Air cooled condenser (ACC) wind mitigation system
11067338 · 2021-07-20
Assignee
Inventors
Cpc classification
F28F27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28B1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0268
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2250/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28B1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure relations to wind mitigation devices which include a deflector that having an inlet and an outlet. An axial fan is disposed above the outlet of the deflector and includes a shroud. The shroud of the axial fan and the outlet of the deflector are aligned along a common vertical axis. The deflector is adapted to receive an airflow at the inlet and direct the airflow through the outlet in a vertical direction toward the axial fan.
Claims
1. A wind mitigation device comprising, a deflector that includes an inlet and an outlet; and, an axial fan disposed above the outlet of the deflector and including a shroud, the shroud of the axial fan and the outlet of the deflector being aligned along a common vertical axis; wherein the deflector is adapted to receive an airflow at the inlet and direct the airflow through the outlet in a vertical direction toward the axial fan, wherein the deflector inlet is aligned along an axis different from the axis of the shroud and the deflector outlet, and wherein the deflector inlet and the deflector outlet have identical diameters.
2. The wind mitigation device of claim 1, wherein the outlet of the deflector is positioned adjacent to a bottom portion of the shroud.
3. The wind mitigation device of claim 1, wherein the deflector is an elbow shape such that the deflector inlet is substantially aligned along a horizontal axis perpendicular to the common vertical axis of the shroud and the deflector outlet.
4. The wind mitigation device of claim 3, wherein the deflector further comprises an inner surface including one or more vanes positioned along the inner surface.
5. The wind mitigation device of claim 4, wherein the deflector has three vanes positioned along the inner surface of the deflector.
6. The wind mitigation device of claim 1, wherein the diameter of the deflector inlet and deflector outlet is from 3 m to 10 m.
7. The wind mitigation device of claim 1, wherein the shroud has a diameter greater than a diameter of the deflector outlet.
8. The wind mitigation device of claim 1, wherein the deflector further comprises a scoop section connected to a vertical pipe section, the inlet of the deflector being located at an open front wall of the scoop section and the outlet of the deflector being located on the vertical pipe section.
9. The wind mitigation device of claim 8, wherein the scoop section comprises a bottom wall and a back wall configured to direct the airflow into the vertical pipe section.
10. The wind mitigation device of claim 9, wherein the bottom wall is substantially aligned with a horizontal axis and the back wall extends at an angle of about 45 degrees to about 75 degrees with respect to the horizontal axis, including about 60 degrees.
11. The wind mitigation device of claim 10, wherein the bottom wall is aligned with an axis extending at an angle of about −5 degrees to about −35 degrees with respect to the horizontal axis, including about −20 degrees.
12. The wind mitigation device of claim 8, wherein the back wall has a length of about 5 m to about 10 m.
13. The wind mitigation device of claim 1, further comprising one or more powered rollers configured to rotate the deflector such that the deflector inlet is aligned with a direction of the airflow.
14. The wind mitigation device of claim 13, wherein the plurality of deflectors are arranged along an outer perimeter of the array.
15. The wind mitigation device of claim 1, further comprising a plurality of deflectors arranged in an array and a plurality of axial fans and shrouds disposed above the plurality of deflectors.
16. An air-cooled condensing system including the wind mitigation device of claim 1.
17. The wind mitigation device of claim 1, wherein the deflector is adapted to increase the airflow available at the axial fan by 16% to 45%.
18. An air-cooled condensing system comprising: a plurality of deflectors each including an inlet and an outlet; a plurality of axial fans disposed above the outlets of the deflectors and each including a shroud, the shrouds of the axial fans and the outlets of the deflectors each being aligned along a common vertical axis, the deflectors each configured to receive an airflow at the inlets and direct the airflow through the outlets in a vertical direction toward the axial fans; a platform supporting the axial fans and shrouds and optionally supporting the plurality of deflectors; a heat exchanger disposed above the platform to receive the airflow from the axial fans, wherein the inlet of each deflector is aligned along an axis different from the axis of the shroud and the deflector outlet, and wherein the inlet and outlet of each deflector have identical diameters.
19. A wind mitigation device comprising, a deflector that includes an inlet and an outlet; and, an axial fan disposed above the outlet of the deflector and including a shroud, the shroud of the axial fan and the outlet of the deflector being aligned along a common vertical axis; wherein the deflector is adapted to receive an airflow at the inlet and direct the airflow through the outlet in a vertical direction toward the axial fan; and wherein the deflector is an elbow shape such that the deflector inlet is substantially aligned along a horizontal axis perpendicular to the common vertical axis of the shroud and the deflector outlet; wherein the deflector inlet and the deflector outlet have identical diameters.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following is a brief description of the drawings, which are presented for the purposes of illustrating the exemplary embodiments disclosed herein and not for the purposes of limiting the same.
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DETAILED DESCRIPTION
(10) A more complete understanding of the components, processes, and apparatuses disclosed herein can be obtained by reference to the accompanying drawings. These figures are merely schematic representations based on convenience and the ease of demonstrating the present disclosure, and are, therefore, not intended to indicate relative size and dimensions of the devices or components thereof and/or to define or limit the scope of the exemplary embodiments.
(11) Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings, and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
(12) The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
(13) As used in the specification and in the claims, the term “comprising” may include the embodiments “consisting of” and “consisting essentially of.”
(14) Numerical values should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
(15) As used herein, approximating language may be applied to modify any quantitative representation that may vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” and “substantially,” may not be limited to the precise value specified, in some cases. The modifier “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the expression “from about 2 to about 4” also discloses the range “from 2 to 4.”
(16) It should be noted that many of the terms used herein are relative terms. For example, the terms “upper” and “lower” are relative to each other in location, i.e. an upper component is located at a higher elevation than a lower component in a given orientation. The terms “inlet” and “outlet” are relative to a fluid flowing through them with respect to a given structure, e.g. a fluid flows through the inlet into the structure and flows through the outlet out of the structure.
(17) The terms “horizontal” and “vertical” are used to indicate direction relative to an absolute reference, i.e. ground level. However, these terms should not be construed to require structures to be absolutely parallel or absolutely perpendicular to each other. For example, a first vertical structure and a second vertical structure are not necessarily parallel to each other. The terms “top” and “bottom” or “base” are used to refer to surfaces where the top is always higher than the bottom/base relative to an absolute reference, i.e. the surface of the earth. The terms “above” and “below” are used to refer to the location of two structures relative to an absolute reference. For example, when the first component is located above a second component, this means the first component will always be higher than the second component relative to the surface of the earth. The terms “upwards” and “downwards” are also relative to an absolute reference; an upwards flow is always against the gravity of the earth.
(18) The present disclosure relates to deflector devices, such as elbows or air scoops that channel wind into axial fans. The deflectors turn the incoming airflow in the vertical direction, thereby providing required coolant air to heat exchanges located above the deflectors and axial fans. The deflector devices disclosed herein eliminate the stagnation zone at the fan inlet at high wind conditions, thereby reducing the static pressure at the fan inlet. As such, the size and the placement of the deflectors relative to the fan shroud is critical in terms of minimizing the wind effect at high wind velocity, but at the same time maintain axial fan performance at zero wind condition.
(19) The deflector devices can be stationary or can be rotated such that their inlets are aligned with the flow of the wind. The devices can be made of any suitable material providing structural stability.
(20) Referring to
(21) The deflector 102 is adapted to receive an airflow W at the inlet 104 and direct the airflow through the body of the deflector and out of the outlet 106 in a vertical direction toward the axial fan 120 and shroud 122. In this regard, the deflector inlet 104 is aligned along an axis different from the vertical axis of the axial fan 120, shroud 122, and deflector outlet 106. As shown in
(22) The present disclosure is not necessarily limited to the configurations described above, and other configurations are contemplated without deviating from the scope of the present disclosure. For example, the deflector inlet 104 may be aligned along any desired axis, as long as the deflector outlet 106 directs the airflow vertically toward the axial fan 120. Additionally, the deflector inlet 104 and outlet 106 may have different diameters. However, the diameter Y of the outlet 106 should generally be less than the diameter X of the shroud 122.
(23) Referring now to
(24) The back wall 212 of the scoop section 208 extends away from the bottom wall 216 at a positive angle Θ with respect to the horizontal axis of the bottom wall. In some embodiments, the angle Θ of the back wall is about 45 degrees to about 75 degrees. In some particular embodiments, the angle Θ of the back wall is about 60 degrees. The back wall can be flat or curved and can have a length of about 5 m to about 10 m. In particular embodiments, the back wall has a length of about 8 m to about 9.5 m.
(25) The scoop section 208 and the vertical pipe section 210 of the deflector 202 may include one or more vanes (not shown) positioned along inner surfaces thereof of to aid in delivering an even airflow. While not illustrated in
(26) The deflector 202 is adapted to receive an airflow W at the inlet 204 of the open front wall 214 and direct the airflow through scoop 208, to the vertical pipe portion 210, and out of the outlet 206 in a vertical direction toward the axial fan. In this regard, similar to deflector 102, the deflector inlet 204 is aligned along an axis different from the vertical axis of the deflector outlet 206. In some embodiments, the vertical pipe portion 210 is a constant cylinder having a diameter of about 3 m to about 10 m, including from about 7 m to about 9 m. Moreover, similar to deflector 102 illustrated in
(27) The wind mitigation device 200 of
(28) The elbow shaped deflector 102 of
(29) Turning now to
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(31) The arrays shown in
(32) Referring specifically to
(33) Referring now to
(34) The array arrangements shown in
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(36) The ACC system 400 in
(37) The axial fans 420 in the ACC system 400 blow the deflected air W upward and past a heat exchanger structure 412. The heat exchanger structure 412 is illustrated as having an inverted V-frame configuration, however other configurations may also be used, such as V-frame configurations or a-frame configurations. The heat exchanger 412 comprises a series of angled condenser tube coil structures 418 which receive steam generated from a turbine (not shown). The condenser tube coil structures 418 are elongated coils that together form a planar-sheet like structure through which air can pass and receive steam from an upper steam duct/header 414. The steam received in the condenser tube coil structures 418 is cooled by heat exchange with the air blown upward from axial fan 420, thereby causing the steam to condense and be collected in a lower condensate duct/header 410. By condensing the steam via heat exchange, the turbine exit pressure is lowered, thereby preventing a reduction in power generation.
(38) The plurality of deflectors 402 aid in this heat exchange process by directing incoming wind airflow in the vertical direction, thereby providing required coolant air to the plurality of axial fans 420, which blow the air past the heat exchangers 412 above. At high wind conditions, the deflector devices 402 eliminate the stagnation zone at the fan inlet near the bottom portion of shroud 422, thereby reducing the static pressure at the fan inlet and increasing the available airflow to the fan.
EXAMPLE
(39) A series of simulations were run to determine the percentage increase in airflow available to an axial fan having the exemplary deflectors described herein. The simulations including a deflector were compared to a first baseline simulation (Simulation No. 1 in Table 1 Below) with no airflow (i.e., no wind) and no modifications to the axial fan intake. Next, a simulation was run with wind at an airflow velocity of 6.5 m/s and no modifications to the axial fan intake (Simulation No. 2 in Table 1 below). Then, in Simulation Nos. 3-12 in Table 1 below, a deflector was placed adjacent to the axial fan intake and the percentage increase in airflow was measured.
(40) TABLE-US-00001 TABLE 1 Fan Air Flow Change (%) Simulation No. Air Mitigation Configuration % Change 1 No Modifications w/no wind (Ref Case) — 2 No modifications (open) −32% 3 Scoop (D = 7 m, L = 8 m, θ = 0°) −17% 4 Scoop (D = 7 m, L = 8 m, θ = 30°, bot) −15% 5 Scoop (D = 9 m, L = 8 m, θ = 30°, bot) −11% 6 Scoop (D = 9 m, L = 9.5 m, θ = 30°, flat bot) −9% 7 Scoop (D = 9 m, L = 9.5 m, θ = 30°, bot −20°) −7% 8 Elbow (D = 5 m, no flare) −16% 9 Elbow (D = 7 m) −3% 10 Elbow (D = 7 m) w/3 vanes 0% 11 Elbow (D = 9 m) 2% 12 Elbow (D = 9 m) w/3 vanes 13%
(41) For Simulation Nos. 3-7, a scoop deflector similar to deflector 202 described above was placed adjacent to the axial fan intake. The scoop deflector in simulation No. 3 had an outlet diameter of 7 m and a straight (i.e., not angled) back wall having a length of 8 m. The scoop deflector in Simulation No. 4 had an outlet diameter of 7 m, an angled back wall (i.e., 30 degrees with respect to a vertical Y-axis or 60 degrees with respect to a horizontal X-axis) having a length of 8 m, and a bottom wall extending perpendicular to the back wall. The scoop deflector in Simulation No. 5 was identical to that of Simulation No. 4, with the exception of having an outlet diameter of 9 m. The scoop deflector in Simulation No. 6 had an outlet diameter of 9 m, an angled back wall (i.e., 30 degrees with respect to a vertical Y-axis or 60 degrees with respect to a horizontal X-axis) having a length of 9.5 m, and a bottom wall extending along a horizontal axis. The scoop deflector in Simulation No. 7 was identical to that of Simulation No. 6, with the exception of having a bottom wall with an axis extending at an angle of −20 degrees with respect to a horizontal X-axis.
(42) For Simulation Nos. 8-12, an elbow deflector similar to deflector 102 described above was placed adjacent to the axial fan intake. The elbow deflector in Simulation No. 8 had an inlet and outlet diameter of 5 m. The elbow deflector in Simulation No. 9 had an inlet and outlet diameter of 7 m. The elbow deflector in Simulation No. 10 had an inlet and outlet diameter of 7 m and also included three vanes disposed in the inner surface of the deflector. The elbow deflector in Simulation No. 11 had an inlet and outlet diameter of 5 9 m. The elbow deflector in Simulation No. 12 had an inlet and outlet diameter of 9 m and also included three vanes disposed in the inner surface of the deflector.
(43) As shown in Table 1 above, the scoop-type deflector which exhibited the greatest percentage change in available air flow to the axial fan inlet was the scoop deflector configuration in Simulation No. 7, which showed an airflow percent increase of 25 percent over the axial fan intake with no modifications. The elbow-type deflector which exhibited the greatest percentage change in available air flow to the axial fan inlet was the elbow deflector configuration in Simulation No. 12, which showed an airflow percent increase of 45 percent over the axial fan intake with no modifications. The results of Simulation No. 7 and Simulation No. 12 are shown in the CFD plots of
(44) The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.