WIND DEFLECTION APPARATUSES FOR TROUGH CONVEYORS
20210245957 · 2021-08-12
Assignee
Inventors
Cpc classification
B65G15/08
PERFORMING OPERATIONS; TRANSPORTING
B65G21/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G21/08
PERFORMING OPERATIONS; TRANSPORTING
B65G15/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A trough conveyor that transports fine bulk material and is exposed to windy conditions may include a belt for transporting bulk material, a center roll for supporting the belt, first and second wing rolls that support angled segments of the belt, a frame that supports the center roll and the first and second wing rolls, and a hood cover disposed above the belt. The trough conveyor may also include first and second baffles that form labyrinths that help attenuate wind velocity over the fine bulk material. The baffles may also help contain fine bulk material that is stirred up within a stilling space formed between the hood cover, the belt, and the baffles. In addition or in the alternative, the trough conveyor may include fairings that deflect crosswind beneath the belt.
Claims
1. A trough conveyor comprising: a belt for transporting material along a length, the belt including a horizontal segment and an angled segment that extends at least partially upward from the horizontal segment; a center roll that supports the horizontal segment of the belt; a wing roll that supports the angled segment of the belt; a frame that supports the center roll and the wing roll; a fairing for deflecting crosswind, wherein the fairing extends from the frame into a space below the belt, wherein the fairing extends along at least a portion of the length traversed by the belt; and a baffle comprising a first wall that is connected to a second wall, the baffle being disposed about the angled segment of the belt, wherein at least the first wall or the second wall is substantially parallel with the angled segment of the belt.
2. The trough conveyor of claim 1 comprising a hood cover disposed above the belt and supported by the frame, wherein at a longitudinal location along a length of the trough conveyor the center roll is disposed at a first height and a lateral end of the hood cover is disposed at a second height, with the second height being higher than the first height.
3. The trough conveyor of claim 1 wherein the first and second walls of the baffle form a “V” shape or a “U” shape about a distal end of the angled segment of the belt, with the baffle being disposed at location along the length of the belt that is between a loading station and a discharge station.
4. The trough conveyor of claim 1 wherein the fairing is generally horizontal, is planar, and deflects crosswind beneath the belt.
5. A trough conveyor comprising: a belt for transporting material along a length in a longitudinal direction, the belt including an angled segment having a first end that is lower than a second end; a wing roll that supports the angled segment of the belt; a frame that supports the wing roll; and a fairing for deflecting crosswind, wherein the fairing extends from the frame into a space below the belt, wherein the fairing extends along at least a portion of the length traversed by the belt and a hood cover disposed above the belt, wherein the fairing and the hood cover are arranged or coupled to one another such that crosswind is deflected either above the hood cover or below the fairing.
6. The trough conveyor of claim 5 wherein the fairing is planar and generally horizontal.
7. The trough conveyor of claim 6 wherein the fairing comprises a lateral wall that is secured to the frame.
8. The trough conveyor of claim 5 wherein the fairing slopes vertically downward with increased proximity to the belt.
9. The trough conveyor of claim 5 wherein the fairing is secured to the hood cover in a way that prevents crosswind from entering a stilling space between the belt and the hood cover.
10. The trough conveyor of claim 5 wherein at a longitudinal location along a length of the trough conveyor the center roll is disposed at a first height and a lateral end of the hood cover is disposed at a second height, with the second height being higher than the first height.
11. The trough conveyor of claim 5 wherein an edge of the fairing nearest the belt is disposed beneath an underside of the belt.
12. The trough conveyor of claim 5 wherein the fairing includes an adjustable hinge that permits adjustment of an angle of the fairing relative to the frame.
13. The trough conveyor of claim 5 wherein the fairing comprises a cutout extending in the longitudinal direction, wherein the wing roll extends at least partially through the cutout of the fairing.
14. A trough conveyor comprising: a belt for transporting material in a longitudinal direction, the belt including an angled segment having a first end that is lower than a second end; a wing roll that supports the angled segment of the belt; a frame that supports the wing roll; a hood cover disposed above the belt; and a baffle that extends in the longitudinal direction and is configured to prevent crosswind from reaching a stilling space between the belt and the hood cover, the baffle comprising a first wall and a second wall, wherein the first and second walls form a “V” shape or a “U” shape disposed about the angled segment of the belt.
15. The trough conveyor of claim 14 wherein the angled segment is a first angled segment and the baffle is a first baffle, the trough conveyor comprising: a second angled segment disposed opposite the first angled segment, the second angled segment having a first end that is lower than a second end; and a second baffle comprising a first wall and a second wall, wherein the first and second walls of the second baffle form a “V” shape or a “U” shape disposed about the second angled segment of the belt.
16. The trough conveyor of claim 15 wherein the stilling space is formed between the hood cover, the belt, the first baffle, and the second baffle at a longitudinal location along a length of the trough conveyor between a loading station and a discharge station.
17. The trough conveyor of claim 16 wherein the first and second walls of each baffle form a labyrinth that wind must traverse before reaching the stilling space.
18. The trough conveyor of claim 14 wherein the second wall of the baffle is disposed below and adjacent to a lower surface of the angled segment of the belt wherein the first wall of the baffle is disposed above and adjacent to an upper surface of the angled segment of the belt.
19. (canceled)
20. The trough conveyor of claim 14 wherein the second wall of the baffle includes a cutout in the longitudinal direction for receiving the wing roll.
21. The trough conveyor of claim 14 wherein, at a longitudinal location along a length of the trough conveyor between a loading station and a discharge station, a center roll is disposed at a first height and a lateral end of the hood cover is disposed at a second height, with the second height being higher than the first height.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
DETAILED DESCRIPTION
[0012] Although certain example methods and apparatuses have been described herein, the scope of coverage of this patent is not limited thereto. To the contrary, this patent covers all methods, apparatuses, and articles of manufacture fairly falling within the scope of the appended claims, either literally or under the doctrine of equivalents. The below disclosure is intended to be illustrative so that others may follow its teachings. Moreover, those having ordinary skill in the art will understand that reciting “a” element or “an” element in the appended claims does not restrict those claims to articles, apparatuses, systems, methods, or the like having only one of that element, even where other elements in the same claim or different claims are preceded by “at least one” or similar language. Similarly, it should be understood that the steps of any method claim need not necessarily be performed in the order in which they are recited, unless so required by the context of the claims. In addition, all references to one skilled in the art shall be understood to refer to one having ordinary skill in the art.
[0013] With reference now to
[0014] In some cases, the first and second baffles 6, 7 extend along a length of the trough conveyor 32 between a loading station and a discharge station, but the first and second baffles 6, 7 are not disposed at the loading station or the discharge station. In other cases, the first and second baffles 6, 7 are only included along exposed lengths of the trough conveyor 32 that experience strong winds. The first and second baffles 6, 7 may be supported by the frame 40 and/or the hood cover. Still further, in some instances the first and second baffles 6, 7 may be incorporated directly into the frame 40.
[0015] In some examples, a stilling space 17 may be formed between the hood cover 5, the belt 1, and the first and second baffles 6, 7. The stilling space 17 may serve as a large plenum that enables suspended particles to fall back onto the belt 1. This behavior results even though air velocity may be slightly elevated in constricted passages between the belt 1 and the baffles 6, 7, as explained below. Further, the first baffle 6 on the left in
[0016] In other examples not represented by
[0017] Considering now a scenario where wind blows generally left to right in
[0018] In some cases the second wall 10 of the first baffle 6 may be disposed generally parallel (i.e., ±5°) to the first angled segment 44 of the belt 1. Yet in other cases, such as that shown in
[0019] With continued reference to
[0020] The shape of the example baffles 6, 7 as well as the spacing between the baffles 6, 7 and the belt 1 may be configured to provide sufficient clearance for the belt 1 to mis-track without touching the baffles 6, 7; to prevent a slitting risk to the belt 1; to prevent contact between the belt 1 and the baffles 6, 7 due to belt sag during starting or stopping; and/or to prevent the belt flap from contacting the baffles 6, 7. Of course it should be understood that the shapes of the baffles 6, 7 described and depicted herein are merely exemplary and that the present disclosure contemplates a variety of shapes that baffles could assume to prevent wind from dispersing the fine bulk material 4. Notwithstanding, the baffles 6, 7 may be configured to allow clearance between lateral edges of the belt 1 and the walls 8, 9, 10, 11 of the baffles 6, 7. Such lateral clearance may ensure that when the belt 1 mis-tracks laterally away from its nominal or central position due to the effects of horizontal curves or splice imperfections, for example, the baffles 6, 7 will not interfere with the belt 1.
[0021] As explained above, in some cases the walls 8, 9, 10, 11 of the first and second baffles 6, 7 may be in relatively close proximity to the upper and lower surfaces of the belt 1, such as with respect to the gap 18 between the lower surface 34 of the first angled segment 44 of the belt 1 and the second wall 10 of the first baffle 6, for example. A labyrinth principle may be employed to force crosswind to travel circuitous routes and lose velocity before reaching the surface of the fine bulk material 4 on the belt 1. More particularly, by positioning the walls 8, 9, 10, 11 in close proximity to the surfaces of the belt 1, the circuitous routes associated with the first and second baffles 6, 7 cause airstreams to have to flow in channels that are narrow and run counter to the directions of the airstreams before reaching the fine bulk material 4. Put another way, the first and second baffles 6, 7 significantly limit the amount of wind that reaches the surface of the fine bulk material 4. Such an arrangement, particularly with respect to the first walls 8, 9 of the first and second baffles 6, 7, is made possible at least in part due to the absence of lumps in the fine bulk material 4, such as sand, for example and without limitation. Such an arrangement also helps to contain airborne material within the stilling space 17 above the belt 1.
[0022] One having ordinary skill in the art will understand that although air velocity may temporarily increase when air passes through the gap 38, friction associated with the first baffle wall 8 and the upper surface 36 of the belt 1 causes the air to lose energy. When the air then exits the gap 38 into the stilling space 17, the velocity decreases considerably due to the substantial increase in cross-sectional area, following Bernoulli's principle. With the decrease in velocity, particles of the fine bulk material 4 that may have been entrained in the incoming airflow are likely to settle out of the air in the stilling space 17 and fall back onto the fine bulk material 4 resting on the belt 1.
[0023] Due to the proximity between the second walls 10, 11 and the belt 1, planes of the second walls 10, 11 may, respectively, obstruct and/or intersect spaces occupied by the first wing roll 3 and the second wing roll 2 of the trough conveyor 32. To prevent obstruction and/or interference at these intersections and to permit access to the first and second wing rolls 3, 2, the second walls 10, 11 of the baffles 6, 7 may include cutouts 12, 13 at predetermined positions that receive the first and second wing rolls 3, 2. As those having ordinary skill in the art will appreciate, the size and shape of the cutouts 12, 13, which in some examples may be U-shaped, can be selected to provide sufficient clearance between the second walls 10, 11 and the first and second wing rolls 3, 2 to allow for structural tolerances and to leave gaps as small as practicable to minimize the opening available for wind to reach the fine bulk material 4.
[0024] Still further, positions of the baffles 6, 7 along a length of the trough conveyor 32 may in some examples be readily adjustable to ensure alignment of the cutouts 12, 13 and the first and second wing rolls 3, 2. As merely examples, the baffles 6, 7 may include longitudinal slots or series of apertures extending along lengths of the trough conveyor 32 through which fasteners may be disposed to facilitate attachment of one longitudinal baffle segment to another. Such means for attaching longitudinal segments of the baffles 6, 7 permit flexibility in positioning the baffles 6, 7 relative to the first and second wing rolls 3, 2.
[0025] In addition, if wind-driven air has entered the stilling space 17 by passing through the labyrinth of the first baffle 6, the second baffle 7 on the opposite side of the belt 1 presents an obstruction that reduces the flow's ability to entrain particles of load and exit via the opposite side of the belt 1. In some cases an approximate balance of pressures may be obtained from one side of the belt 1 to the other. The balance may be caused by way of an entrainment effect creating a partial vacuum below each baffle 6, 7 when there is a substantial flow of air below the belt 1. To this end, in some cases the baffles 6, 7 may establish a pressure-balanced volume of air in the stilling space 17, resulting in negligible air flow across the top of the fine bulk material 4. The baffles 6, 7 may sufficiently obstruct air flowing above the belt 1 such that almost all of the wind blowing across the trough conveyor 32 separates into streams flowing over the hood cover 5 or under the belt 1. With respect to the portion of the airstream that flows under the belt 1, there may be an entrainment effect present at the gaps 18, 19. Such entrainment may arise when air flowing transversely under the belt 1 creates low-pressure areas at the openings to both gaps 18, 19. These low-pressure areas can balance one other, resulting in a desirable stagnation of air in the stilling space 17.
[0026] In some cases, the baffles 6, 7 may further include, respectively, supporting walls 14, 15 to stiffen the baffles 6, 7 against wind-induced vibrations. What's more, the baffles 6, 7 may be mounted to the hood cover 5 by fasteners 16 such as clips, clasps, bolts, zippers, snaps, welds, or the like, for example. In some cases, the hood cover 5 may be secured in an airtight manner to the baffles 6, 7 such that air cannot pass between the hood cover 5 and the baffles 6, 7. In other cases, though, the hood cover 5 may be secured to the baffles 6, 7 at periodic locations along the length of the trough conveyor 32. As such, the connection between the hood cover 5 and the baffles 6, 7 is not necessarily airtight along the length of the trough conveyor 32 and a nominal amount of air may pass between the baffles 6, 7 and the hood cover 5.
[0027] In some examples, the hood cover 5 may be curved to an extent sufficient to place the lateral edges of the hood cover 5 at a height above grade that is horizontally below the edges of the belt 1. Such an arrangement further shields the fine bulk material 4 on the belt 1 from crosswind. The hood cover 5 may be supported by the frame 40 of the trough conveyor 32.
[0028] On trough conveyors, one way of replacing wing rolls is by lifting the belt a short distance clear of the wing rolls to provide room for the wing rolls to be raised out of their mounting slots. In the present disclosure, it may be desirable to be able to replace the first and second wing rolls 3, 2 without detaching the baffles 6, 7 from the hood cover 5 or without entirely removing the hood cover 5. Therefore, in some cases, the hood cover 5 may be hinged at one lateral side and held detachably at the other. The baffles 6, 7 may be geometrically configured and/or strategically positioned such that by raising a detachable lateral side of the hood cover 5, sufficient space is provided to allow the belt 1 to be lifted and/or for the first and second wing rolls 3, 2 to be removed and replaced.
[0029] The baffles 6, 7 may be removed from the example trough conveyor 32, for example, by first disconnecting the hood cover 5 from the frame 40. The left side of the hood cover 5 in
[0030] With reference now to
[0031] The fairings 20, 21 direct transverse wind currents below the belt 1 and limit the amount of airflow that reaches and/or is driven over the carry side of the belt 1. Hence, in some instances, edges of the fairings 20, 21 nearest the belt 1 may be disposed generally at the same elevation as an underside of the belt 1. As such, the fairings 20, 21 provide a relatively uninterrupted path for horizontal wind passage that is transverse to a longitudinal axis of the trough conveyor 60. Yet in other instances, edges of the fairings 20, 21 nearest the belt 1 may be disposed beneath the underside of the belt 1 (e.g., three inches, six inches, nine inches, one foot, one and a half feet, two feet, or three feet, as measured in a vertical direction). Compared to the baffles 6, 7, the fairings 20, 21 are relatively remote from the material carried by the belt 1 and, therefore, may be more suitable for use in conveyors carrying a variety of material, including material with large or abrasive lumps. Conversely, the baffles 6, 7 may be better suited for conveyors carrying fine materials, as there is little risk of collision or entrapment of lumps of material between the belt 1 and the first walls 8, 9.
[0032] Although
[0033] To enhance the versatility of the fairings 20, 21 depending on the terrain along the length of the trough conveyor 60, the fairings 20, 21 may include adjustable hinges, slotted attachment points, variable-angle attachment points, or the like that permit the fairings 20, 21 to be installed at different angles relative to the frame 40 and/or the trough conveyor 60 generally. By way of example, at some locations where the trough conveyor 60 is at a first height above the ground, the fairings 20, 21 may slope slightly downwards (or even upwards) with increasing proximity to the belt 1. At some locations where the trough conveyor 60 is at a second height above the ground, though, the fairings 20, 21 may slope significantly downwards with increasing proximity to the belt 1.
[0034] Similar to the baffles 6, 7, the fairings 20, 21 may include cutouts at locations occupied by the first wing roll 3 and the second wing roll 2 of the trough conveyor 60. Such cutouts in the fairings 20, 21 may prevent obstruction and/or interference and may permit access to the first and second wing rolls 3, 2. Further to this end, the fairings 20, 21 may be positioned at an elevation sufficient to allow at least portions of the wing rolls 2, 3 to project below a plane of the fairings 20, 21. Such a configuration permits visual inspection of the wing rolls 2, 3 without needing to remove the fairings 2, 3.
[0035] The fairings 20, 21 and the hood cover 5 may form a nearly-complete capsule around the belt 1, with an opening extending between inner edges of the fairings 20, 21. In some cases, to further prevent airflow from reaching the belt 1, the fairings 20, 21 may include lateral walls 23, 24. In some examples, the lateral walls 23, 24 may be disposed generally vertically (i.e., ±5°), as shown in
[0036] Furthermore, a gap 22 may be provided between the fairings 20, 21 and an underside of the belt 1. A size of the gap 22 (e.g., three inches, six inches, nine inches, one foot, one and a half feet, two feet, or three feet, as measured between an edge of one of the fairings 20, 21 and an edge of the belt 1) may be predetermined so as to prevent the belt 1 from contacting the fairings 20, 21 during transients, for instance, when tension in the belt 1 may decrease and the belt 1 may sag.
[0037] Still further, in some cases such as that shown in