Mechanical isolation device, systems and methods for controlling fluid flow inside a tubular in a wellbore
11091970 · 2021-08-17
Assignee
Inventors
Cpc classification
E21B34/063
FIXED CONSTRUCTIONS
E21B23/03
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
E21B34/105
FIXED CONSTRUCTIONS
E21B21/08
FIXED CONSTRUCTIONS
E21B33/16
FIXED CONSTRUCTIONS
International classification
E21B34/14
FIXED CONSTRUCTIONS
E21B33/13
FIXED CONSTRUCTIONS
E21B23/03
FIXED CONSTRUCTIONS
E21B34/10
FIXED CONSTRUCTIONS
Abstract
Systems and methods include a mechanical isolation device that comprises a sleeve, which includes a port for fluid flow between an internal bore of the sleeve and an inside of a tubular. A receiver positioned in the internal bore includes a first orifice at a first axial location on the receiver, and a second orifice at a second axial location on the receiver. The second orifice is either aligned or un-aligned with the port of the sleeve. The receiver is slidable within the sleeve to: (i) move the first orifice into alignment with the port and either move the second orifice out of alignment with the port or keep the second orifice out of alignment with the port; and (ii) move the first orifice out of alignment with the port so that a portion of the receiver covers the port to block fluid flow between the internal bore of the sleeve and the port.
Claims
1. A system for controlling fluid flow inside a tubular in a wellbore, comprising: a sleeve for positioning in the tubular, wherein the sleeve comprises an internal bore that is open at one axial end thereof and closed with a wall at an opposite axial end, and the sleeve comprises a port for fluid flow between the internal bore of the sleeve and an inside of the tubular; a receiver positioned in the internal bore of the sleeve, wherein the tubular, sleeve and receiver form a unit for insertion into the wellbore, wherein the receiver comprises a first orifice and a second orifice spaced axially from the first orifice, each of the first orifice and the second orifice for fluid flow between the internal bore of the sleeve and the port of the sleeve, and wherein the first orifice is unaligned with the port of the sleeve and the second orifice is either aligned or unaligned with the port of the sleeve; and a tool that is axially lowered into the wellbore and the tubular, wherein the tool: (i) moves the receiver in a first direction to move the first orifice into alignment with the port of the sleeve and moves the second orifice out of alignment with the port of the sleeve or keeps the second orifice out of alignment with the port of the sleeve, and (ii) moves the receiver in a second direction to move the first orifice out of alignment with the port of the sleeve so that a portion of the receiver covers the port of the sleeve.
2. The system according to claim 1, wherein the alignment of the first orifice with the port of the sleeve opens a fluid flow path between the internal bore of the sleeve, the first orifice, the port of the sleeve, and the inside of the tubular, wherein the portion of the receiver covering the port blocks fluid flow between the internal bore of the sleeve and the port of the sleeve.
3. The system according to claim 1, wherein the first orifice comprises a set of two or more orifices located around a circumference of the receiver at a first axial location on the receiver, wherein the sleeve comprises two or more ports, and wherein each of the two or more orifices moves into alignment with one of the two or more ports via movement of the receiver in the first direction.
4. The system according to claim 1, wherein the tool comprises a distal end, and the receiver comprises an attaching portion that releasably engages the distal end of the tool when the tool is moved in the first direction onto to the receiver, and wherein the tool moves the receiver in the second direction via the attaching portion.
5. The system according to claim 4, wherein an inner diameter of the sleeve varies along a length of the sleeve in an area adjacent the attaching portion, so that movement of the attaching portion along the area increases or decreases an outer diameter of the attaching portion.
6. The system according to claim 5, wherein a decrease in the outer diameter of the attaching portion engages the attaching portion to the distal end of the tool, and wherein an increase in the outer diameter of the attaching portion disengages the attaching portion from the distal end of the tool.
7. The system according to claim 4, wherein the attaching portion comprises at least one locking finger that engages with a recess on an inner surface of the sleeve to position the receiver at a predetermined location inside of the sleeve.
8. The system according to claim 1, wherein the sleeve comprises a first no-go shoulder that engages with a portion of the receiver to prevent further movement of the receiver in the second direction when the first orifice is out of alignment with the port of the sleeve.
9. The system according to claim 8, wherein the sleeve comprises a second no-go shoulder that engages with a portion of the tool to prevent further movement of the tool in the first direction after the first orifice is moved into alignment with the port of the sleeve.
10. The system according to claim 1, wherein a longitudinal length of the receiver extends from one end of the receiver to an opposite end of the receiver, wherein the first orifice is at a first axial location on the longitudinal length, and wherein the second orifice is provided at a second axial location on the longitudinal length.
11. The system according to claim 10, wherein the second orifice is aligned with the port of the sleeve before the tool moves the receiver in the first direction to move the first orifice into alignment with the port of the sleeve, and wherein the alignment of the second orifice with the port forms a fluid flow path between the internal bore of the sleeve, the second orifice, the port of the sleeve, and the inside of the tubular.
12. A mechanical isolation device for controlling fluid flow inside a tubular in a wellbore, comprising: a sleeve comprising an internal bore that is open at one axial end thereof and closed with a wall at an opposite axial end, and the sleeve comprises a port for fluid flow between the internal bore of the sleeve and an inside of the tubular; and a receiver positioned in the internal bore of the sleeve, wherein the receiver comprises an attaching portion at one end of the receiver, wherein a first orifice is at a first axial location on a longitudinal length of the receiver, wherein a second orifice is at a second axial location on the longitudinal length, and wherein the second orifice is either aligned or un-aligned with the port of the sleeve, and the receiver is slidable within the sleeve to: (i) move the first orifice into alignment with the port of the sleeve and either move the second orifice out of alignment with the port of the sleeve or keep the second orifice out of alignment with the port of the sleeve, for fluid flow between the internal bore of the sleeve, the first orifice, and the port of the sleeve; and (ii) move the first orifice out of alignment with the port of the sleeve so that a portion of the receiver covers the port of the sleeve to block fluid flow between the internal bore of the sleeve and the port of the sleeve.
13. The mechanical isolation device according to claim 12, wherein the sleeve comprises a first no-go shoulder that engages with a portion of the receiver to prevent movement of the receiver beyond the no-go shoulder.
14. The mechanical isolation device according to claim 12, wherein an inner diameter of the sleeve varies along a length of the sleeve in an area adjacent the attaching portion, such that movement of the attaching portion along the area increases or decreases an outer diameter of the attaching portion.
15. The mechanical isolation device according to claim 14, wherein the attaching portion is configured to engage and disengage a distal end of a tool, wherein a decrease in the outer diameter of the attaching portion engages the attaching portion to the distal end of the tool, and wherein an increase in the outer diameter of the attaching portion disengages the attaching portion from the distal end of the tool.
16. The mechanical isolation device according to claim 12, wherein the attaching portion comprises at least one locking finger that engages with a recess on an inner surface of the sleeve when the receiver is in a position such that the portion of the receiver covers the port of the sleeve.
17. The mechanical isolation device according to claim 12, wherein the first orifice comprises a set of two or more first orifices located around a circumference of the receiver at the first axial location, wherein the second orifice comprises a set of two or more second orifices located around a circumference of the receiver at the second axial location, wherein the sleeve comprises two or more ports around a circumference of the sleeve at an axial location on the sleeve, wherein each of the two or more ports is alignable with one of the two or more first orifices, and wherein each of the two or more ports is alignable with one of the two or more second orifices.
18. A method of controlling fluid flow inside a tubular in a wellbore, comprising: positioning a receiver within an internal bore of a sleeve, wherein a first orifice of the receiver is either aligned or un-aligned with a port of the sleeve; inserting the sleeve inside of the tubular; installing the tubular, comprising the sleeve and the receiver, with the non of the sleeve adjacent the tubular, in the wellbore; inserting a tool axially into the tubular and onto the receiver to move the receiver with a force, wherein the force moves the receiver relative to the sleeve to align a second orifice of the receiver with the port of the sleeve, the second orifice being spaced axially from the first orifice, and the force either un-aligns or keeps un-aligned the first orifice of the receiver from the port of the sleeve; and pumping cement into the internal bore of the sleeve and through the second orifice, the port of the sleeve, and the inside of the tubular.
19. The method according to claim 18, further comprising: moving the tool in a direction out of the tubular to move the receiver with another force that un-aligns the second orifice of the receiver from the port of the sleeve.
20. The method according to claim 19, wherein un-aligning the second orifice of the receiver from the port of the sleeve aligns a portion of the receiver with the port of the sleeve to close the port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the detailed description of various embodiments usable within the scope of the present disclosure, presented below, reference is made to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(11) Before describing selected embodiments of the present disclosure in detail, it is to be understood that the present invention is not limited to the particular embodiments described herein. The disclosure and description herein is illustrative and explanatory of one or more presently preferred embodiments and variations thereof, and it will be appreciated by those skilled in the art that various changes in the design, organization, means of operation, structures and location, methodology, and use of mechanical equivalents may be made without departing from the spirit of the invention.
(12) As well, it should be understood that the drawings are intended to illustrate and plainly disclose presently preferred embodiments to one of skill in the art, but are not intended to be manufacturing level drawings or renditions of final products and may include simplified conceptual views to facilitate understanding or explanation. As well, the relative size and arrangement of the components may differ from that shown and still operate within the spirit of the invention.
(13) Moreover, it will be understood that various directions such as “upper”, “lower”, “bottom”, “top”, “left”, “right”, “first”, “second” and so forth are made only with respect to explanation in conjunction with the drawings, and that components may be oriented differently, for instance, during transportation and manufacturing as well as operation. Because many varying and different embodiments may be made within the scope of the concept(s) herein taught, and because many modifications may be made in the embodiments described herein, it is to be understood that the details herein are to be interpreted as illustrative and non-limiting.
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(15) A receiver 18 is positioned in the internal bore 12 of the sleeve 10. Thus, the sleeve 10, when run in with the tubular 20 or casing/liner, includes the receiver 18 positioned therein. That is, the tubular 20 having the sleeve 10 and the receiver 18 form a unit at the surface before the tubular 20 (and accompanying sleeve 10 and receiver 18) are inserted into the wellbore 30. As discussed in detail below, the receiver 18 is slidable within the sleeve 10 so as to move relative to the sleeve 10. The receiver 18 has a longitudinal length “L” that extends from one end of the receiver 18 to an opposite end of the receiver 18. A first orifice 22 is located at a first location L1 on an outer surface 24 of the receiver 18 on the longitudinal length “L”. The receiver 18 may have only one first orifice 22, or may have a series of first orifices 22 around a circumference of the receiver 18 at the first location L1 on the longitudinal length “L”, as shown in
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(17) In another embodiment, instead of the “auto-fill” position, the receiver 18 may positioned within the sleeve 10 with the second orifice (or second orifices) 52 out of alignment with the port (or ports) 14 of the sleeve 10. In that embodiment, the sleeve 10 and accompanying receiver 18 are run in with the tubular 20 or casing/liner with both the first orifice (or first orifices) 22 and the second orifice (or second orifices) 52 out of alignment with the port (or ports) 14. In such an embodiment, the position of the receiver 18 relative to the sleeve 10 would different than what is illustrated in
(18) In the “auto-fill” position, at least one locking finger 46 of the receiver 18 engages with a recess 48 on an inner surface 50 of the sleeve 10, to hold the receiver 18 in place. A first no-go shoulder 38 is provided on a portion of the receiver 18. The first no-go shoulder 38 is designed to engage with the distal end 32 of the stabbing tool 28 to provide a contact surface for the stabbing tool 28 to push against the receiver 18, and to prevent movement of the stabbing tool 28 beyond the first no-go shoulder 38 of the receiver 18. In addition, the sleeve 10 may include a second no-go shoulder 44 that is configured to engage with a portion of the stabbing tool 28 to prevent further movement of the stabbing tool 28 beyond the second no-go shoulder 44, as shown in
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(20) Once the casing string, including the tubular 20 having the mechanical isolation device (i.e., the receiver 18 positioned inside the sleeve 10), is positioned in the wellbore 30, the stabbing tool 28 can be attached to an inner-string (not shown) that is run into the casing string during liner installation. The stabbing tool 28 is configured to be lowered into the tubular 20 on the inner-string via pipe reciprocation to selectively actuate a material flow (e.g., a cement pumping operation) and a fluid/material barrier within the tubular 20. In particular, the stabbing tool 28 is configured to be inserted into the tubular 20 to be introduced into the sleeve 10. As shown in the system illustrated in
(21) The force of the distal end 32 on the receiver 18 pushes the receiver 18 in the first direction “a” so that the second orifice (or second orifices) 52 comes out of aligned with the port (or ports) 14 of the sleeve 10. The un-alignment of the second orifice (or second orifices) 52 with the port (or ports) 14 closes the fluid flow path between the internal bore 12 of the sleeve 10, the second orifice (or second orifices) 52 of the receiver 18, the port (or ports) 14 of the sleeve 10, and the inside of the tubular 20. This movement of the receiver 18 takes the mechanical isolation device out of the “auto-fill” position shown in
(22) In the “pumping” position (i.e., the first position P1 of the receiver 18), the receiver 18 may abut against the bottom wall 36 of the sleeve 10 to prevent further movement of the stabbing tool 28 in the first direction “a”. In addition, a portion of the stabbing tool 28, for example, the box connection 56, may engage with the no-go shoulder 44 of the sleeve 10 in the first position P1 to prevent further movement of the stabbing tool 28 in the first direction “a”.
(23) Once the pumping procedure is completed, the mechanical isolation device may be moved from the “pumping” position to the “closed” position, which is illustrated in
(24) Further movement of the stabbing tool 28 in the second direction “b” disengages the attaching portion 26 from the distal end 32 of the stabbing tool, as the attaching portion 26 slides in the second direction “b” against the inner surface 50 of the sleeve 10 progressively from the smaller inner diameter 40 of the sleeve 10 to the larger inner diameter 40. As discussed above, movement of the attaching portion 26 against the smaller inner diameter 40 of the sleeve 10 to the larger inner diameter 40 increases an outer diameter 42 of the attaching portion 26 so that the attaching portion 26 disengages the distal end 32 of the stabbing tool 28. In one embodiment for example, the protrusions on the inner part of the attaching portion 26 may be withdrawn from corresponding recesses on an outer surface of the distal end 32 of the stabbing tool 28 to release the attaching portion 26 from the distal end 32, as shown in
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(26) A method of controlling fluid flow inside a tubular 20 in a wellbore 30 is described below. The method is apparent from the embodiments shown in
(27) The method may further include moving the stabbing tool 28 in a direction out of the tubular 20 to pull the receiver 18, via the attaching portion 26, with an opposite force to the second position P2 at which the first orifice 22 of the receiver 18 is un-aligned with the port (or ports) 14 of the sleeve 10. Un-aligning the first orifice 22 of the receiver 18 from the port 14 of the sleeve 10 aligns the wall 34 of the receiver 18 with the port 14 of the sleeve 10 to close the port 14, thus placing the mechanical isolation device in the “closed” position. In the “closed” position, the wall 34 blocks flow between the internal bore 12 of the sleeve 10 and the port (or ports) 14 of the sleeve 10. In the “closed” position, fluid is prohibited from flowing into the internal bore 12 of the sleeve 10, and cement is prohibited from flowing out through the port (or ports) 14 and into the internal bore of the tubular 20. Once the mechanical isolation device is in the “closed” position, the stabbing tool 28 may be withdrawn from the receiver 18 with approximately 10,000 lbs. of weight greater than the casing string weight.
(28) Because the mechanical isolation device is installed and run in with the casing/liner string, the conventional processes associated with mechanically setting a packer/bridge plug cement retainer with drill pipe or wireline are eliminated. Further, because the stabbing tool 28 is run on the drill pipe as part of an inner-string with the liner installation equipment, an extra pipe trip to access and actuate a valve also is eliminated. Moreover, the mechanical isolation device, systems and methods discussed herein eliminate wiper/cleanout trips needed for proper installation of packer/bridge plug cement retainers, and allow for timely displacement of fluids with completion fluids. As the mechanical isolation device is actuated with a single trip of a stabbing tool 28 on an inner-string tool down the casing/liner, the multiple trips down the casing string to access and actuate a valve, as in conventional cementing jobs, can be avoided. The mechanical isolation device thus provides significant time (and cost) savings during cementing operations. Further, because the receiver 18 is installed in the sleeve 10 and inserted in the tubular 20 at the surface, there is no need for a drillable packer/bridge plug cement retainers which take multiple rig operations to properly install.
(29) Additionally, after the cement pumping operation, cement below the mechanical isolation device is isolated from pressure and fluid above the valve. Downhole pressure control is thus provided both above and below the mechanical isolation device, allowing for positive and negative testing of the annulus and the liner/casing during installation without having to install a separate breech plug or cement retainer in another trip down the casing string.
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(31) Float valve receiver 112 can comprise an outer diameter 111 and an inner diameter 113. The outer diameter 111 can comprise two grooves 115 and 117, which may be sized to accept therein a seal 114 and a locking ring 116, respectively. The seal 114 and the locking ring 116 can compress upon the insertion of the float valve receiver 112, into the coupling 110, ensuring a fluid-tight fit. The inner diameter 113 of the float valve receiver 112 can comprise a number of tapers 118 intended to match the outer contours of a float valve 120.
(32) The float valve 120 is lowered into the receiver on a stabbing tool 122, and then stabbed into place.
(33) Subsequently, the float valve 120 is mounted on the operating tube of the stabbing tool 122 via, for instance, a shear pin 124, and is lowered down the wellbore to meet the coupling 110. In
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(35) While various embodiments usable within the scope of the present disclosure have been described with emphasis, it should be understood that within the scope of the appended claims, the present invention may be practiced other than as specifically described herein.