TILED FLOOR ASSEMBLY AND COMPONENTS
20210246667 · 2021-08-12
Inventors
Cpc classification
E04F2015/02055
FIXED CONSTRUCTIONS
E04F2015/02066
FIXED CONSTRUCTIONS
E04F15/0215
FIXED CONSTRUCTIONS
E04F15/02044
FIXED CONSTRUCTIONS
International classification
Abstract
A suspended timber frame deck comprising a timber frame of interconnected timber beams. Tiles are located on top of the beams indirectly at at least two locations by a tile support pad located between the tile and an underlying timber beam. Each pad includes a protrusion located in a hole of the timber beam to register therewith to the timber beam and registered to the tile to help locate the tile to the timber beam and help prevent the tile from sliding over the timber beam.
Claims
1. A tiled floor assembly, the assembly comprising or including: (i) a substructure positioned above a substrate, (ii) multiple tile footing pads supported by the substructure and/or by a plurality of intermediate members arranged at or atop the substructure, each pad to support one or more tile, and each pad indexed by at least one pad indexing feature cooperating with a locating indexing feature of an array of locating indexing features provided by the substructure and/or by the plurality of intermediate members, and (iii) tiles each supported in part at each right angled or obtuse angled corner region by a pad; wherein each tile is adhered to at least one or more of its pads.
2. The tiled floor assembly as claimed in claim 1 wherein each pad is indexed by its pad indexing feature being at least one protuberance cooperating with or into a locating indexing feature, wherein each tile is adhered in an indexed relativity to at least one or more of its pads.
3. The tiled floor assembly as claimed in claim 2 wherein each tile has right angled corners and each pad in the array supports at least one of (a) only one tile at one of its corners and (b) juxtaposed tiles at their mutually proximate corners, whether two or four mutually proximate corners.
4. The tiled floor assembly as claimed in claim 3 wherein said multiple tile footing pads are supported by the substructure on top of upwardly facing surfaces of the substructure and/or atop upper surfaces of the plurality of intermediate members.
5. The tiled floor assembly as claimed in claim 1 wherein the pad has frangible or non-frangible flanges, lips against each of which a tile can abut to attain said indexed relativity.
6. The tiled floor assembly as claimed in claim 1 wherein the substructure is a frame so positioned above the substrate by way of footings, the frame providing said array of locating indexing features, and wherein the multiple tile footing pads are supported by the frame, each pad to support one or more tile, and each pad indexed by said at least one pad indexing feature cooperating with said locating indexing feature.
7. The tiled floor assembly as claimed in claim 6, wherein said multiple tile footing pads are supported by the frame on top of upwardly facing surfaces of the frame and/or atop upper surfaces of the plurality of intermediate members arranged at the frame or atop said upwardly facing surfaces of the frame.
8. The tiled floor assembly as claimed in claim 1, wherein the intermediate members are configured to be affixed to the substructure by way of adhesive and/or by way of at least one fastening member connecting said intermediate member to said substructure.
9. The tiled floor assembly as claimed claim 1, wherein each intermediate member comprises at least one locating indexing feature provided by a hole extending at least partially therethrough.
10. The tiled floor assembly as claimed in claim 8, wherein each intermediate member comprises a fixture perforation configured to cooperate with said fastening member to connect the intermediate member to or atop the substructure.
11. The tiled floor assembly as claimed in claim 1, wherein each intermediate member is frangible along channels extending across upper or lower surfaces of said intermediate member.
12. The tiled floor assembly as claimed in claim 1 wherein the substructure comprises of a plurality of spaced apart height adjustable props.
13. The tiled floor assembly as claimed in claim 12 wherein the props present an upper bearing member onto of which at least one pad is positioned and supported to support a tile at its corner, the bearing member presenting at least one locating indexing feature to register the pad thereat.
14. The tiled floor assembly as claimed in claim 13, wherein the bearing member comprises a flange extending upwardly therefrom to affix a lateral part of the substructure thereto.
15. The tiled floor assembly as claimed in claim 14, wherein said flange is frangible so as to be removable from the prop.
16. A footing pad for a corner region support and indexing of a tile, each pad, when notionally in an orientation in which it will be laid, upwardly defining an indexed placement and supporting position for its or a tile, and downwardly defining at least one indexing protuberance.
17. The footing pad as claimed in claim 16 wherein the upwardly defining indexed placement and supporting position for its or a tile is provided by a base member of the pad on which the tile can be placed and at least one peripheral lip is provided from the base member to locate at a tile corner to two adjacent edges of the tile.
18. The footing pad as claimed in claim 17 wherein at least part of the peripheral lip is severally attached to the base member.
19. A method of tile installation on a substructure, said method comprising or including: placing the substructure and/or affixing a plurality of intermediate members to the substructure, said intermediate members and/or said substructure presenting an array of indexing holes, placing footing pads onto the substructure and/or intermediate members so that each is indexed to a hole of the array of indexing holes and then placing tiles on the pads and affixing them thereto and/or affixing the pads to the tiles and then placing the pads onto the substructure and/or intermediate members so that each is indexed to a hole of the array of indexing holes.
20. A suspended timber frame deck comprising a timber frame of interconnected timber beams extending parallel and perpendicular to each other to define a plurality of interstices each covered by at least one quadrilateral tile supported at at least two of its edges by a said beam of the timber frame, indirectly at at least two locations by a tile support pad located between the tile and an underlying timber beam, the pad including a protrusion located in a hole of the timber beam to register therewith to the timber beam and registered to the tile to help locate the tile to the timber beam and help prevent the tile from sliding over the timber beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0135] The invention will now be described by way of example only and with reference to the drawings in which
[0136]
[0137]
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
[0151]
[0152]
[0153]
[0154]
[0155]
[0156]
[0157]
[0158]
DETAILED DESCRIPTION
[0159] More detail of the invention of which examples as shown in the drawings, will now be described.
[0160]
[0161] The timber frame provides the supporting structure for tiles 8 to be located on top to in part define the tiled floor assembly of the present invention. The tiles are preferably supported on top of the upwardly facing surfaces 9 of the timber frame members and are held in place in a horizontal direction by virtue of the use of locating indexing features 10 preferably in the form of holes provided in the timber frame members at appropriate locations.
[0162] The tiles 8 index with these locating indexing features 10 using at least one and preferably a plurality of tile footing pads 11 of a kind as seen as an example in
[0163] Each pad 11 comprises of a base 12 on top of which a tile is able to be placed. An adhesive may be applied between the upper facing surface 13 of the base and a downwardly facing surface of the tile so that the pad 11 and the tile are able to be adhesively affixed to each other. This adhesive affixing may occur after the pad has been placed on the frame and registered with a locating indexing feature. In the preferred mode of installation 4 pads are placed on the framing for a tile to then be adhered to the 4 pads. The pads themselves are preferably not adhered to the framing. This allows the tiles to be lifted from the framing at a later date (eg to repair them or to gain access to underneath the tiles and/or framing).
[0164] The base includes a protrusion 15. This is able to index with a locating indexing feature 16 of the frame. Such a locating indexing feature may be an opening hole or depression and in the preferred form is a blind hole as seen in
[0165] It should be noted that the term locating indexing feature may be used in reference to
[0166] In the preferred form the blind hole is created by drilling of the timber framing member at where the pad is to be located to the frame. The drilling of the blind hole is preferably achieved by the use of a drilling jig 50 as seen in plan view in
[0167] As can be seen in
[0168] The timber framing at its upwardly facing surface 9 is able to receive the downwardly facing surface of the pad.
[0169] The upwardly facing surface of the pad 13 is able to be adhesively affixed by the use of an adhesive 18 to the tile 8.
[0170] The base 12 of the pad 11 preferably includes at least one, and as shown in
[0171] The lip or lips extend upwardly from the base 12 of the pad sufficiently to present a surface such as surface 24 against which an edge of a tile is able to register/abut. The lip may be continuous along the length of the base 12 or in an alternative form a plurality of lips may be presented along a length of a base as seen in
[0172] It will be appreciated that a provision of pads at at least two corners of a tile will allow for a translational and rotational fixing of a tile relative to a frame in the tile plane direction. I.e., the tile will not slide over the frame although may still be lifted off the frame. Therefore, in use it is preferred that at least two pads are used per tile to locate the tile to the frame and to prevent it from sliding or rotating off the timber framing. Or that at least one pad provides two spaced apart protrusion for engagement in two spaced apart holes of the frame. In some embodiments of the pad, the pad may extend from one tile corner to the other. And a or adjacent each corner a pad protrusion is provided by the one pad.
[0173] The preferred form of the invention utilises a pad at each of the four corners of a tile. The tiles are preferably ceramic tiles and are preferably of a square or rectangular format. Each pad hence has, in the preferred form, two lips 20 and 21 that extend at right angles to each other. This allows for a corner region to be defined by the pad at where a corner of a tile is able to nest. This can be seen in
[0174] In some instances it may be desirable for the lip of a pad to be removed or removable. This may desirable where a tile edge is exposed and not contiguous an adjacent tile or other building structure. The lip 20 of a pad is hence preferably able to be removed from the pad. A or each lip is able to be removed from the pad base to by hand or by a tool such as pliers.
[0175] In one example such removal may be by hand or by way of a tool such as pliers and the provision of a frangible region 30 between the lip 20 and the base 12 of a pad as seen in
[0176] The lip 20 is hence able to be snapped away from the base 12 as seen in
[0177] Once a deck frame, such as a floating frame of the assembly of the present invention, has been assembled or placed such as above a building structure as seen in
[0178] In an alternative embodiment of the invention, the tiled floor assembly may benefit from not requiring holes to be drilled or otherwise formed into the substructure. Instead, it may be preferable if the locating indexing features are provided by an intermediate member affixed to connected to or atop the substructure, thereby eliminating the need to ensure the holes drilled into the substructure be properly positioned for correct tile alignment.
[0179] In such an embodiment, the tile floor assembly may comprise a plurality of intermediate members 200 as shown in
[0180] Each intermediate member 200 may be configured to be affixed to the substructure by way of adhesive and/or by way of at least one fastening member connecting said intermediate member to said substructure. For instance, the intermediate member 200 may be glued to an intersection of the timber frame 2 of
[0181] Alternatively, or additionally, the intermediate members 200 may be affixed to the substructure or frame 2 by means of a fastening member such as a nail, stud, screw or the like. In that regard, the intermediate member 200 may comprise a fixture perforation 204 configured to cooperate with said fastening member to connect the intermediate member 200 to or atop the substructure or frame 2. This fixture perforation 204 may comprise a hole extending fully through the intermediate member 200 as shown in
[0182] The intermediate member 200 provides the benefits of additional sound deadening or acoustic dampening to a substructure as it is preferably formed from rubber or other like materials having such acoustic dampening properties. Further, much like the drilled locating indexing features 10 described hereinbefore, the intermediate members 200 help to prevent planar translation of the pads and tiles connected thereto.
[0183] The intermediate members 200 may be located in their appropriate positions through use of a locating jig 300 as shown in
[0184] Alternatively, as shown in
[0185] Further, in some embodiments, the locating jigs 300 may be permanently affixed to the substructure or frame 2, such that the intermediate members 200 are positioned and constrained within a locating jig 300 (in the case of a ‘U’ shaped locating jig, as shown in area Al of
[0186] The locating jig 300 so configured in any of the above ways may help to align a plurality or all of the intermediate members 200 of a particular assembly, reducing the need to use the before described drilling rig 50 or other means of accurately positioning locating indexing features.
[0187] The intermediate member 200 is shown taking a substantially square planar form in
[0188]
[0189] In this way, the assembler of a tiled floor assembly may customize and configure various intermediate members as suited. For instance, at a notional edge of a floor to be assembled, it may desirable that the square intermediate member 200 having four locating indexing features 202 as shown in
[0190] In some embodiments, the substructure may comprise a plurality of height-adjustable props 100. An example prop 100 is shown in
[0191] In some embodiments, the upper bearing member 105 further includes a flange 111 extending upwardly therefrom, as shown in
[0192] The flange 111, in some embodiments, may connect to a substructure portion 2 such as a beam or the like of a frame, with the beam 2 providing a surface with which to affix or mount an intermediate member 200 and/or locating jig 300 as shown in
[0193] Alternatively, said substructure portion 2 may merely be used to form holes into a surface thereof and thereby provide locating indexing features 10 for indexing of the tile footing pads as previously described, and as shown in
[0194] In some configurations the flange 111 may be used to connect to a supporting member that does not form part of the substructure, such as a rail or beam, with said rail or beam being usable as described above and shown in
[0195] In this manner, the flange 111 provides the props with additional functionality in that they may be employed in conjunction with substructure features in some areas, or used in lieu of substructure features in other areas of said substructure of a tiled floor to be assembled. The flange 111 may be frangible so as to be removable from the bearing member 105 of the prop 100 by hands of a user or via tools.
[0196] It will thus be appreciated that the props 100 may be employed in lieu of, or together with, other substructures such as timber frame 2 and the like. The height adjustable nature of the props provides additional modularity and configurability to the assembly as a whole.
[0197] Generally, the various components described herein, such as the props 100, intermediate members 200, wedge 113, locating jig 300, drilling jig 50 and the like, and their associated features and functions provide a modular and customizable tool set for assembly of a tiled floor. The various features can be interchanged and customized to suit different builds and provides on-site flexibility in construction of tiled floors as described herein.
[0198] This is illustrated in
[0199] In the same build, the user may also employ a prop 100 at portions of the substrate 5 that require height adjustment for correct levelling, with a wedge 113 used to provide angle adjustment of the prop 100, as shown in area A3. The prop in area A3 is also shown supporting a member 2 through its flange 111 as described above, said member 2 providing a locating indexing feature 10 formed into an upper surface thereof. It will be appreciated that said member may instead support a locating jig 300 and/or intermediate member as shown in
[0200] It will thus be appreciated that some or all of the components described in this specification may be provided together as a kit of parts for assembling a plurality of tiles to form a tiled floor on or atop a substructure positioned above, and/or or supported by a substrate. This kit of parts may be used by a tradesman or other suitable skilled person for assembly of a tiled floor as required to suit a particular application. Such a kit of parts may include, for example, a plurality of tile footing pads configured to support one or more tile of a plurality of tiles, each pad comprising a pad indexing feature; with the plurality of tile footing pads being arrangeable by a user to locate and connect the plurality of tile footing pads to the substructure through engagement of the pad indexing features of each pad with a locating indexing hole of an array of locating indexing holes provided by or forming part of the substructure, with the plurality of tiles being supported by the plurality of tile footing pads and affixable thereto to form said tiled floor.
[0201] The kit of parts may also include a plurality of intermediate members and/or a plurality of height-adjustable props as described hereinbefore, in which case the kit of parts are arrangeable by the user or tradesman to locate and connect the plurality of tile footing pads to the plurality of intermediate members, the plurality of height-adjustable props and/or to the substructure itself through engagement of the pad indexing features of each pad with a locating indexing hole of an array of locating indexing holes provided by or forming part of the intermediate members, the height adjustable props and/or the substructure itself, with the plurality of tiles being supported by the plurality of tile footing pads and affixable thereto to form said tiled floor.