SEMICONDUCTOR ARRANGEMENT AND METHOD FOR PRODUCING THE SAME
20210242163 · 2021-08-05
Inventors
Cpc classification
H01L2224/48472
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/13091
ELECTRICITY
H01L2924/13064
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2224/29101
ELECTRICITY
H01L2224/8385
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L23/053
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/29101
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/92247
ELECTRICITY
H01L2224/92247
ELECTRICITY
H01L23/24
ELECTRICITY
H01L2224/45014
ELECTRICITY
H01L23/49811
ELECTRICITY
H01L2224/8385
ELECTRICITY
H01L24/73
ELECTRICITY
H01L23/3735
ELECTRICITY
International classification
Abstract
A semiconductor arrangement includes a controllable semiconductor element having an active region, and bonding wires arranged in parallel to each other in a first horizontal direction. The active region has a first length in the first horizontal direction and a first width in a second horizontal direction perpendicular to the first horizontal direction. Each bonding wire is electrically and mechanically coupled to the controllable semiconductor element by a first number of bond connections arranged above the active region. A first bond connection of each bonding wire is arranged at a first distance from a first edge of the active region. A second bond connection of each bonding wire is arranged at a second distance from a second edge of the active region opposite the first edge. The first and second distances are both less than the first length divided by twice the first number of bond connections.
Claims
1. A semiconductor arrangement, comprising: a controllable semiconductor element comprising an active region; and a plurality of bonding wires arranged in parallel to each other in a first horizontal direction, wherein the active region has a first length in the first horizontal direction and a first width in a second horizontal direction perpendicular to the first horizontal direction, wherein each of the plurality of bonding wires is electrically and mechanically coupled to the controllable semiconductor element by a first number of bond connections, wherein each of the bond connections is arranged above the active region in a vertical direction that is perpendicular to the first horizontal direction and the second horizontal direction, wherein a first bond connection of each of the plurality of bonding wires is arranged at a first distance from a first edge of the active region in the first horizontal direction, wherein the first distance is less than the first length divided by twice the first number of bond connections, wherein the first bond connection of each of the plurality of bonding wires is the bond connection arranged closest to the first edge, wherein a second bond connection of each of the plurality of bonding wires is arranged at a second distance from a second edge of the active region in the first horizontal direction, wherein the second edge is arranged opposite the first edge, wherein the second distance is less than the first length divided by twice the first number of bond connections, wherein the second bond connection of each of the plurality of bonding wires is the bond connection arranged closest to the second edge.
2. The semiconductor arrangement of claim 1, wherein: a first bonding wire of the plurality of bonding wires is arranged closest to a third edge of the active region that is perpendicular to the first and the second edge; a distance between the first bonding wire and the third edge is less than the first width divided by twice the overall number of bonding wires; a second bonding wire of the plurality of bonding wires is arranged closest to a fourth edge of the active region that is opposite the third edge; a distance between the second bonding wire and the fourth edge is less than the first width divided by twice the overall number of bonding wires.
3. The semiconductor arrangement of claim 1, wherein a distance between two neighboring bonding wires is equal for the plurality of bonding wires.
4. The semiconductor arrangement of claim 1, wherein: the plurality of bonding wires is arranged in a first group and a second group; the bonding wires within each of the first and second group are equally spaced from each other; and a distance between the first group of bonding wires and the second group of bonding wires is greater than a distance between the individual bonding wires of each group.
5. The semiconductor arrangement of claim 1, wherein a first end of each of the plurality of bonding wires extends from the respective first bond connection and is mechanically and electronically coupled to a semiconductor substrate.
6. The semiconductor arrangement of claim 5, wherein a second end of each of the plurality of bonding wires extends from the respective second bond connection and is not mechanically or electrically coupled to any other components.
7. The semiconductor arrangement of claim 5, wherein a second end of each of the plurality of bonding wires extends from the respective second bond connection and is mechanically and electrically coupled to the semiconductor substrate, and wherein the second end of each of the plurality of bonding wires is not used to electrically contact the controllable semiconductor element such that an electrical contact is solely provided by the first ends of the plurality of bonding wires.
8. The semiconductor arrangement of claim 7, wherein: the semiconductor substrate comprises a dielectric insulation layer and a first metallization layer attached to the dielectric insulation layer; the first metallization layer is a structured layer comprising at least two different sections, recesses are formed between the at least two different sections; the controllable semiconductor element is mounted on the first metallization layer; the first end of each bonding wire is mechanically and electrically coupled to a first section of the first metallization layer; and the second end of each bonding wire is mechanically and electrically coupled to a second section of the first metallization layer different from the first section.
9. The semiconductor arrangement of claim 7, wherein the first end of each of the plurality of bonding wires is electrically coupled to a different electrical potential than the second end of each of the plurality of bonding wires.
10. The semiconductor arrangement of claim 6, wherein a length of the second end of each of the plurality of bonding wires is at least 1 mm, at least 3 mm, or at least 5 mm
11. The semiconductor arrangement of claim 1, wherein the active region of the controllable semiconductor element is a region carrying a current.
12. The semiconductor arrangement of claim 11, wherein the controllable semiconductor element further comprises an edge region surrounding the active region in a horizontal plane, and wherein the edge region of the controllable semiconductor element is a region that does not carry any currents.
13. A method for producing a semiconductor arrangement, the method comprising: mounting a plurality of bonding wires on a controllable semiconductor element, the controllable semiconductor element comprising an active region, wherein mounting the plurality of bonding wires on the controllable semiconductor element comprises: for each of the plurality of bonding wires, forming a first number of bond connections between the bonding wire and the controllable semiconductor element, thereby electrically and mechanically coupling the bonding wire to the controllable semiconductor element, wherein: the plurality of bonding wires is arranged in parallel to each other in a first horizontal direction; the active region has a first length in the first horizontal direction and a first width in a second horizontal direction perpendicular to the first horizontal direction; each of the bond connections is arranged above the active region in a vertical direction that is perpendicular to the first horizontal direction and the second horizontal direction; a first bond connection of each of the plurality of bonding wires is arranged at a first distance from a first edge of the active region in the first horizontal direction, the first distance is less than the first length divided by twice the first number of bond connections, the first bond connection of each of the plurality of bonding wires is the bond connection arranged closest to the first edge, a second bond connection of each of the plurality of bonding wires is arranged at a second distance from a second edge of the active region in the first horizontal direction, the second edge is arranged opposite the first edge, the second distance is less than the first length divided by twice the first number of bond connections, the second bond connection of each of the plurality of bonding wires is the bond connection arranged closest to the second edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0014] In the following detailed description, reference is made to the accompanying drawings. The drawings show specific examples in which the invention may be practiced. It is to be understood that the features and principles described with respect to the various examples may be combined with each other, unless specifically noted otherwise. In the description as well as in the claims, designations of certain elements as “first element”, “second element”, “third element” etc. are not to be understood as enumerative. Instead, such designations serve solely to address different “elements”. That is, e.g., the existence of a “third element” does not require the existence of a “first element” and a “second element”. Electrical lines and electrical connections may include metal and/or semiconductor material, and may be permanently electrically conductive (i.e., non-switchable). A semiconductor body or controllable semiconductor element as described herein may be made of (doped) semiconductor material and may be a semiconductor chip or be included in a semiconductor chip. A semiconductor body or controllable semiconductor element has electrical connecting pads and includes electrodes.
[0015] Referring to
[0016] Each of the first and second metallization layers 111, 112 may consist of or include one of the following materials: copper; a copper alloy; aluminum; an aluminum alloy; any other metal or alloy that remains solid during the operation of the power semiconductor module arrangement. The semiconductor substrate 10 may be a ceramic substrate, that is, a substrate in which the dielectric insulation layer 11 is a ceramic, e.g., a thin ceramic layer. The ceramic may consist of or include one of the following materials: aluminum oxide; aluminum nitride; zirconium oxide; silicon nitride; boron nitride; or any other dielectric ceramic. For example, the dielectric insulation layer 11 may consist of or include one of the following materials: Al.sub.2O.sub.3, AlN, SiC, BeO or Si.sub.3N.sub.4. For instance, the substrate 10 may, e.g., be a Direct Copper Bonding (DCB) substrate, a Direct Aluminum Bonding (DAB) substrate, or an Active Metal Brazing (AMB) substrate. Further, the substrate 10 may be an Insulated Metal Substrate (IMS). An Insulated Metal Substrate generally comprises a dielectric insulation layer 11 comprising (filled) materials such as epoxy resin or polyimide, for example. The material of the dielectric insulation layer 11 may be filled with ceramic particles, for example. Such particles may comprise, e.g., Si.sub.2O, Al.sub.2O.sub.3, AlN, or BN and may have a diameter of between about 1 μm and about 50 μm. The substrate 10 may also be a conventional printed circuit board (PCB) having a non-ceramic dielectric insulation layer 11. For instance, a non-ceramic dielectric insulation layer 11 may consist of or include a cured resin.
[0017] The semiconductor substrate 10 is arranged in a housing 5. In the arrangement illustrated in
[0018] One or more controllable semiconductor elements (semiconductor bodies) 20 may be arranged on the semiconductor substrate 10. Each of the controllable semiconductor elements 20 arranged on the at least one semiconductor substrate 10 may include an IGBT (Insulated-Gate Bipolar Transistor), a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), a JFET (Junction Field-Effect Transistor), a HEMT (High-Electron-Mobility Transistor), and/or any other suitable semiconductor element. The one or more controllable semiconductor elements 20 may form a semiconductor arrangement on the semiconductor substrate 10. In
[0019] The second metallization layer 112 of the semiconductor substrate 10 in
[0020] The power semiconductor module arrangement illustrated in
[0021] For example, the second ends of the terminal elements 4 may be mechanically and electrically connected to an electronic board 7, e.g., a printed circuit board (PCB) having a dielectric insulation layer. Such an electronic board 7 may form a cover of the housing and may comprise through holes. The terminal elements 4 may be inserted into the through holes of the electronic board 7.
[0022] The housing 5 may be at least partly filled with a sealing resin 8. The sealing resin 8 may include a (filled) epoxy resin, silicone gel or other resin materials, for example. The sealing resin 8 is configured to seal the components of the power semiconductor module such as the semiconductor substrate 10, in particular the metal patterns formed by the first metallization layer 111, the controllable semiconductor elements 20, the first electrical connections 3, and the terminal elements 4, to provide for insulation and protection of the devices. For example, the sealing resin 8 may protect the components from certain environmental conditions and from mechanical damage. The sealing resin 8 may at least partly fill the interior of the housing 5, thereby covering the components and electrical connections that are arranged on the semiconductor substrate 10.
[0023] The power semiconductor module may further include a heat sink 6. The semiconductor substrate 10 may be connected to the heat sink 6 via a connection layer (not illustrated). Such a connection layer may be a solder layer, a layer of an adhesive, or a layer of a sintered metal powder, e.g., a sintered silver powder, for example.
[0024]
[0025] Now referring to
[0026] Even further, usually more than one first electrical connection 3 is used to electrically contact the controllable semiconductor element 20. Such a redundant design with a plurality of bonding wires 3.sub.n is schematically illustrated in the top view of
[0027] The bond connections 32, 34 between the bonding wires 3.sub.n and the controllable semiconductor element 20 in the example of
[0028] The plurality of bonding wires 3.sub.n extend in a first horizontal direction x from the controllable semiconductor element 20 to the further bond connection (not specifically illustrated) formed on the semiconductor substrate 10 and are arranged parallel to each other. A distance d1 between two neighboring bonding wires 3.sub.n may be equal for all of the bonding wires 3.sub.n. As has been mentioned above, the first bond connection 32 and the second bond connection 34 are often formed towards the center of the controllable semiconductor element 20, and in particular towards the center of the active region 200. The active region 200 may have a length X in the first horizontal direction x and a width Y in a second horizontal direction y which is perpendicular to the first horizontal direction x and to the vertical direction z. Concerning the distance d1, the following may apply: d1=Y/n, wherein n is the overall number of bonding wires 3. A distance d32 between a first edge of the active region 200 and the first bond connections 32 may be at least X/4 (d32≥X/4). This improves the electric distribution within the controllable semiconductor element 20. The same applies for a distance d34 between the second bond connections 34 and a second edge of the active region 200, the second edge being opposite to the first edge. Similarly, the outermost bonding wires (3.sub.1 and 3.sub.7 in the example of
[0029] Now referring to
[0030] In the exemplary semiconductor arrangement of
[0031] The distance d32 between the first bond connection 32 (bond connection that is closest to the first edge) and the first edge may be defined as d32<X/(2*m), wherein X is the length of the active region 200 in the first horizontal direction x, and m is the number of bond connections for each bonding wire 3.sub.n. That is, if each bonding wire 3.sub.n is mechanically and electrically coupled to the controllable semiconductor element 20 by means of two bond connections 32, 34, as illustrated in
[0032] If each bonding wire 3.sub.n is mechanically or mechanically coupled to the controllable semiconductor element 20 more than twice, the distance between the outermost bond connections 32, 34 may be even less. For example, if m=3, then d32<X/(2*3)=X/6, and d34<X/(2*3)=X/6. The same applies for any other number of bond connections m, with m≥2. Any additional bond connections that are formed between the first bond connection 32 and the second bond connection 34 are generally less prone to stress and tension. Therefore, arranging such additional bond connections closer to the center of the active region is acceptable. Generally, additional bond connections may be arranged anywhere between the first bond connection 32 and the second bond connection 34.
[0033] In the example illustrated in
[0034] The number n of bonding wires 3.sub.n may remain the same as in the example of
[0035] A first end 321 of each bonding wire may be electrically and mechanically coupled to the semiconductor substrate 10 which the controllable semiconductor element 20 is mounted on. The first end 321 may extend from the first bond connection 32 of each bonding wire 3.sub.n towards the semiconductor substrate 10. In this way, the top side of the controllable semiconductor element 20 (e.g., a first contact terminal or electrode of the controllable semiconductor element 20) may be coupled to a first potential, for example. The second end 341 of each of the bonding wires 3n may end on the controllable semiconductor element 20. That is, the second bond connection 34 may form the second end of the respective bonding wire 3.sub.n (see
[0036] According to another example, as is schematically illustrated in
[0037] The arrangements of the second end 341 as described with respect to
[0038] Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.