AUTOMATED STATION FOR SALTING MEAT PIECES AND OPERATING METHOD THEREOF

Abstract

The invention relates to an automated station for salting meat pieces in a predetermined manner, enabling a method for salting poultry meat pieces to be automated, thus increasing productivity and thereby improving safety conditions. The station comprises motorised supply means for supplying meat pieces (P) in a forward direction, handling means for handling meat pieces in order to handle the meat piece coming from the supply means, salt supply means configured to provide salt on an inner and outer area of the meat piece (P), as well as a retrieval system for retrieving salt coming from the salt supply means.

Claims

1. An automated station for salting meat pieces, characterised in that it comprises: motorised supply means for supplying meat pieces (P) in a forward direction; handling means for handling meat pieces in order to handle the meat piece coming from the supply means; first salt supply means configured to inject salt in an inner area of the meat piece (P); second salt supply means configured to provide salt on the outer surface of the meat piece which include movement means to move the meat piece (P) in a forward and/or rotating direction; and a retrieval system for retrieving salt coming from at least the second salt supply means.

2. The automated station for salting meat pieces according to claim 1, characterised in that the handling means comprise a gripping head (5), coupled to a robot arm (6), which can move on the three coordinate axes (X, Y, Z).

3. The automated station for salting meat pieces according to claim 2, characterised in that the gripping head comprises a pair of clamps (50), actuated by means of a rack and pinion mechanism which acts by means of a pneumatic actuation system, each clamp (50) being associated with a corresponding rack (52) which moves along a guide (53).

4. The automated station for salting meat pieces according to claim 1, characterised in that the first salt supply means comprise a first dispenser (7) linked to a salt supply source.

5. The automated station for salting meat pieces according to claim 1, characterised in that the second salt supply means comprise a second upper dispenser (11) and a container (12) located beneath the second upper dispenser (11), the inside of which has a pair of rollers (17) adjacent to each other, which rotate in one same direction, intended to direct the meat piece in the forward direction.

6. The automated station for salting meat pieces according to claim 5, characterised in that the container (12) has a base which is in on a plane inclined with respect to the horizontal plane of the ground level.

7. The automated station for salting meat pieces according to claim 1, characterised in that the salt retrieval system comprises a salt collection deposit (13) located beneath the container of the second salt supply means, the collection deposit being connected to a feeding chute (14) linked to the second dispenser, by means of a duct, and pumping means, such that it conveys a flow of salt from the container towards the feeding chute (14).

8. The automated station for salting meat pieces according to claim 1, characterised in that the motorised supply means comprise a conveyor belt (1) linked to motor means, the conveyor belt (1) having at least on one of the faces thereof a plurality of dividers (2) which define the individual accommodations for housing meat pieces (P).

9. The automated station for salting meat pieces according to claim 2, characterised in that the robot arm (6) is supported by a support structure (8), provided with adjustable positioning means on a longitudinal axis.

10. The automated station for salting meat pieces according to claim 9, characterised in that the positioning means comprise platens (9) configured to be able to move along guide rails (10).

11. The automated station for salting meat pieces according to claim 1, characterised in that the first dispenser (7) presents a tubular body which ends at a lower end having a frustoconical-shaped narrowing (70).

12. An operating method for an automated station according to claim 1, characterised in that it comprises the following steps: introducing an amount of salt inside the meat piece through an orifice previously made in said meat piece by means of the first salt supply means; releasing the meat piece from the first salt supply means; and applying a layer of salt on the outer surface of the meat piece by means of the second salt supply means.

13. The operating method according to claim 12, characterised in that the application of the salt layer over the entire surface is performed with the meat piece in motion.

14. The operating method according to claim 13, characterised in that the movement of the meat piece is a dual movement with is both rotary and of linear advancement.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0033] FIG. 1 is a perspective view of an automated salting station according to the present invention;

[0034] FIG. 2 is a side elevation view of the station of the invention shown in FIG. 1;

[0035] FIG. 3 is a detailed perspective view of the supply means;

[0036] FIG. 4 is a detailed perspective view of the handling means for handling the salting station;

[0037] FIG. 5 is a detailed perspective view of the head present at the end of the robot arm during the operation of introducing salt inside the meat piece;

[0038] FIG. 6 is a partial side elevation view of a part of the station of the invention;

[0039] FIG. 7 is a perspective view of the second supply means and partially of the salt retrieval system;

[0040] FIG. 8 is a detailed perspective view of the gripping head; and

[0041] FIG. 9 is an additional detailed perspective view of the gripping head.

DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION

[0042] In light of the aforementioned figures, and in accordance with the adopted numbering, one may observe therein an example of a preferred embodiment of the invention, which comprises the parts and elements indicated and described in detail below.

[0043] An embodiment of the automated station for salting meat pieces, more specifically, chicken pieces, comprises motorised supply means for supplying meat pieces in a forward direction; which comprise a conveyor belt (1) that is linked to motor means, the conveyor belt (1) having a plurality of dividing panels (2) which are transversally arranged with respect to the longitudinal axis of the conveyor belt (1), which define individual accommodations for the meat pieces (P). The motor means comprise a pair of rollers located at both ends of the conveyor belt (1), one of the rollers being a driving roller (3) which is actuated with the aid of a servomotor (4).

[0044] The meat pieces can be fed manually or automatically on the conveyor belt (1), as necessary.

[0045] Once the chicken meat pieces are fed on the conveyor belt (1), and after a time of advancement of the meat piece and the stopping thereof, a rotating gripping head (5) coupled to an end of the robot arm (6), which can move on the three coordinate axes, extracts the meat piece from the conveyor belt (1) and places it beneath first salt supply means configured to inject salt in an inner area of the meat piece, as shown in FIG. 6. The gripping head (5) can comprise a set of clamps (50) facing each other, which can move in a guided manner axially over a platen (51) coupled to a rotating axis (52).

[0046] The clamps (50) are actuated by means of a rack and pinion mechanism which acts with the help of a pneumatic actuation system, as can be seen in FIGS. 8 and 9. In this manner, each clamp (50) is associated with a corresponding rack (52) which moves along a guide (53) by the action of a pneumatic cylinder (54), both racks (52) being synchronised with each other by means of the pinion located in a central position of the gripping head (5).

[0047] These first salt supply means comprise a first dispenser (7) linked (for instance, by means of connectors) to a salt supply source (not represented). This first dispenser (7) presents a tubular body which ends at a lower end having a frustoconical-shaped narrowing (70), which facilitates the introduction of salt inside the meat piece (P).

[0048] Returning once more to the robot arm (6), it is supported by a support structure, generally indicated with the reference (8), which is made up of a support plate (80) and a gantry structure (81), the lower part thereof including adjustable positioning means on a longitudinal axis of the salting station. As can be seen with greater clarity in FIG. 4, the gantry structure (81) includes crossbars (82) which provide greater rigidity to the very structure.

[0049] As can be seen, the aforementioned positioning means comprise a pair of lower platens (9) configured to be able to move and be fixed over guide rails (10) separated from each other, which run in parallel and are longitudinally arranged with respect to a longitudinal axis of the automated station.

[0050] Next, with the aid of the robot arm (6), the meat piece (P) is fed in second salt supply means configured to provide salt on the outer surface of the meat piece which includes movement means to move the meat piece (P) in a forward direction, which are described in greater detail below.

[0051] In order to take advantage of the salt that is not deposited on the meat piece (P), a retrieval system is provided for retrieving salt coming from at least the second salt supply means, which will be described below.

[0052] As regards these second salt supply means, they comprise a second upper dispenser (11) which is located over the meat pieces and a container (12) located beneath the second upper dispenser (11), inside of which has a pair of rollers (17) adjacent to each other, which rotate in one same direction, intended to direct the meat piece in the forward direction, as can be seen in FIGS. 6 and 7. The rollers (17) are actuated by a motor means (18) located at one of the ends of the container (12). The second supply means include a support structure, generally indicated with the reference (19), which is coupled to the second upper dispenser (11).

[0053] In order to facilitate the reuse of the excess salt, i.e., that which has not adhered to the surface of the poultry meat piece, the container (12) presents a base which is on a plane inclined with respect to the horizontal plane of the ground level.

[0054] Now, getting into more detail about the salt retrieval system, it comprises a salt collection deposit (13) located beneath the container (12) of the second salt supply means, the collection deposit being connected to a feeding chute (14) which is coupled to the second dispenser by means of a fixing structure (15). The feeding chute (14) is connected by means of a duct (16) which extends vertically upwards from the salt collection deposit (13), such that it conveys a flow of salt from the salt collection deposit (13) towards the feeding chute (14), aided by pumping means.

[0055] The details, shapes, dimensions and other complementary elements used in the manufacturing of the automated station of the invention may be suitably replaced with others that do not depart from the scope defined by the claims below.