub.B. At the end of the free-wheeling phase, at time instant t.sub.4, the MOSFET M.sub.B is switched off, whereas MOSFET M.sub.A is switched on (Zero Voltage Switching operation).
(15) A short dead-time after time instant t.sub.4 the next power conversion phase begins at time instant t.sub.5. During this phase, the MOSFETs M.sub.A and M.sub.D are active (i.e. switched on) and diode D.sub.1 is conducting between time instants t.sub.5 and t.sub.6 while diode current i.sub.D1 decreases between time instants t.sub.5 and t.sub.6 and reaches zero at time instant t.sub.6; during time instants to and t.sub.7 the diode current i.sub.D1 is zero. During this power conversion phase (i.e. from time instant t.sub.5 to t.sub.7), the secondary current i.sub.LS passes through rectifier diode D.sub.R1, secondary winding L.sub.S1 of the transformer and rectifier diode D.sub.R4.
(16) At time instant t.sub.7, MOSFET M.sub.D is switched off, whereas MOSFET M.sub.C is switched on (Zero Voltage Switching operation). Subsequently, between time instants t.sub.7 and t.sub.8 (free-wheeling phase) a free-wheeling current i.sub.D2 passes through free-wheeling diode D.sub.1 along the current path from MOSFET M.sub.A, via inductor L.sub.P2 to diode D.sub.1. At the end of the free-wheeling phase, at time instant t.sub.8, the MOSFET M.sub.A is switched off, whereas MOSFET M.sub.B is switched on (Zero Voltage Switching operation). It is noted that in stationary operation time instants t.sub.8 and t.sub.0 represent practically the same situation and the next cycle starts over at time instant t.sub.8.
(17) It is noted that the waveforms illustrating the gate voltages V.sub.GA, V.sub.GB, V.sub.GC, V.sub.GD are merely phase-shifted versions of each other and they all have the same on-time T.sub.1, off-time T.sub.2 and switching period T.sub.PWM. As mentioned, the phase shift ϕ is adjusted to regulate the output voltage to match a desired set-point. Accordingly, when—ceteris paribus—the input voltage V.sub.IN decreases e.g. from 400 V to 350 V in the present example, then the controller circuit will have to reduce the phase shift ϕ from the value shown in
(18) In the following, a modified switching scheme for a PSFB converter will be described that allows to reduce the length of the free-wheeling phase as well as the losses that come with free-wheeling.
(19) According to the switching scheme illustrated in
(20) At time instant t.sub.3, MOSFET M.sub.C is switched off, whereas MOSFET M.sub.D is switched on (Zero Voltage Switching operation). Different from the previous example of
(21) After a short dead-time after time instant t.sub.4, the next power conversion phase begins at time instant t.sub.5. During this phase, the MOSFETs M.sub.A and M.sub.D are active and diode D.sub.1 is conducting between time instants t.sub.5 and t.sub.6 while diode current i.sub.D1 decreases between time instants t.sub.5 and t.sub.6 and reaches zero at time instant t.sub.6; during time instants t.sub.6 and t.sub.7 the diode current i.sub.D1 is zero. During this power conversion phase (i.e. from time instant t.sub.5 to t.sub.7), the secondary current i.sub.LS passes through rectifier diode D.sub.R4, secondary winding L.sub.S1 of the transformer and rectifier diode D.sub.R1.
(22) At time instant t.sub.7, MOSFET M.sub.D is switched off, whereas MOSFET M.sub.C is switched on (Zero Voltage Switching operation). Different from the previous example of
(23) To summarize the above, during operation, the controller circuit that generates the drive signals V.sub.GA, V.sub.GB, V.sub.GC, and V.sub.GD may control/adjust the phase shift ϕ between the drive signals V.sub.GA and V.sub.GB, for the first half-bridge and the drive signals V.sub.GC, and V.sub.GD for the second half bridge so as to maintain the output voltage V.sub.OUT at a desired set-point level. The drive signals of the transistors of the first half-bridge (i.e. V.sub.GA and V.sub.GB) are in phase opposition to each other, i.e. have a temporal offset of T.sub.PWM/2 or 180°. The same applies to the drive signals of the transistors of the second half-bridge (i.e. there is a temporal offset of T.sub.PWM/2 between the rising edges of V.sub.GA and V.sub.GC as well as between the rising edges of V.sub.GB and V.sub.GD). However, different to the previous example of
(24) It is noted that, although transistors M.sub.A and M.sub.B of the first half-bridge are switched off early as compared to the situation shown in
(25)
(26) The first drive signal V.sub.GA and the second drive signal V.sub.GB are periodic with a cycle period T.sub.PWM and pulse-width modulated (e.g. with a duty cycle of 50 percent) and have a temporal offset to each other, which equals half of the period T.sub.PWM (see
(27) The example of
(28) According to the example of
A′=A&(NOT C), (1)
B′=B&(NOT D). (2)
In the example of
(29) The modified logic signal A′ indicates an “early” switch-off of MOSFET M.sub.A at the time instant, the logic signal C indicates a switch-on of MOSFET M.sub.C. Similarly, the modified logic signal B′ indicates an “early” switch-off of MOSFET M.sub.B at the time instant, the logic signal D indicates a switch-on of MOSFET M.sub.D. As a result, the time period during which a recirculating current passes through diodes D.sub.1 or D.sub.2 is significantly shortened as explained above with reference to
(30) The specific example
(31) Although the invention has been illustrated and described with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In particular regard to the various functions performed by the above described components or structures (units, assemblies, devices, circuits, systems, etc.), the terms (including a reference to a “means”) used to describe such components are intended to correspond—unless otherwise indicated—to any component or structure, which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure, which performs the function in the herein illustrated exemplary implementations of the invention.