Joint structure for vehicle
11077886 · 2021-08-03
Assignee
Inventors
- Ayaka Kagami (Inazawa, JP)
- Toshinobu Takashi (Nisshin, JP)
- Kohei Takahashi (Nisshin, JP)
- Yasuhide Matsuo (Toyota, JP)
Cpc classification
F16B5/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D27/023
PERFORMING OPERATIONS; TRANSPORTING
F16B17/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16B5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a joint structure for a vehicle, the joint structure including: a plate-shaped first member; a plate-shaped second member, of which at least a portion is superposed with the first member in a plate thickness direction of the first member; plural crimped portions provided in a region at which the first member and the second member are superposed, the first member and second member being joined at the crimped portions by mechanical clinching from a side at which the first member is disposed; and a reinforcing portion provided at the first member, the reinforcing portion being inflected toward a substantially normal direction in a vicinity of the crimped portions.
Claims
1. A joint structure for a vehicle, the joint structure composing: a plate-shaped first member; a plate-shaped second member with substantially parallel external and internal edges, of which at least a portion is superposed with the first member in a plate thickness direction of the first member so that the external edge of the second member remains spaced from an external edge of the first member when viewed from the plate thickness direction of the first member; a plurality of crimped portions provided in a flat region at which the first member and the second member are superposed, the first member and second member being joined at the crimped portions by mechanical clinching from a side at which the first member is disposed; and a reinforcing portion provided at the first member, the reinforcing portion being inflected toward a substantially normal direction in a vicinity of the crimped portions, and a protruding portion of the reinforcing portion is spaced from both the external and internal edges of the second member such that the protruding portion of the reinforcing portion does not overlap the second member when viewed from the plate thickness direction of the first member.
2. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion comprises a pair of reinforcing portions sandwiching the crimped portions.
3. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion is provided at one side, relative to the crimped portions, in a width direction of the region at which the first member and the second member are superposed.
4. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion extends along an imaginary line that linearly links the plurality of crimped portions.
5. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion is inflected in the plate thickness direction of the first member toward an opposite side of the first member from a side at which the second member is disposed.
6. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion is inflected in the plate thickness direction of the first member toward a side of the first member at which the second member is disposed.
7. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion is formed in a bead shape.
8. The joint structure for a vehicle according to claim 1, wherein the reinforcing portion is formed in a step shape.
9. The joint structure for a vehicle according to claim 1, wherein the first member and the second member are formed of respectively different metals, the first member being formed of a metal with a greater Young's modulus than the second member.
10. The joint structure for a vehicle according to claim 1, wherein: the external edge of the first member and the external edge of the second member are linear external edges, and the flat region is defined by two of the linear external edges of: (i) the first member and the second member, respectively, or (ii) either one of the first member or the second member, when viewed from the plate thickness direction of the first member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
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DETAILED DESCRIPTION
First Exemplary Embodiment
(17) A joint structure for a vehicle 10 according to a first exemplary embodiment of the present disclosure is described below using
Structures
(18) As shown in
(19) The upper back panel 12 is formed in a substantially rectangular plate shape in a vehicle plan view, by press-molding of a metal plate fabricated of an aluminium alloy. The upper back panel 12 is arranged with the longer direction thereof in the vehicle width direction. A side panel 20 fabricated of steel plate serves as a second member. The upper back panel 12 is joined to the side panel 20 via a pair of left and right joint portions 18, described below, which are provided at end portions 12A at both sides of the upper back panel 12 in the vehicle width direction. The side panel 20 is joined by welding to rear pillar inner panels and the like, which are not shown in the drawings. Hence, the upper back panel 12 divides a passenger compartment 22 side thereof from a luggage compartment 24 side thereof. The upper back panel 12 need not simply be a complete rectangle but may be a complete rectangle with a shape that is curved to follow a rear window glass, which is not shown in the drawings, or the like.
(20) The front portion 14 extends in the vehicle width direction along a front end portion 12B of the upper back panel 12. The front portion 14 is disposed close to the vehicle rear of an upper end portion of a rear seat, which is not shown in the drawings. The front portion 14 is joined to the front end portion 12B of the upper back panel 12 from the vehicle lower side thereof by a joining method that is not depicted in the drawings.
(21) The rear portion 16 is provided at a rear end portion 12C of the upper back panel 12. The rear portion 16 extends in the vehicle width direction along the rear end portion 12C. A lower end portion of the rear window glass that is not shown in the drawings is joined to the rear portion 16 from the vehicle rear side thereof. A cross section of the rear portion 16 orthogonal to the width direction is formed substantially in a hat shape that is open toward the vehicle lower side.
(22) The joint portion 18 is a region in which the upper back panel 12 is superposed with the side panel 20. The joint portion 18 is provided at each of the end portions 12A at both sides in the vehicle width direction of the upper back panel 12 (one of the joint portions 18 is not shown in the drawings). At the joint portion 18, as shown in
(23) As shown in
(24) As shown in
(25) As shown in
(26) —Operation and Effects of the First Exemplary Embodiment—
(27) Now, operation and effects of the present exemplary embodiment are described.
(28) In the present exemplary embodiment, as shown in
(29) Because the reinforcing portion 40 is provided at one side in the width direction of the joint portion 18 relative to the crimped portions 30 (at the vehicle width direction inner side relative to the crimped portions 30), the reinforcing portion 40 may be formed with a relatively simple structure. Accordingly, weight of the upper back panel 12 may be reduced. Therefore, weight may be reduced even though product precision is improved.
(30) As shown in
(31) The reinforcing portion 40 of the upper back panel 12 is inflected in the plate thickness direction of the upper back panel 12 toward the opposite side of the upper back panel 12 from the side thereof at which the side panel 20 is disposed. Therefore, interference between the reinforcing portion 40 and the side panel 20 may be avoided. Accordingly, the reinforcing portion 40 may be provided closer to the crimped portions 30 and warping associated with the mechanical clinching may be even further suppressed. As a result, product precision may be improved even further.
(32) Because the reinforcing portion 40 is formed in a bead shape, the reinforcing portion 40 may be molded easily. Thus, fabrication costs may be suppressed.
(33) The reinforcing portion 40 is provided only at the upper back panel 12. That is, the reinforcing portion 40 is formed at only one of the members that are joined. Thus, when different metal materials are joined together, even if joining by welding or the like is not applied, joining is possible even while product precision is improved in the present exemplary embodiment.
(34) The reinforcing portion 40 according to the present exemplary embodiment described above is provided at the vehicle width direction inner side relative to the crimped portions 30 but this is not limiting. Structures are possible in which the reinforcing portion 40 is provided at the vehicle width direction outer side relative to the crimped portions 30.
(35) The joint portion 18 according to the present exemplary embodiment described above has a structure in which the side panel 20 is superposed in the plate thickness direction of the upper back panel 12 from the vehicle lower side of the upper back panel 12, crimping is applied from the side at which the upper back panel 12 is disposed, and the reinforcing portion 40 is formed at the upper back panel 12, but this is not limiting. As illustrated in
(36) Further, as illustrated in
(37) As illustrated in
Second Exemplary Embodiment
(38) A joint structure for a vehicle 50 according to a second exemplary embodiment of the present disclosure is described below using
(39) A joint portion 52 at which the joint structure for a vehicle 50 according to the second exemplary embodiment is employed is similar in basic structure to the first exemplary embodiment but features a reinforcing portion 54 that is formed in a step shape.
(40) That is, as shown in
(41) The reinforcing portion 54 is formed at the upper back panel 12 to follow the imaginary line L that linearly links the plural crimped portions 30 with one another. The reinforcing portion 54 is formed in the step shape, including a first wall portion 56, a second wall portion 58, and a connecting wall portion 60. The crimped portions 30 are formed in the first wall portion 56. The second wall portion 58 is substantially parallel in the plate thickness direction with the first wall portion 56 and is disposed at the vehicle upper side relative to the first wall portion 56. The connecting wall portion 60 connects a vehicle width direction inner side end portion of the first wall portion 56 with a vehicle width direction outer side end portion of the second wall portion 58. Accordingly, the connecting wall portion 60 is angled to the vehicle upper side toward the vehicle width direction inner side (see
(42) —Operation and Effects of the Second Exemplary Embodiment—
(43) Now, operation and effects of the present exemplary embodiment are described.
(44) The structure described above has a similar structure to the joint structure for a vehicle 10 according to the first exemplary embodiment apart from the reinforcing portion 54 being formed in the step shape. Thus, similar effects to the first exemplary embodiment are provided. In addition, compared to the bead-shaped reinforcing portion 40 shown in
(45) The reinforcing portion 54 is formed in the step shape that protrudes toward the vehicle upper side but this is not limiting; the reinforcing portion 54 may be formed in a step shape that protrudes toward the vehicle lower side.
(46) Moreover, the reinforcing portion 54 is provided at the vehicle width direction inner side relative to the crimped portions 30 but this is not limiting. Structures are possible in which the reinforcing portion 54 is provided at the vehicle width direction outer side relative to the crimped portions 30.
Third Exemplary Embodiment
(47) A joint structure for a vehicle 70 according to a third exemplary embodiment of the present disclosure is described below using
(48) A joint portion 72 at which the joint structure for a vehicle 70 according to the third exemplary embodiment is employed is similar in basic structure to the first exemplary embodiment but features a reinforcing portion 74 that is formed in a flange shape.
(49) That is, as shown in
(50) The reinforcing portion 74 is formed at the end portion at the vehicle width direction outer side of the upper back panel 12 to follow the imaginary line L that linearly links the plural crimped portions 30 with one another. The reinforcing portion 74 is formed in the flange shape, which protrudes toward the vehicle upper side (see
(51) —Operation and Effects of the Third Exemplary Embodiment—
(52) Now, operation and effects of the present exemplary embodiment are described.
(53) The structure described above has a similar structure to the joint structure for a vehicle 10 according to the first exemplary embodiment apart from the reinforcing portion 74 being formed in the flange shape. Thus, similar effects to the first exemplary embodiment are provided. In addition, the upper back panel 12 and the side panel 20 are formed of respectively different metals, the upper back panel 12 (fabricated of steel plate) being formed of a metal with a greater Young's modulus than the side panel 20 (fabricated of an aluminium alloy). That is, the reinforcing portion 74 is provided at the upper back panel 12 that has the larger Young's modulus. Therefore, a deformation withstand load in the normal direction is higher than in a structure in which the reinforcing portion 74 is provided at the side panel 20. Consequently, warping associated with the mechanical clinching may be suppressed even further. Hence, product precision may be improved even further.
Fourth Exemplary Embodiment
(54) A joint structure for a vehicle 80 according to a fourth exemplary embodiment of the present disclosure is described below using
(55) A joint portion 82 at which the joint structure for a vehicle 80 according to the fourth exemplary embodiment is employed is similar in basic structure to the first exemplary embodiment but features a reinforcing portion 84 that is also formed between the plural crimped portions 30.
(56) That is, as shown in
(57) The reinforcing portion 84 is formed at the upper back panel 12 in a step shape. The reinforcing portion 84 includes first reinforcing portions 84A and second reinforcing portions 84B. Each first reinforcing portion 84A is disposed at the end portion 12A in the vehicle width direction of the upper back panel 12, at the vehicle width direction inner side of the corresponding crimped portion 30. The first reinforcing portions 84A extend to follow the imaginary line L that linearly links the crimped portions 30 with one another. The second reinforcing portions 84B extend substantially in the vehicle width direction between the plural crimped portions 30. The first reinforcing portions 84A and second reinforcing portions 84B are each formed to protrude to the vehicle upper side. That is, the reinforcing portion 84 is inflected toward the substantially normal direction of the upper back panel 12. The reinforcing portion 84 is formed at the upper back panel 12 to assure a minimum dimension of a flat surface that is required when implementing the mechanical clinching of the crimped portions 30 (a dimension of the flat portion 46 of the die 32 shown in
(58) The first reinforcing portions 84A and second reinforcing portions 84B are formed integrally. Connecting portions 84C between the first reinforcing portions 84A and the second reinforcing portions 84B are formed in curve shapes. Although the connecting portions 84C between the first reinforcing portions 84A and second reinforcing portions 84B are formed in the curve shapes in the present exemplary embodiment, this is not limiting. As shown in
(59) —Operation and Effects of the Fourth Exemplary Embodiment—
(60) Now, operation and effects of the present exemplary embodiment are described.
(61) As shown in
(62) In the fourth exemplary embodiment described above, the reinforcing portion 84 is formed in a step shape but this is not limiting; the reinforcing portion 84 may be formed in a bead shape.
(63) In the first to fourth exemplary embodiments described above, the joint structure for a vehicle 10, 50, 70 or 80 is applied to the joint portion 18, 52, 72 or 82 between the upper back panel 12 and the side panel 20, but this is not limiting. These joint structures for a vehicle may be applied to joint portions of alternative members and locations.
(64) The reinforcing portion 40, 54, 74 or 84 is provided at one side in the width direction of the joint portion 18, 52, 72 or 82 relative to the crimped portions 30, but this is not limiting. For example, as shown in
(65) The upper back panel 12 and the side panel 20 are formed of respectively different metal materials, but this is not limiting; the members may be formed of the same material. Furthermore, the members are not limited to an aluminium alloy and steel plate but may be formed of alternative metal materials.
(66) The reinforcing portions 40, 54, 74 and 84 extend to follow the imaginary line L but this is not limiting. The reinforcing portions 40, 54, 74 and 84 may be formed in respective vicinities of the individual crimped portions 30. Alternative structures are also possible.
(67) The present disclosure is not limited by the above recitations. In addition to the above recitations, it will be clear that numerous modifications may be embodied within a technical scope not departing from the gist of the disclosure.