Roller conveying unit for conveying a sheet by means of aspiration
11078037 ยท 2021-08-03
Inventors
Cpc classification
B65H27/00
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/332
PERFORMING OPERATIONS; TRANSPORTING
B65H45/24
PERFORMING OPERATIONS; TRANSPORTING
B65H45/28
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/3614
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H45/24
PERFORMING OPERATIONS; TRANSPORTING
B65H27/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A conveying unit includes a rotatable roller having a first through-hole between the inside and the outside of the roller. A cylindrical member inside the roller has an opening and defines an annular chamber between the member and the roller. An insert borne by the roller inserted in the first through-hole thereof and contacting an external surface of the cylindrical member has a second through-hole in communication with the outside of the roller and extending through the first through-hole and the annular chamber. The first through-hole of the opening is configured such that, when the roller rotates, the insert transits at the opening, temporarily placing the outside of the roller in fluid communication with the annular chamber via the second through-hole, so that a sheet outside the roller and at the first through-hole is pulled against the roller by aspirating means and is conveyed.
Claims
1. A roller conveying unit for conveying a sheet by means of aspiration, comprising: a roller which is activatable in rotation with respect to the axis thereof, which is internally hollow and which comprises a first through-hole which sets the outside of the roller in fluid communication with the inside of the roller; a cylindrical member which is arranged internally of the roller and which is concentric to the roller, an annular chamber being thus defined between the external surface of the cylindrical member and the internal surface of the roller; the cylindrical member further comprising an opening; aspirating means for creating a depression in the annular chamber; an insert; wherein the insert is borne by the roller, is inserted in the first through-hole of the roller, is dimensioned so as to contact the external surface of the cylindrical member and comprises a second through-hole which in turn is in communication with the outside of the roller and extends through the first through-hole and the annular chamber; the positions and the dimensions of the first through-hole of the opening being selected in such a way that, when the roller rotates with respect to the axis thereof, the insert transits at the opening, temporarily placing the outside of the roller in fluid communication with the annular chamber via the second through-hole, so that a sheet located on the outside of the roller and at the first through-hole is aspirated against the external surface of the roller by action of the depression generated by the aspirating means, and is consequently conveyed.
2. The roller conveying unit of claim 1, wherein the opening is an undercut.
3. The roller conveying unit of claim 2, wherein: the cylindrical member is a tubular element and the hollow part of the tubular element defines an internal chamber; the aspirating means are further suitable for creating a depression in the internal chamber; the tubular element comprises a third through-hole which places the annular chamber in fluid communication with the internal chamber.
4. The roller conveying unit of claim 1, wherein: the cylindrical member is a tubular element and the hollow part of the tubular element defines an internal chamber; the aspirating means are further suitable for creating a depression in the internal chamber; the opening is a through-hole which places the annular chamber in fluid communication with the internal chamber.
5. The roller conveying unit of claim 1, wherein the insert is extractable from outside the roller in order to be replaced.
6. The roller conveying unit of claim 1, wherein the opening is shaped as a slit which extends along an arc of circumference of a corresponding transversal section of the cylindrical member.
7. The roller conveying unit of claim 1, wherein the insert comprises: an internal portion which crosses the annular chamber up to contacting the external surface of the cylindrical member and which is partly inserted in the first through-hole; an external portion which is fixed to the roller; elastic means which are interposed between the external portion and the internal portion and which are compressed so as to press the internal portion against the external surface of the cylindrical member and for progressively lengthening as the internal portion gradually wears, thus guaranteeing in any case contact of the internal portion against the external surface of the cylindrical member.
8. The roller conveying unit of claim 7, wherein the insert comprises a telescopic conduit and wherein the telescopic conduit is inserted in the second through-hole and between at least the internal portion and the external portion.
9. The roller conveying unit of claim 7, wherein the elastic means form a further portion of the insert, are made of an elastically deformable material and are interposed between the external portion and the internal portion.
10. The roller conveying unit of claim 7, wherein the elastic means comprise a spring interposed between the external portion and the internal portion; wherein the internal portion comprises a housing for a spring which receives the spring and wherein the external portion comprises a first seat for receiving regulating means for increasing or reducing the compression of the spring.
11. The roller conveying unit of claim 1, wherein the insert comprises a first plurality of through-holes, which first plurality of through-holes comprises the second through-hole; and wherein the through-holes of the first plurality of through-holes are arranged adjacent to one another along an arc of circumference of the roller.
12. The roller conveying unit of claim 1, wherein the roller comprises a second plurality of through-holes, which second plurality of through-holes comprises the first through-hole; and wherein the through-holes of the second plurality of through-holes are arranged adjacent to one another along a parallel direction to the axis of rotation of the roller.
13. A roller conveying unit for conveying a sheet by means of aspiration, comprising: a frame; a roller which is activatable in rotation with respect to the axis thereof, which is internally hollow and which comprises a first through-hole which sets the outside of the roller in fluid communication with the inside of the roller; a cylindrical surface which is arranged internally of the roller and which is concentric to the roller; an annular chamber being thus defined between the cylindrical surface and the internal surface of the roller; aspirating means for creating a depression in the annular chamber; an insert; wherein the insert: is borne by the roller; is inserted in the first through-hole of the roller; is dimensioned so as to contact the cylindrical surface; and comprises a second through-hole which in turn is in communication with the outside of the roller and extends through the first through-hole and the annular chamber; and comprises an internal portion which crosses the annular chamber which is partly inserted in the first through-hole and which is mobile along the first through-hole and across the annular chamber in order to take up a first position, wherein it enters into contact with the cylindrical surface, thus preventing fluid communication between the outside of the roller and the annular chamber via the second through-hole, or a second position, wherein it is detached from the cylindrical surface, placing the outside of the roller in fluid communication with the annular chamber via the second through-hole; and in that the roller conveying unit comprises: a cam which is solidly constrained to the frame; a cam follower which is borne by the roller and which engages with the cam and which commands the movement of the internal portion of the insert; wherein the cam is configured in such a way that, when the roller rotates with respect to the axis thereof, the cam follower runs on the cam and thus moves the internal portion of the insert between the first position and the second position, so that a sheet located on the outside of the roller and at the first through-hole is aspirated against the external surface of the roller by action of the depression generated by the aspirating means, and is consequently conveyed.
14. The roller conveying unit of claim 13, comprising elastic means which are interposed between the cam follower and the internal portion of the insert and which are compressed so as to press the internal portion against the cylindrical surface and for progressively lengthening as the internal portion gradually wears, thus guaranteeing in any case contact of the internal portion against the cylindrical surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Specific embodiments of the invention will be described in the following part of the present description, according to what is set down in the claims and with the aid of the accompanying tables of drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) With reference to the appended tables of drawings, reference numeral (1) denotes a roller conveying unit for conveying a sheet by means of aspiration, object of the present invention.
(11) A roller conveying unit (1) for conveying a sheet (11) by means of aspiration, comprising: a roller (2) which is activatable in rotation with respect to the axis thereof, which is internally hollow and which comprises a first through-hole (3) which sets the outside of the roller (2) in fluid communication with the inside of the roller (2); a cylindrical member (40) which is arranged internally of the roller (2) and which is concentric to the roller (2). An annular chamber (5) being thus defined between the external surface (4a) of the cylindrical member (40) and the internal surface (2b) of the roller (2). The cylindrical member (40) further comprises an opening (7). The roller conveying unit (1) further comprises aspirating means (8) for creating a depression in the annular chamber (5) and an insert (9). Further, the insert (9) is borne by the roller (2), is inserted in the first through-hole (3) of the roller (2), is dimensioned so as to contact the external surface (4a) of the cylindrical member (40) and comprises a second through-hole (10) which in turn is in communication with the outside of the roller (2) and extends through the first through-hole (3) and the annular chamber (5). The positions and the dimensions of the first through-hole (3) and of the opening (7) are selected in such a way that, when the roller (2) rotates with respect to the axis thereof, the insert (9) transits at the opening (7), temporarily placing the outside of the roller (2) in fluid communication with the annular chamber (5) via the second through-hole (10), so that a sheet (11) located on the outside of the roller (2) and at the first through-hole (3) is aspirated against the external surface (2a) of the roller (2) by action of the depression generated by the aspirating means (8), and is consequently conveyed (see
(12) It is specified that by opening (7) is meant a removal of material at the cylindrical member (40).
(13) The cylindrical member (40) can be solidly filled (see
(14) The sheet (11) is permeable to air.
(15) The sheet (11) is preferably a paper sheet (11).
(16) The roller (2) is preferably cylindrical (see
(17) The first through-hole (3) preferably extends in a radial direction internally of the roller (2) (see
(18) Further, the annular chamber (5) can be cylindrical (see
(19) The roller conveying unit (1) preferably comprises a frame and the cylindrical member (40) is solidly constrained to the frame.
(20) The aspirating means (8) can comprise an aspirating system which applies an aspiration force so that the relative pressure value internal of the annular chamber (5) is a lower value than atmospheric pressure.
(21) The insert (9) preferably extends in a radial direction along the first through-hole (3) (see
(22) The second through-hole (10) preferably extends in a radial direction along the insert (9) (see
(23) The insert (9) is preferably extractable from outside the roller (2) in order to be replaced.
(24) The insert (9) is advantageously insertable in the first through-hole (3) and/or extractable from the first through-hole (3) from outside the roller (2).
(25) At the moment when the insert (9) tends to show wear, the substitution thereof with a new insert takes place rapidly and easily, as the worn insert (9) to be replaced is extractable from the first through-hole (3), from externally of the roller (2), and the new insert is insertable in the first through-hole (3) from outside the roller (2).
(26) System halts are advantageously limited.
(27) This aspect is advantageous with respect to the replacement modes of the two inserts of the roller conveying unit of the prior art, for the reasons set out in the following. In the prior art roller conveying units, replacing the two inserts with new inserts includes demounting the roller conveying unit, proceeding as follows: the roller is demounted from the frame of the roller conveying unit; the roller is separated from the cylindrical member to which the two inserts are fixed; thereafter, the two inserts are demounted from the cylindrical member by unscrewing the fastening screws. These operations are laborious and implicate a system halt. Further, considering the rapidity with which the two inserts wear, in a single year several replacements have to be made: therefore, in a year, with the roller conveying units of known type, there will be several incidences of system halt.
(28) In detail, with reference to
(29) The opening (7) is preferably shaped as a slit which extends along an arc of circumference of a corresponding transversal section of the cylindrical member (40) (refer to
(30) In other words, with reference to
(31) The insert (9) preferably comprises: an internal portion (12) which crosses the annular chamber (5) up to contacting the external surface (4a) of the cylindrical member (40) and which is partly inserted in the first through-hole (3); an external portion (13) which is fixed to the roller (2); elastic means (14) which are interposed between the external portion (13) and the internal portion (12) and which are compressed so as to press the internal portion (12) against the external surface (4a) of the cylindrical member (40) and for progressively lengthening as the internal portion (12) gradually wears, thus guaranteeing in any case contact of the internal portion (12) against the external surface (4a) of the cylindrical member (40).
(32) During the conveying of a paper sheet there is a continuous dragging on the internal portion (12) of the insert (9) on the external surface (4a) of the cylindrical member (40). For this reason, the internal portion (12) tends to be subject to wear during the use of the roller conveying unit (1) and there is consequently created a space between the internal portion (12) and the external surface (4a) of the cylindrical member (40). The elastic means (14) advantageously guarantee a greater working life of the insert (9) of the roller conveying unit (1), as the progressive lengthening of the elastic means (14) is such that the internal portion (12) fills the space created between the external surface (4a) of the cylindrical member (40) and the insert (9) following wear on the insert (9).
(33) A further advantage is linked to the fact that the internal portion (12) is partly inserted in the first through-hole (3) so that when the latter wears due to the dragging on the external surface (4a) of the cylindrical member (40), it is pushed by the elastic means (14) along the first through-hole (3) to guarantee contact with the external surface (4a) of the cylindrical member (40). In other words, the first through-hole (3) is a guide for the passing of the insert (9) internally of the first through-hole (3) along the axis thereof (see
(34) The internal portion (12) is preferably made of a self-lubricating material.
(35) The internal portion (12) made of a self-lubricating material advantageously reduces friction between the insert (9) and the internal surface (2b) of the roller (2).
(36) The internal portion (12) can contact the external portion (13) (see
(37) Alternatively, the insert (9) can comprise a volume (19) between the internal portion (12) and the external portion (13) (see
(38) The external portion (13) can be removably fixed to the roller (2) by fastening means to protect the insert (9) with respect to the outside of the roller (2) and to delineate a portion of the external surface (2a) of the roller (2). These fastening means can be, for example, two screws (16).
(39) With reference to
(40) Alternatively, with reference to
(41) The internal portion (12) and the external portion (13) of the insert (9) are extractable from outside the roller (2) in order to be replaced.
(42) In this case, the insert (9) is extractable from the first through-hole (3) by initially unscrewing the second screw (18) in order to demount the external portion (13) and, subsequently, using pliers or hooked tools, by use of which the internal portion (12) is slid along the first through-hole (3) towards the outside of the roller (2).
(43) In detail, a part of the second through-hole (10) is fashioned in the internal portion (12) and a part of the second through-hole (10) is fashioned in the external portion (13) (see
(44) The insert (9) can comprise a telescopic conduit (20) which is inserted in the second through-hole (10) and between at least the internal portion (12) and the external portion (13).
(45) With reference to
(46) With reference to
(47) The telescopic conduit (20) tends to progressively lengthen, at the same time as the action of the elastic means (14), progressively as the internal portion (12) wears, ensuring the fluid communication between the annular chamber (5) and the outside of the roller (2).
(48) The telescopic conduit (20) advantageously prevents the accumulation of air in the volume (19); this accumulation might take place during the conveying of a sheet (11), following the activating of the aspirating means (8). In other words, the telescopic conduit (20) creates a conveying path of the depression generated by the aspirating means (8) towards the outside, thus optimising the conveying operations.
(49) Further, during the progress of the wear on the insert (9) a space is created between the external surface (4a) of the cylindrical member (40) and the insert (9). This space is filled by the action of the elastic means (14): the elastic means (14) intervene to press the internal portion (12) against the external surface (4a) of the cylindrical member (40). On the other hand, by pressing the internal portion (12) against the external surface (4a) of the cylindrical member (40), space might be created superiorly, between the internal portion (12) and the external portion (13).
(50) The telescopic conduit (20) advantageously prevents the accumulation of air in the above-mentioned space.
(51) The elastic means (14) can form a further portion of the insert (9), can be made of an elastically deformable material and can be interposed between the external portion (13) and the internal portion (12) (see
(52) The further portion of the insert (9), made of an elastically deformable material, can be in contact on one side with the internal portion (12) and on the other side with the external portion (13).
(53) A further part of the second through-hole (10) is also fashioned in the further portion of the insert.
(54) In this case, the insert (9) is extractable from the first through-hole (3) using pliers or hooked tools, through which the external portion (13), the elastic means (14) and the internal portion (12) are slid along the first through-hole (3) towards the outside of the roller (2).
(55) The elastically deformable material can be, for example, foam rubber.
(56) The elastic means (14) preferably comprise a spring (21) interposed between the external portion (13) and the internal portion (12). The internal portion (12) can comprise a housing (22) for a spring (21) which receives the spring (21) and the external portion (13) can comprise a first seat (23) for receiving regulating means for increasing or reducing the compression of the spring (21) (see
(57) Alternatively, with reference to
(58) The regulating means can be a regulating screw, for example.
(59) In a case where the elastic means (14) are a spring (21) or a gas spring (24), the insert (9) is extractable from the first through-hole (3) by first demounting the external portion (13) and then demounting the spring (21) or the gas spring (24). The extraction of the latter, since they are solidly constrained to the internal portion (12), also leads to the extraction of the internal portion (12).
(60) With reference to
(61) The insert (9) preferably comprises a first plurality of through-holes (25), which first plurality of through-holes (25) comprises the second through-hole (10); and the through-holes of the first plurality of through-holes (25) are arranged adjacent to one another along an arc of circumference of the roller (2) (see
(62) The presence of the first plurality of through-holes (25) advantageously improves the carrying out of the cutting, folding and interleaving operations during the conveying of a sheet (11).
(63) With reference to the illustrated figures, the first plurality of through-holes (25) comprises the second through-hole (10) and a fourth through-hole (100).
(64) With reference to
(65) The telescopic conduit (20) and the further telescopic conduit (200) advantageously prevent the accumulation of air in the volume (19); this accumulation might take place during the conveying of a sheet (11) and involves the phenomenon of friction between the second through-hole (10) and the fourth through-hole (100). In other words, the two telescopic conduits (20, 200) create a conveying path of the depression generated by the aspirating means (8) towards the outside of the roller (2).
(66) Further, as mentioned in the foregoing, during the progress of the wear on the insert (9) a space is created between the external surface (4a) of the cylindrical member (40) and the insert (9). This space is filled by the action of the elastic means (14): the elastic means (14) intervene to press the internal portion (12) against the external surface (4a) of the cylindrical member (40). On the other hand, by pressing the internal portion (12) against the external surface (4a) of the cylindrical member (40), space might be created superiorly, between the internal portion (12) and the external portion (13).
(67) The two telescopic conduits (20, 200) advantageously prevent the accumulation of air in the above-mentioned space, and therefore prevent the possibility of interference between the second through-hole (10) and the fourth through-hole (100).
(68) The roller (2) preferably comprises a second plurality of through-holes (26), which second plurality of through-holes (26) comprises the first through-hole (3); and wherein the through-holes of the second plurality of through-holes (26) are arranged adjacent to one another along an axis that is parallel to the axis of rotation of the roller (2) (see
(69) In other words, the second plurality of through-holes (26) delineates a row of through-holes.
(70) The through-holes of the second plurality of through-holes (26) are advantageously arranged adjacent to one another along an axis parallel to the axis of rotation of the roller (2) guarantee that, during the conveying of a sheet (11), the sheet (11) itself passes from one roller conveying unit (1) to another, staying aligned to the axis of rotation of the roller (2).
(71) Further, the roller conveying unit can comprise a third plurality of through-holes (261) and a fourth plurality of through-holes (262) and the through-holes of the third plurality of through-holes (261) are arranged adjacent to one another along a second axis that is parallel to the axis of rotation of the roller (2) and the through-holes of the fourth plurality of through-holes (262) are arranged adjacent to one another along a second axis that is parallel to the axis of rotation of the roller (2) (see
(72) With particular reference to
(73) The undercut (30) can be arranged at the external surface (4a) of the cylindrical member (40).
(74) The following is a description of a second embodiment of the roller conveying unit of the present invention.
(75) With reference to
(76) As the third through-hole (41) places the annular chamber (5) in fluid communication with the internal chamber (6), the aspiration force applied by the aspirating means (8) determines a relative pressure value that is lower than atmospheric pressure in the internal chamber (6) and in the annular chamber (5).
(77) If the tubular element (4) is cylindrical, the internal chamber (6) can be cylindrical.
(78) The source of depression of the aspirating means (8) applies an aspiration force so that the relative pressure value internal of the internal chamber (6) is a lower value than atmospheric pressure.
(79) The aspirating means (8) can be in fluid communication with the internal chamber (6).
(80) The same considerations made above for the first embodiment are also valid for the second embodiment and for the further embodiments described herein.
(81) Further, in a third embodiment, see in particular
(82) If the tubular element (4) is cylindrical, the internal chamber (6) can be cylindrical.
(83) As the opening (7) is a through-hole (70) which places the annular chamber (5) in fluid communication with the internal chamber (6), the aspiration force applied by the aspirating system determines a relative pressure value that is lower than the atmospheric pressure also in the annular chamber (5).
(84) As the annular chamber (5) is always in fluid communication with the internal chamber (6), the dust that would tend to accumulate in the annular chamber (5) or the internal chamber (6) is advantageously aspirated externally of the roller conveying unit by action of the aspirating means (8).
(85) The source of depression of the aspirating means (8) applies an aspiration force so that the relative pressure value internal of the internal chamber (6) is a lower value than atmospheric pressure.
(86) If the second through-hole (70) is shaped as a slit which extends along an arc of circumference of a corresponding transversal section of the tubular element (4), by varying the extension of the slit along the tubular element (4), in particular along the circular trajectory, also the time in which the sheet (11), at the second through-hole (10), is advantageously aspirated against the external surface (2a) of the roller (2) will vary.
(87) With reference to
(88)
(89) In detail,
(90) With reference to
(91) The roller conveying unit (1) for conveying a sheet (11) by means of aspiration, of the second invention of the present application, comprises: a frame; a roller (2) which is activatable in rotation with respect to the axis thereof, which is internally hollow and which comprises a first through-hole (3) which sets the outside of the roller (2) in fluid communication with the inside of the roller (2); a cylindrical surface (4c) which is arranged internally of the roller (2) and which is concentric to the roller (2). An annular chamber (5) is thus defined between the cylindrical surface (4c) and the internal surface (2a) of the roller (2). The roller conveying unit (1) further comprises aspirating means (8) for creating a depression in the annular chamber (5) and an insert (9).
(92) Further, the insert (9): is borne by the roller (2); is inserted in the first through-hole (3) of the roller (2); is dimensioned so as to contact the cylindrical surface (4c); and comprises a second through-hole (10) which in turn is in communication with the outside of the roller (2) and extends through the first through-hole (3) and the annular chamber (5); and comprises an internal portion (12) which crosses the annular chamber (5) which is partly inserted in the first through-hole (3) and which is mobile along the first through-hole (3) and across the annular chamber (5) in order to take up a first position (A), wherein it enters into contact with the cylindrical surface (4c), thus preventing fluid communication between the outside of the roller (2) and the annular chamber (5) via the second through-hole (10), or a second position (B), wherein it is detached from the cylindrical surface (4c), placing the outside of the roller (2) in fluid communication with the annular chamber (5) via the second through-hole (10).
(93) The roller conveying unit (1) further comprises: a cam (27) which is solidly constrained to the frame; a cam follower (31) which is borne by the roller (2) and which engages with the cam (27) and which commands the movement of the internal portion (12) of the insert (9); wherein the cam (27) is configured in such a way that, when the roller (2) rotates with respect to the axis thereof, the cam follower (31) runs on the cam (27) and thus moves the internal portion (12) of the insert (9) between the first position (A) and the second position (B), so that a sheet (11) located on the outside of the roller (2) and at the first through-hole (3) is aspirated against the external surface (2a) of the roller (2) by action of the depression generated by the aspirating means (8), and is consequently conveyed.
(94) With reference to
(95) The above-mentioned roller conveying unit (1) preferably comprises elastic means (not illustrated) which are interposed between the cam follower (31) and the internal portion (12) and which are compressed so as to press the internal portion (12) against the cylindrical surface (4c) and for progressively lengthening as the internal portion (12) gradually wears, thus guaranteeing in any case contact of the internal portion (12) against the cylindrical surface (4c).
(96) During the conveying of a paper sheet there is a continuous dragging on the internal portion (12) of the insert (9) of the cylindrical surface (4c). For this reason, the internal portion (12) tends to be subject to wear during the use of the roller conveying unit (1) and there is consequently created a space between the internal portion (12) and the cylindrical surface (4c).
(97) The elastic means (14) advantageously guarantee a longer working life of the insert (9) of the roller conveying unit (1), as the progressive lengthening of the elastic means (14) is such that the internal portion (12) fills the space created between the internal portion (12) and the cylindrical surface (4c), following wear on the internal portion (12).
(98) It is understood that the above has been described by way of non-limiting example and that any technical-functional variants are considered to fall within the protective scope of the present technical solution, as claimed in the following.