Internal combustion engine and vehicle
11066963 ยท 2021-07-20
Assignee
Inventors
Cpc classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/462
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine includes, as a lost motion spring that urges a rocker arm toward a cam, a compression coil spring supported on a cylinder head. A shaft is located on an inner side of the compression coil spring and extends along a winding axis of the compression coil spring. The internal combustion engine significantly reduces or prevents a decrease in the fuel efficiency and an increase in the size of the variable valve mechanism, while surging is unlikely to occur while running at a high speed, and it is possible to reduce the size or the weight of the rocker arm.
Claims
1. An internal combustion engine comprising: a cylinder head; a port in the cylinder head; a valve in the cylinder head to open/close the port; a cam shaft rotatably supported on the cylinder head; a cam provided on the cam shaft; a compression coil spring supported on the cylinder head; a rocker arm including a first arm and a second arm, the first arm including a supported portion pivotally supported on the cylinder head and an abutting portion that abuts on the valve, the second arm including a contact portion that contacts with the cam and a spring force receiver that receives a force of the compression coil spring, the second arm being pivotally supported on the first arm; a connector that removably connects the first arm and the second arm; a shaft located on an inner side of the compression coil spring and that extends along a winding axis of the compression coil spring; a valve spring retainer secured to the valve; and a valve spring defining a second compression coil spring and that includes a first spring end portion supported on the cylinder head and a second spring end portion supported on the valve spring retainer; wherein a winding diameter of the compression coil spring is smaller than a winding diameter of the valve spring; the valve spring includes a non-constant pitch section in which a pitch of the valve spring is not constant and a constant pitch section in which the pitch of the valve spring is constant, the non-constant pitch section extends from the first spring end portion toward the second spring end portion, and the constant pitch section extends from the non-constant pitch section toward the second spring end portion; and when the first arm and the second arm are connected by the connector and the valve is closed, a portion of the compression coil spring is located on a side of the non- constant pitch section relative to the constant pitch section, and another portion of the compression coil spring is located on a side of the constant pitch section relative to the non-constant pitch section.
2. The internal combustion engine according to claim 1, wherein the shaft includes a first shaft end portion, and a second shaft end portion located on a side of the second arm relative to the first shaft end portion; and the internal combustion engine further includes a spring seat that is provided at the first shaft end portion of the shaft and receives the compression coil spring.
3. The internal combustion engine according to claim 2, wherein the compression coil spring includes a first end portion, and a second end portion located on a side of the second arm relative to the first end portion; and the internal combustion engine further includes a retainer including a top plate portion and a tube portion, the top plate portion is supported on the second end portion of the compression coil spring and is in contact with the spring force receiver of the second arm, and the tube portion extends from the top plate portion toward the compression coil spring along an axial direction of the shaft.
4. The internal combustion engine according to claim 3, wherein, when the first arm and the second arm are connected by the connector and the valve is closed, a portion of the tube portion of the retainer is located on a side of the second shaft end portion relative to the first shaft end portion and on a side of the first shaft end portion relative to the second shaft end portion.
5. The internal combustion engine according to claim 3, wherein the cylinder head includes a hole; and at least a portion of the compression coil spring, at least a portion of the shaft, and at least a portion of the retainer are located inside the hole.
6. The internal combustion engine according to claim 5, wherein the top plate portion includes a through opening.
7. The internal combustion engine according to claim 1, wherein the cylinder head includes a hole; and at least a portion of the compression coil spring and at least a portion of the shaft are located inside the hole.
8. The internal combustion engine according to claim 1, wherein a pitch of the compression coil spring is constant.
9. A vehicle comprising the internal combustion engine according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) Preferred embodiments of the present invention will now be described with reference to the drawings. An internal combustion engine according to the present preferred embodiment is installed in a vehicle and used as the drive source of the vehicle. There is no limitation on the type of the vehicle, which may be a straddled vehicle such as a motorcycle, an auto tricycle or an ATV (All Terrain Vehicle) or may be an automobile. For example, an internal combustion engine 10 may be provided in the engine room of an automobile 5 as shown in
(15) The internal combustion engine 10 according to the present preferred embodiment is preferably a multi-cylinder engine including a plurality of cylinders. The internal combustion engine 10 is a 4-stroke engine that goes through the intake stroke, the compression stroke, the combustion stroke, and the exhaust stroke.
(16) An intake cam shaft 23 and an exhaust cam shaft 21 are rotatably supported on the cylinder head 12. Intake cams 23A are provided on the intake cam shaft 23, and exhaust cams 21A are provided on the exhaust cam shaft 21.
(17) Intake ports 16 and exhaust ports 14 are provided in the cylinder head 12. An intake opening 18 is provided at one end of the intake port 16. An exhaust opening 17 is provided on one end of the exhaust port 14. The intake port 16 communicates with a combustion chamber 15 through the intake opening 18. The exhaust port 14 communicates with the combustion chamber 15 through the exhaust opening 17. The intake port 16 guides the mixed gas of the air and the fuel into the combustion chamber 15. The exhaust port 14 guides the exhaust gas discharged from the combustion chamber 15 to the outside.
(18) Intake valves 22 and exhaust valves 20 are installed in the cylinder head 12. The intake valve 22 opens/closes the intake opening 18 of the intake port 16. The exhaust valve 20 opens/closes the exhaust opening 17 of the exhaust port 14. The intake valve 22 and the exhaust valve 20 are so-called poppet valves. The intake valve 22 includes a shaft portion 22a and an umbrella portion 22b, and the exhaust valve 20 includes a shaft portion 20a and an umbrella portion 20b. The configuration of the intake valve 22 and the configuration of the exhaust valve 20 are similar to each other, and the configuration of the intake valve 22 will be described below while omitting the description of the configuration of the exhaust valve 20. The shaft portion 22a of the intake valve 22 is slidably supported on the cylinder head 12 with a cylinder-shaped sleeve 24 therebetween. A valve stem seal 25 is attached to one end of the sleeve 24 and the shaft portion 22a of the intake valve 22. The shaft portion 22a of the intake valve 22 extends through the sleeve 24 and the valve stem seal 25. A tappet 26 is fitted to the tip of the shaft portion 22a.
(19) As shown in
(20) As shown in
(21) The internal combustion engine 10 includes a rocker arm 40 that receives a force from the intake cam 23A to open/close the intake valve 22. The rocker arm 40 is pivotally supported on the cylinder head 12 with a support member 35 therebetween.
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(24) The second arm 42 is located on the inner side of the first arm 41. That is, the second arm 42 is located between the plate 41A and the plate 41B. As shown in
(25) As shown in
(26) An outer diameter of the connecting pin 60B is less than or equal to an inner diameter of the collar 54. The connecting pin 60B is able to be inserted inside the collar 54. An outer diameter of the connecting pin 62 is less than or equal to an inner diameter of the hole 46A. The connecting pin 62 is able to be inserted inside the hole 46A. In the present preferred embodiment, the inner diameter of the collar 54 and the inner diameter of the hole 46A are equal to each other. The outer diameter of the connecting pin 60B, the outer diameter of the connecting pin 62 and an outer diameter of the connecting pin 60A are equal to each other.
(27) As shown in
(28) As shown in
(29) As shown in
(30) As shown in
(31) As shown in
(32) As shown in
(33) A shaft 70 that extends along a winding axis 68d of the compression coil spring 68 is located inside the compression coil spring 68. The shaft 70 includes a first shaft end portion 70a, and a second shaft end portion 70b that is located on the second arm 42 side relative to the first shaft end portion 70a. A spring seat 72 that receives the compression coil spring 68 is provided at the first shaft end portion 70a. The spring seat 72 may be secured to the shaft 70, and the spring seat 72 and the shaft 70 may be integral together.
(34) The compression coil spring 68 includes a first end portion 68a, and a second end portion 68b that is located on the second arm 42 side relative to the first end portion 68a. A retainer 74 is supported at the second end portion 68b. The retainer 74 includes a disc-shaped top plate portion 74a and a cylinder-shaped tube portion 74b. The tube portion 74b extends from the top plate portion 74a along an axial direction of the shaft 70 toward the compression coil spring 68. The top plate portion 74a is supported on the second end portion 68b of the compression coil spring 68. The top plate portion 74a is in contact with the abutting plate 42C of the second arm 42 of the rocker arm 40. The abutting plate 42C of the second arm 42 defines a spring force receiver that receives the force of the compression coil spring 68 with the retainer 74 therebetween.
(35) The cylinder head 12 includes a hole 76. The spring seat 72, at least a portion of the shaft 70, at least a portion of the compression coil spring 68, and at least a portion of the tube portion 74b of the retainer 74 are located inside the hole 76.
(36) As shown in
(37) The intake valve 22, the valve spring 32, the shaft 70, the retainer 74, the compression coil spring 68, and the support member 35 are parallel or substantially parallel to each other. The retainer 74 is located between the valve spring 32 and the support member 35. The shaft 70 is located between the valve spring 32 and the support member 35.
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(39) In the present preferred embodiment, the compression coil spring 68 has a constant pitch 68p. On the other hand, as shown in
(40) As shown in
(41) With the internal combustion engine 10 according to the present preferred embodiment, it is possible to switch the operation state of the intake valve 22 and the exhaust valve 20 by switching the state of the connection switch pin 66.
(42) That is, when the connection switch pin 66 is switched to the connected state, the first arm 41 and the second arm 42 of the rocker arm 40 are connected together by the connecting pin 60B and the connecting pin 62 (see
(43) When the connection switch pin 66 is switched to the non-connected state, the connection between the first arm 41 and the second arm 42 by the connecting pin 60B and the connecting pin 62 is disconnected (see
(44) The internal combustion engine 10 according to the present preferred embodiment, as described above, includes, as a lost motion spring, the compression coil spring 68 separate from the rocker arm 40. Since there is no need to attach a torsion coil spring to the rocker arm 40, it is possible to reduce the size and the weight of the rocker arm 40.
(45) The compression coil spring 68 according to the present preferred embodiment is a coil spring that is relatively thin. The winding diameter 68D of the compression coil spring 68 is smaller than the winding diameter 32D of the valve spring 32. Therefore, it is possible to easily avoid interference between the compression coil spring 68 and other members in the vicinity thereof (e.g., the valve spring retainer 30, the valve spring 32, the support member 35, etc.).
(46) The compression coil spring 68 according to the present preferred embodiment is a coil spring that is relatively long. As shown in
(47) Although the compression coil spring 68 is a coil spring that is thin and long according to the present preferred embodiment, the shaft 70 restricts bending of the compression coil spring 68, and the compression coil spring 68 is unlikely to bend relative to the winding axis 68d. Therefore, the compression coil spring 68 outputs an intended force in a stable manner, and the timing with which to open/close the valve 20, 22 is unlikely to shift. Thus, the switchable range of the operation state of the valve 20, 22 will not be narrowed, thus significantly reducing or preventing a decrease in the fuel efficiency of the internal combustion engine 10.
(48) Since the compression coil spring 68 is unlikely to bend relative to the winding axis 68d, the compression coil spring 68 is unlikely to interfere with other members in the vicinity thereof. Therefore, there is no need to increase the clearance between the compression coil spring 68 and other members in the vicinity thereof (e.g., the valve spring retainer 30, the valve spring 32, the support member 35, etc.), and it is possible to significantly reduce or prevent an increase in the size of the variable valve mechanism.
(49) Now, the compression coil spring 68 that is thin and long is likely to cause surging when the compression coil spring 68 repeatedly expands/contracts many times within a short amount of time. Therefore, surging is likely to occur while the internal combustion engine 10 is running at a high speed. However, with the internal combustion engine 10 according to the present preferred embodiment, the compression coil spring 68 is able to come into contact with the shaft 70, and when surging is about to occur while the internal combustion engine 10 is running at a high speed, the compression coil spring 68 and the shaft 70 come into contact with each other, thus attenuating the surging. Thus, surging is unlikely to occur while running at a high speed.
(50) Therefore, with the internal combustion engine 10 according to the present preferred embodiment, it is possible to significantly reduce or prevent a decrease in the fuel efficiency and an increase in the size of the variable valve mechanism, while surging is unlikely to occur while running at a high speed, and it is possible to reduce the size and the weight of the rocker arm 40.
(51) Although the spring seat 72 is not always necessary, the spring seat 72 that receives the compression coil spring 68 is provided at the first shaft end portion 70a of the shaft 70 in the present preferred embodiment. This makes the installment of the compression coil spring 68 in the cylinder head 12 easy. Since the spring seat 72 is installed together with the shaft 70 when the shaft 70 is installed in the hole 76, it is possible to prevent the installment of the spring seat 72 from being forgotten.
(52) According to the present preferred embodiment, the retainer 74 includes the top plate portion 74a and the tube portion 74b. Therefore, it is possible with the tube portion 74b to further restrict bending of the compression coil spring 68. Thus, the compression coil spring 68 outputs an intended force in a stable manner.
(53) According to the present preferred embodiment, when the first arm 41 and the second arm 42 of the rocker arm 40 are connected together and the valve 20, 22 is closed, a portion of the tube portion 74b of the retainer 74 is located on the second shaft end portion 70b side relative to the first shaft end portion 70a of the shaft 70 and on the first shaft end portion 70a side relative to the second shaft end portion 70b (see
(54) According to the present preferred embodiment, the hole 76 is provided in the cylinder head 12, at least a portion of the compression coil spring 68, at least a portion of the shaft 70, and at least a portion of the retainer 74 are located inside the hole 76. According to the present preferred embodiment, the compression coil spring 68, the shaft 70, and the retainer 74 are securely installed in the cylinder head 12. It is possible with the inner circumferential surface of the hole 76 to further restrict bending of the compression coil spring 68.
(55) When at least a portion of the compression coil spring 68, at least a portion of the shaft 70, and at least a portion of the retainer 74 are located inside the hole 76 as in the present preferred embodiment, the movement of the retainer 74 may possibly be hindered by the fluctuation of the air pressure inside the hole 76. In the present preferred embodiment, however, the through opening 74c is provided in the top plate portion 74a of the retainer 74 as shown in
(56) While the pitch 68p of the compression coil spring 68 is not needed to be constant, it is constant in the present preferred embodiment. Where the compression coil spring includes a constant pitch section and a non-constant pitch section, the constant pitch section contracts while the non-constant pitch section does not substantially contract, unless the external force acting upon the compression coil spring is excessively large. In such a case, the non-constant pitch section does not substantially exert an elastic force. Therefore, where a first compression coil spring having a constant pitch and a second compression coil spring that includes a constant pitch section and a non-constant pitch section are equal in length, the first compression coil spring has a longer portion that outputs an elastic force and the first compression coil spring is able to therefore output a larger elastic force, unless the external force is excessively large. Conversely, when the first compression coil spring and the second compression coil spring output an equal elastic force, the first compression coil spring is able to be shorter than the second compression coil spring. Therefore, the compression coil spring 68 having a constant pitch is made more compact than a compression coil spring with a pitch that is not constant.
(57) On the other hand, with the compression coil spring 68 having a constant pitch, surging is more likely to occur as compared with a compression coil spring with a pitch that is not constant. However, in the present preferred embodiment, the shaft 70 significantly reduces or prevents the surging of the compression coil spring 68, as described above. Therefore, the compression coil spring 68 having a constant pitch is able to be used with no problems. The advantageous effect of significantly reducing or preventing the surging of the compression coil spring 68 by the contact between the compression coil spring 68 and the shaft 70 is more pronounced.
(58) While preferred embodiments of the present invention have been described above, it is needless to say that the present invention is not limited to the above-described preferred embodiments. Next, examples of alternative preferred embodiments will be briefly described.
(59) In the preferred embodiments described above, the first arm 41 is not to be in contact with the cam 21A, 23A. In the preferred embodiments described above, the valve 20, 22 is brought to the inoperative state by switching the first arm 41 and the second arm 42 of the rocker arm 40 to the non-connected state. However, the first arm 41 may include a contact portion that contacts with the cam 21A, 23A after the second arm 42 starts pivoting as the roller 43 is pushed by the cam 21A, 23A. In such a case, it is possible to change the timing with which the valve 20, 22 is opened and closed by switching the first arm 41 and the second arm 42 to the non-connected state. Thus, it is possible to change the period in which the valve 20, 22 is open. For example, by extending the period in which the valve 20, 22 is open when the speed of the internal combustion engine 10 is high, it is possible to improve the performance at a high engine speed.
(60) In the preferred embodiments described above, the internal combustion engine 10 is preferably a multi-cylinder engine. However, the internal combustion engine 10 may be a single-cylinder engine with which it is possible to change the timing with which the valve 20, 22 is opened/closed.
(61) The terms and expressions used herein are used for explanation purposes and should not be construed as being restrictive. It should be appreciated that the terms and expressions used herein do not eliminate any equivalents of features illustrated and mentioned herein, but include various modifications falling within the claimed scope of the present invention. The present invention may be embodied in many different forms. The present disclosure is to be considered as providing examples of the principles of the present invention. These examples are described herein with the understanding that such examples are not intended to limit the present invention to preferred embodiments described herein and/or illustrated herein. Hence, the present invention is not limited to the preferred embodiments described herein. The present invention includes any and all preferred embodiments including equivalent elements, modifications, omissions, combinations, adaptations and/or alterations as would be appreciated by those skilled in the art on the basis of the present disclosure. The limitations in the claims are to be interpreted broadly based on the language included in the claims and not limited to examples described in the present specification or during the prosecution of the application.
(62) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.