Measurement system for a corrugating machine
11067522 · 2021-07-20
Assignee
Inventors
Cpc classification
International classification
B31F1/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a measurement system for use in a corrugating machine and a corrugating machine and a method of checking the process for producing paper adhesions with such a measurement system. The measurement system according to the invention for use in a corrugating machine comprises a measurement device. The measurement device can detect electromagnetic waves in the infrared range here and is aimed at a region of a transportation device of the corrugating machine in the direction of transportation downstream of an adhesion station of the corrugating machine.
Claims
1. A measurement system adapted for use in a corrugating machine for processing corrugated cardboard, wherein the measurement system comprises a measurement device; wherein; the measurement device detects electromagnetic waves in the infrared range and is aimed at a region of a transportation device of the corrugating machine in the direction of transportation downstream of an adhesion station of the corrugating machine, and further wherein the measurement device comprises an evaluation device for evaluating the detected electromagnetic waves in the infrared range, the evaluation device comprises a computer with a memory device, wherein a computer program for checking the process of producing adhesions of a first paper web to at least a second paper web to form a product web that is stored on the memory device, the computer program being configured to carry out the following steps: Detecting thermal radiation of the product web after adhesion of the first paper web to the at least second paper web; Producing thermographic data based on the thermal radiation; Evaluating the thermographic data; and Judging the adhesive quality of the paper adhesion on the basis of the evaluation, and further, wherein the evaluation comprises a spatially resolved determination of the geometric dimensions, of the length in the x direction and/or of the width in the y direction, of one or more isothermal regions and/or subregions in the thermographic data.
2. The measurement system according to claim 1, wherein the measurement device is configured to detect the temperature.
3. The measurement system according to claim 2, wherein the measurement device is configured to thermographically display and analyze a detected temperature distribution.
4. The measurement system according to claim 1, wherein the measurement device comprises an infrared camera.
5. The measurement system according to claim 1, wherein the measurement device is configured to detect a temperature distribution of the corrugated cardboard along the width of the web.
6. The measurement system according to claim 1, wherein the thermal radiation of the product web is detected in a detection region which extends linearly in the y direction of the product web and/or two-dimensionally in the x and y directions of the product web.
7. The measurement system according to claim 1, wherein the adhesive quality is judged on the basis of a geometrical evaluation of the thermographic data.
8. The measurement system according to claim 1, wherein the evaluation comprises the formation of an integral and/or surface integral over a linear subregion of the thermographic data of one or more isothermal regions and/or subregions in the x direction.
9. The measurement system according to claim 8, wherein the adhesive quality is judged on the basis of a comparison of the geometric dimensions and/or of a comparison of the integral and/or of a comparison of the surface integral of the one or more isothermal regions and/or subregions of an adhesion with reference values of the geometric dimensions.
10. The measurement system according to claim 9, wherein the reference values comprise predetermined reference values and/or are formed by taking an average of the previously checked adhesions.
11. The measurement system according to claim 8, wherein the adhesive quality is judged on the basis of a comparison of the geometric dimensions and/or of a comparison of the integral and/or of a comparison of the surface integral of the one or more isothermal regions and/or subregions of an adhesion with reference values of the geometric dimensions.
12. A corrugating machine comprising: a transportation device for transporting corrugated cardboard in a transport direction, an adhesion station configured to adhere a first paper web to at least a second paper web, and a measurement system for checking the process of producing adhesions of the corrugated cardboard; wherein the measurement system is a measurement system according to claim 1.
13. A method of evaluating a process for producing adhesions of a first paper web to at least a second paper web to form a product web, using a measurement system, characterized by the steps of: Detecting thermal radiation of the product web after adhesion of the first paper web to the at least second paper web; Producing thermographic data based on the thermal radiation; Evaluating the thermographic data, wherein the evaluation comprises a spatially resolved determination of the geometric dimensions of the length in the x direction and/or of the width in the y direction, of one or more isothermal regions and/or subregions in the thermographic data; and Judging the adhesive quality of the paper adhesion on the basis of the evaluation.
14. The method according to claim 13, wherein the thermal radiation from one surface side of the respective first and/or the at least second paper web is detected, the normal vector thereof being aimed in the opposite direction of the respective other paper web.
15. The method according to claim 13, wherein the method is carried out with a measurement system wherein; the measurement device detects electromagnetic waves in the infrared range and is aimed at a region of a transportation device of the corrugating machine in the direction of transportation downstream of an adhesion station of the corrugating machine.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
(7) Exemplary embodiments of the measurement system 1 according to the invention are described below by reference to the figures. In this application, the term width of the web 92a relates to an extent of a transportation device or of a product web/corrugated cardboard in the y direction 92 and the term direction of transportation 94a relates to a direction of conveyance of the transportation device or of the product web/corrugated cardboard in the x direction 94. The term paper web is to be understood here to refer to a continuous material made of paper. This may, for example, be a corrugated paper web or a flat paper web, also referred to as a cover web. One-sided corrugated cardboard is produced, for example, from one flat paper web and one corrugated paper web. Single-walled corrugated cardboard is produced, for example, from two flat paper webs and one corrugated paper web. It is also possible to distinguish between double-walled, triple-walled or multiple-walled corrugated cardboard, these essentially being defined by the number of corrugated paper webs they have. These can again be designed to be one-sided or single-walled respectively. For example, a double-walled corrugated cardboard is produced from three flat paper webs and two corrugated paper webs which are each located between two flat paper webs. The term corrugated cardboard can be understood in the context of this application both as the continuous product consisting of at least one flat paper web and one corrugated paper web, that is to say a corrugated cardboard web, and as a corrugated cardboard product, that is to say no longer in continuous form. The term product web generally refers, in the context of this application, to a product consisting of at least two webs or two paper webs.
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(9) Because the measurement device 10 can detect infrared radiation, it is essentially possible to detect a temperature of the corrugated cardboard 28. Based on the temperature, conclusions can be drawn regarding the quality of the corrugated cardboard 28. This is possible specifically because the measurement station 1 is aimed at a region of the transportation device 27 in the direction of transportation 94a downstream of the adhesion station 22. In other words, this means that the corrugated cardboard 28 can be checked after adhesion, that is to say after the adhesive agent has been applied and the at least two paper webs (24, 25, 26) which are to be adhered have been brought into contact. This means that the adhesion of the corrugated cardboard is only checked when the adhesion process has virtually been completed and the adhesive agent is in the process of hardening. The gel point of the adhesive agent may lie within a temperature range of 40° C. to 70° C. here and preferably in a temperature range of 50° C. to 60° C. Particularly preferably, the gel point of the adhesive agent may lie at approx. 55° C.
(10) Since, primarily through previous process steps, at least the corrugated paper web 25 is in a heated state immediately before the adhesive is applied and the webs are brought into contact, the adhesive agent also heats up when the adhesive is applied to the respective paper web (24, 25, 26) or at the latest when the two paper webs (24, 25, 26) which are to be adhered are brought into contact. This means that, in the region of the adhesion, that is to say in the contact region of the paper webs (24, 25, 26) which are to be adhered, there is a different temperature characteristic than in regions of the corrugated cardboard 28 which are not adhered or are not in contact. In particular, the changing of the temperature at different points in the process differs considerably in the regions described above. Regions which are in contact and which have had adhesive agent applied to them cool slower here, for example, than regions which have neither had adhesive agent applied to them nor are in contact. The temperatures on the surface of the corrugated cardboard or on the at least two paper webs may lie between 30° C. and 130° C., in particular between 60° C. and 120° C., here depending on the processing location. It is therefore possible, on the basis of the temperature of the corrugated cardboard 28 or on the basis of the heat radiated from a corrugated cardboard surface, to make a reliable judgment as to the quality of the corrugated cardboard adhesion. A corrugated cardboard surface may, for example, in the case of a one-sided corrugated cardboard, be intended to refer to both the surface of the cover web (24, 26) and the surface of the corrugated paper web (25).
(11) In other words, this means that, during the adhesion process, the adhesive agent is heated in the adhesion station 22 through contact with, in particular, the corrugated paper web 25 and cools down together with the corrugated cardboard 28 immediately thereafter. Depending on how much adhesive agent has been applied to an adhesion point between the paper webs (24, 25, 26) which are to be adhered, the adhesive agent and therefore also the respective paper web (24, 25, 26) or paper web surface also cools faster or slower in the region of the adhesion point. Similarly, the adhesive agent and also the respective paper web (24, 25, 26) or paper web surface cools slower or faster depending on whether the paper webs which are to be adhered remain fully in contact or partially or completely separate after passing through the adhesion station 22. If, for example, too little adhesive agent has been applied or if the paper webs (24, 25, 26) which are to be adhered have become separated from one another again after having been brought into contact, a lower temperature will be detected than with defect-free adhesion. Conversely, applying too much adhesive agent leads to a higher temperature being detected than with defect-free adhesion. The measurement system 1 according to the invention therefore allows a reliable judgment to be made of the adhesion that actually exists, that is to say the state of the adhesion after the adhesion process. The check can also be carried out disruption-free and without affecting operational flow.
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(14) The measurement device 10 may preferably also comprise an imaging measurement device 13 (see
(15) In configurations which can be combined with any of the preceding configurations, the measurement device 10 can be configured to detect the temperature, preferably the surface temperature, of the corrugated cardboard 28. The measurement device 10 can also be configured to judge a temperature distribution (40a, 42a, 340a, 342a) of the corrugated cardboard 28. Alternatively or in addition, the measurement device 10 can be configured to detect a temperature distribution (40a, 42a, 340a, 342a) of the corrugated cardboard 28, preferably a temperature distribution of the corrugated cardboard along the width of the web 92a. Since, in defect free adhesion, the temperature is normally distributed homogeneously or according to a specific pattern 32 (see
(16) As can be seen in
(17) Through these particularly advantageous configurations, an automated quality check can be provided. The automated check also enables full monitoring of the adhesions. Automated identification of any defects at an early stage just downstream of the adhesion station 22 means that the production process or the adhesion process can be quickly adjusted, meaning that the rejection of defective products can be massively reduced compared to quality control at a later point in the production process, for example when goods reach the output stage.
(18) In configurations which can be combined with the preceding configuration, the detection may comprise detecting electromagnetic radiation in the infrared range. Alternatively or in addition, the thermal radiation of the product web 28 can be detected in a detection region 31 which extends linearly 31b in the y direction of the product web 28. Alternatively or in addition, the thermal radiation of the product web 28 can be detected in a detection region 31 which extends two-dimensionally 31a in the x and y directions of the product web 28. Alternatively or in addition, the thermographic data 30 may be produced in an evaluation region 33 which is preferably a two-dimensional data region in the x direction 94 and y direction 92. Alternatively or in addition, the adhesive quality can be judged on the basis of a geometric evaluation of the thermographic data 30.
(19) In relation hereto,
(20) Compared to the above,
(21) Through such advantageous configurations, it is possible to check not only whether the application of adhesive agent was sufficient or excessive, but also, irrespective of the application of the adhesive agent, whether successful adhesion has been achieved. This means that it can be checked whether the paper webs (24, 25, 26) which are to be adhered have also remained in contact after the adhesive agent has been applied and after they have been brought into contact. This is possible because the paper webs (24, 25, 26) which are to be adhered or else their surfaces have a specific temperature distribution (40a, 42a, 340a, 342a) and accordingly also specific thermographic properties on their surfaces, on the basis of which it is possible to determine the adhesion status.
(22) This means that defects 35 in the adhesion can be detected through geometric inhomogeneities 334 in the thermographic data (30, 330). Defects 35 can also be identified on the basis of geometric inhomogeneities 334 which deviate from a prescribed pattern (32, 332) in the thermographic data (30, 330). The defects can also be detected on the basis of a deviation in temperature from a defect-free adhesion. A deviation in temperature of more than 3° C., in particular of more than 5° C., for example, can serve as an indicator of an anomaly or defect. The respective defect or an event can be classified on the basis of a combination of the deviation in temperature and the geometric shape. These geometric inhomogeneities 334 include, in particular, circular geometric inhomogeneities, rectangular geometric inhomogeneities and/or geometric inhomogeneities essentially running over the entire width of the web 92a in the y direction 92. In other words, this means that thermographic data (30, 330, 430, 530) on the basis of which the evaluation and judgment are carried out can be produced on the basis of detected thermal radiation.
(23) As already mentioned in connection with
(24) Alternatively or in addition, the evaluation may comprise the formation of an integral 48 over a linear subregion of the thermographic data (30, 330, 430, 530) of one or more isothermal regions (32a, 332a) and/or subregions in the x direction 94. The adhesive quality can be judged here on the basis of a comparison of the integral 48 of the one or more isothermal regions (32a, 332a) and/or subregions of an adhesion with reference values of the respective integral 48. In relation hereto,
(25) Alternatively or in addition, the evaluation may comprise the formation of a surface integral over a subregion of the thermographic data (30, 330, 430, 530) of one or more isothermal regions (32a, 332a) and/or subregions in the x direction 94 and the y direction 92. The adhesive quality can be judged here on the basis of a comparison of the surface integral of the one or more isothermal regions (32a, 332a) and/or subregions of an adhesion with reference values of the respective surface integral. The reference values for the comparison with the integral in the x direction 94 and/or the surface integral in the x direction 94 and the y direction 92 may comprise predetermined reference values here. Alternatively or in addition, the reference values can also be formed by taking an average of the previously checked adhesions. In particular, the reference values can be formed here by taking an average of the two previously checked adhesions, preferably of the five previously checked adhesions and particularly preferably of the at least ten previously checked adhesions. Alternatively, the reference value can also be manually input or amended by a machine operator. An adhesion can be judged as defect-free or the adhesive quality can be judged as sufficient here if the respective comparison shows a maximum deviation of 0% to 50%, preferably of 0% to 20% and particularly preferably of 0% to 5%.
(26) Alternatively or in addition, the evaluation may also comprise a comparison of the thermographic data (30, 330, 430, 530) with a thermographic golden template. The thermographic golden template represents here the thermographic template corresponding to a perfect adhesion or the thermographic data corresponding to a perfect adhesion.
(27) The detection of the thermal radiation can also be carried out with an infrared camera 12 (see
(28) The computer program can also be configured to be implemented in-line during the process for producing paper adhesions, preferably corrugated cardboard adhesions.
(29) As shown in
(30) The corrugating machine 2 may also comprise heating elements 52 which are arranged on the transportation device 27. Alternatively and in particular if the transportation device 27 only comprises conveying rollers 27a, the heating elements 52 may also be arranged directly on the corrugated cardboard 28, for example in the negative z direction 96 with a gap under the corrugated cardboard 28. Alternatively, the heating elements 52 may also be arranged in another position in the x direction 94 and/or on the other side of the corrugated cardboard web 28 in the positive z direction 96.
(31) The corrugating machine 2 may also comprise a rejection device which is not shown here. The rejection device can be arranged here in the direction of transportation 94a downstream of the measurement system 1 here. The rejection device can also be configured to remove corrugated cardboard with an adhesive quality below a minimum level.
(32) In configurations of the corrugating machine 2 according to the invention which can be combined with any of the three preceding configurations, the measurement system 1 can be aimed at a surface side of the first paper web 24, the normal vector thereof being aimed in the opposite direction of the at least second paper web (25, 26). Alternatively or in addition, the measurement system 1 can be aimed at a surface side of the at least second paper web (25, 26), the normal vector thereof being aimed in the opposite direction of the first paper web 24. This means that the measurement device 1 merely has to be aimed at one surface of a product web 28 and therefore also only needs to be arranged on one surface side of the product web 28. Alternatively, however, the measurement device 1 may also comprise two units which are arranged on both sides of the product web 28 in order to detect both surfaces of the product web 28. In the example in
(33) The invention also comprises a method of checking the process for producing adhesions of a first paper web 24 to at least a second paper web (25, 26) to form a product web (28), using a measurement system. The method comprises the following steps here: Detecting thermal radiation of the product web 28 after adhesion of the first paper web 24 to the at least second paper web (25, 26), Producing thermographic data (30, 330) on the basis of the thermal radiation (see
(34) Through these particularly advantageous configurations, an automated quality check can be provided. The automated check also enables full monitoring of the adhesions. Automated identification of any defects at an early stage just downstream of the adhesion station 22 means that the production process or the adhesion process can be quickly adjusted, meaning that the rejection of defective products can be massively reduced compared to quality control at a later point in the production process, for example when goods reach the output stage.
(35) In configurations which can be combined with the preceding configuration, the detection may comprise detecting electromagnetic radiation in the infrared range. Alternatively or in addition, the thermal radiation of the product web 28 can be detected in a detection region 31 which extends linearly 31b in the y direction of the product web 28. Alternatively or in addition, the thermal radiation of the product web 28 can be detected in a detection region 31 which extends two-dimensionally 31a in the x and y directions of the product web 28. Alternatively or in addition, the thermographic data 30 may be produced in an evaluation region which is preferably a two-dimensional data region in the x direction 94 and y direction 92. Alternatively or in addition, the adhesive quality can be judged on the basis of a geometric evaluation of the thermographic data 30.
(36) Through such advantageous configurations, it is possible to check not only whether the application of adhesive agent was sufficient or excessive, but also, irrespective of the application of the adhesive agent, whether successful adhesion has been achieved. This means that it can be checked whether the paper webs (24, 25, 26) which are to be adhered have also remained in contact after the adhesive agent has been applied and after they have been brought into contact. This is possible because the paper webs (24, 25, 26) which are to be adhered or else their surfaces have a specific temperature distribution (40a, 42a, 340a, 342a) and accordingly also specific thermographic properties on their surfaces, on the basis of which it is possible to determine the adhesion status.
(37) This means that defects 35 in the adhesion can be detected through geometric inhomogeneities 334 in the thermographic data (30, 330). Defects 35 can also be identified on the basis of geometric inhomogeneities 334 which deviate from a prescribed pattern (32, 332) in the thermographic data (30, 330). These geometric inhomogeneities 334 include, in particular, circular geometric inhomogeneities, rectangular geometric inhomogeneities and/or geometric inhomogeneities essentially running over the entire width of the web 92a in the y direction 92. In other words, this means that thermographic data (30, 330, 430, 530) on the basis of which the evaluation and judgment are carried out can be produced on the basis of detected thermal radiation.
(38) As already mentioned in connection with
(39) Alternatively or in addition, the evaluation may comprise the formation of an integral 48 over a linear subregion of the thermographic data (30, 330, 430, 530) of one or more isothermal regions (32a, 332a) and/or subregions in the x direction 94. The adhesive quality can be judged here on the basis of a comparison of the integral 48 of the one or more isothermal regions (32a, 332a) and/or subregions of an adhesion with reference values of the respective integral 48. In relation hereto,
(40) The detection of the thermal radiation can also be carried out with an infrared camera 12 (see
(41) The computer program can also be configured to be implemented in-line during the process for producing paper adhesions, preferably corrugated cardboard adhesions.
(42) The thermal radiation from one surface side of the first paper web 24 can also be detected, the normal vector thereof being aimed in the opposite direction of the at least second paper web (25, 26). Alternatively or in addition, the thermal radiation from one surface side of the at least second paper web (25, 26) can be detected, the normal vector thereof being aimed in the opposite direction of the first paper web 24.
(43) In configurations of the method according to the invention, the paper adhesion may, in particular, be a corrugated cardboard adhesion.
(44) In configurations of the method according to the invention, the product web may, in particular, be a corrugated cardboard web 28.
(45) In configurations of the method according to the invention, the method can be carried out with a measurement system 1 according to any of the preceding embodiments.