Anchor bolt length determination method based on monitoring of roof rock stratum horizontal extrusion force
11067392 · 2021-07-20
Assignee
Inventors
Cpc classification
E21B49/00
FIXED CONSTRUCTIONS
E21F17/00
FIXED CONSTRUCTIONS
International classification
E21D21/00
FIXED CONSTRUCTIONS
Abstract
An anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force includes drilling a borehole in the middle of a roadway roof to determine a surrounding rock fracturing scope by a borehole television. The method includes selecting the number and locations of horizontal extrusion force measuring points according to the surrounding rock fracturing scope. The method includes monitoring and recording a change of the horizontal extrusion force over time in the borehole by a device for monitoring a roof rock stratum horizontal extrusion force. The method includes selecting a location with the largest horizontal extrusion force as a center of a anchoring segment of an anchor bolt to determine a distance between the anchoring center and the roof. The method includes calculating a total length of the anchor bolt.
Claims
1. An anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force, comprising the following steps: at step (1), drilling a borehole in the middle of a roadway roof to determine a surrounding rock fracturing scope by a borehole television; at step (2), selecting the number and locations of horizontal extrusion force measuring points according to the surrounding rock fracturing scope; at step (3), monitoring and recording a change of the horizontal extrusion force of each horizontal extrusion force measuring point over time in the borehole; at step (4), selecting a location with the largest horizontal extrusion force as a center of an anchoring segment of an anchor bolt to determine a distance between the anchoring center and the roof; and at step (5), calculating a total length of the anchor bolt; wherein at step (3), the change of the horizontal extrusion force of each horizontal extrusion force measuring point over time in the borehole is monitored and recorded by a device for monitoring a roof rock stratum horizontal extrusion force comprising a pressure measuring segment, a connecting rod, a hydraulic pump, a pressure gauge, a high-pressure oil pipe, a pressure control valve, a tray, a push rod and a connection casing; the connecting rod is connected with the pressure measuring segment, a front end of the push rod is connected with the connecting rod, a rear end of the push rod passes through the tray, and the connection casing is connected with the tray; the high-pressure oil pipe is connected with the hydraulic pump and protrudes to the pressure measuring segment through inner cavities of the push rod and the connection casing; the pressure measuring segment comprises a main pipe, a hydraulic bladder, a fixing ring, a barrier sheet, an outer pillow housing and a connection sleeve; both ends of the hydraulic bladder are sleeved on the main pipe by the fixing rings, and an oil inlet is disposed on the main pipe to be in communication with the hydraulic bladder; the outer pillow housing is sleeved on the main pipe, the connection sleeve is wrapped around an outer side of the outer pillow housing, and the barrier sheet is disposed between the fixing ring and the outer pillow housing.
2. The anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to claim 1, wherein at step (1), the borehole is 2-5 m in depth and 70-100 mm in diameter; at step (2), the horizontal extrusion force measuring points are disposed at a portion 1 m or more from the roof and mutually spaced less than 0.5 m.
3. The anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to claim 1, wherein each of the high- pressure oil pipes is divided into a plurality of segments and the high-pressure oil pipes are mutually connected by an oil pipe joint, one segment is connected on the hydraulic pump, one segment is disposed in inner cavities of the push rod and the connecting rod, and another segment is disposed in the pressure measuring segment; the oil pipe joint is disposed in the connection casing; the pressure control valve and the pressure gauge are further disposed on the high-pressure oil pipe connected on the hydraulic pump; two or more pressure measuring segments are connected on the connecting rod, and one communicating high-pressure oil pipe is disposed for each pressure measuring segment; a design length margin of the high-pressure oil pipe is placed in the connection casing.
4. The anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to claim 3, wherein monitoring and recording the change of the horizontal extrusion force over time in the borehole by the device for monitoring a roof rock stratum horizontal extrusion force comprises the following steps: at step a, connecting the connecting rod with the pressure measuring segment, connecting the high-pressure oil pipes in the inner cavities of the connecting rod and the pressure measuring segment by the oil pipe joint, fixing the tray, and mounting the connection casing; at step b, pushing the connecting rod and the pressure measuring segment into the borehole by the push rod, and after the tray and the roof are fixed, dismounting the connection casing and the push rod; at step c, connecting the exposed high-pressure oil pipes, and connecting the hydraulic pump, the pressure control valve and the pressure gauge; at step d, turning on a switch on the pressure control valve, performing pressurization by injecting oil using the hydraulic pump, and after the reading of the pressure gauge reaches 5-6 MPa, stopping pressurization and returning hydraulic oil; emptying air in the high-pressure oil pipe by repeating this step 2-5 times; at step e, performing pressurization by injecting oil using the hydraulic pump, and after the reading of the pressure gauge reaches 5-6 MPa, closing the pressure control valve; at step f, performing pressurization for a plurality of pressure measuring segments respectively by injecting hydraulic oil according to steps d and e; at step g, dismounting the hydraulic pump, and monitoring and storing monitoring data of the pressure gauge; and at step h, opening the pressure control valve to discharge the hydraulic oil; connecting the connection casing with the push rod to take out the connecting rod and the pressure measuring segment from the borehole.
5. The anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to claim 1, wherein the high-pressure oil pipe is connected with the oil inlet on the main pipe by an oil pipe joint, internal threads is disposed at inner sides of pipe walls at both ends of the main pipe respectively to be mated with an external thread of the connecting rod, and external threads is disposed at outer sides of pipe walls at both ends of the main pipe respectively to be mated with an internal thread of the barrier sheet; a through-hole is disposed in the tray, and the connecting rod passes through the through-hole of the tray; the connection casing is connected with an external thread at a convex position of the tray; the push rod pushes the connecting rod and the pressure measuring segment by the connection casing.
6. The anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to claim 1, wherein the outer pillow housing is divided into four parts of same shape, and the combination body of the outer pillow housing is a cylindrical housing; the outer pillow housing is sleeved on the main pipe when the hydraulic bladder contracts, and expands in four parts when the hydraulic bladder is liquid-filled to expand; both ends of the connection sleeve are closely attached to the main pipe, and the connection sleeve tightly presses both ends of the outer pillow housing to be in contact with the main pipe.
7. The anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to claim 1, wherein at step (5), calculation of a length of the anchor bolt comprises calculation of an anchoring segment length L.sub.a1 of the anchor bolt, a free segment length L.sub.a2 of the anchor bolt and a total length L.sub.a of the anchor bolt, wherein the free segment length of the anchor bolt is
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
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(14) Numerals of the drawings are described as follows: 1—pressure measuring segment; 11—main pipe; 111—oil inlet; 112—external thread; 113—internal thread; 12—hydraulic bladder; 13—fixing ring; 14—barrier sheet; 15—outer pillow housing; 16—connection sleeve; 2—connecting rod; 3—hydraulic pump; 4—pressure gauge; 5—high-pressure oil pipe; 6—pressure control valve; 7—tray; 8—push rod; and 9—connection casing.
DETAILED DESCRIPTIONS OF EMBODIMENTS
(15) As shown in
Example 1
(16) A flowchart of an anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to the present disclosure is as shown in
(17) At step (1), a borehole is drilled in the middle of a roadway roof to determine a surrounding rock fracturing scope by a borehole television. During construction, a borehole with a borehole depth being 2-5 m and a borehole diameter being 70-100 mm is drilled perpendicular to the roof, where the depth and the diameter of the borehole are determined according to an actual situation of the roof in a coal mine. The borehole is observed by the borehole television to obtain a scope of fracture distribution and loosening damage of the surrounding rock in the borehole, so as to determine a key region scope for monitoring of the horizontal extrusion force.
(18) At step (2), the number and locations of horizontal extrusion force measuring points are selected according to the surrounding rock fracturing scope. Measuring points are mainly set in a severely-fractured region, an arrangement distance of the measuring points may be shortened appropriately in the severely-fractured region according to the fracturing situation of the surrounding rock. The horizontal extrusion force measuring points are generally set at a portion 1 m or more from the roof and mutually spaced less than 0.5 m.
(19) At step (3), a change of the horizontal extrusion force of each horizontal extrusion force measuring point over time in the borehole is monitored and recorded to obtain a curve of the change of the horizontal extrusion force at different depths of the borehole over time.
(20) Specifically, the change of the horizontal extrusion force over time is monitored by the device for monitoring a roof rock stratum horizontal extrusion force, which includes a pressure measuring segment 1, a connecting rod 2, a hydraulic pump 3, a pressure gauge 4, a high-pressure oil pipe 5, a pressure control valve 6, a tray 7, a push rod 8 and a connection casing 9. The connecting rod 2 is connected with the pressure measuring segment 1, a front end of the push rod 8 is connected with the connecting rod 2, a rear end of the push rod 8 passes through the tray 7, and the connection casing 9 is connected with the tray 7. The high-pressure oil pipe 5 is connected with the hydraulic pump 3 and protrudes to the pressure measuring segment through inner cavities of the push rod 8 and the connection rod 2. The pressure measuring segment includes a main pipe, a hydraulic bladder, a fixing ring, a barrier sheet, an outer pillow housing and a connection sleeve. Both ends of the hydraulic bladder are sleeved on the main pipe by the fixing rings, and an oil inlet is disposed on the main pipe to be in communication with the hydraulic bladder. The outer pillow housing is sleeved on the main pipe, the connection sleeve is wrapped around an outer side of the outer pillow housing, and the barrier sheet is disposed between the fixing ring and the outer pillow housing.
(21) Monitoring the change of the horizontal extrusion force over time by the device for monitoring a roof rock stratum horizontal extrusion force includes the following steps.
(22) At step a, the connecting rod 2 with an appropriate length is selected according to the location of the horizontal extrusion force measuring point and the depth of the borehole, the connecting rod 2 is connected with the pressure measuring segment 1, the high-pressure oil pipes 2 in the inner cavities of the connecting rod 2 and the pressure measuring segment 1 are connected by an oil pipe joint, the tray 7 is fixed, and the connection casing 9 is mounted.
(23) At step b, the connecting rod 2 and the pressure measuring segment 1 are pushed into the borehole by the push rod 8. After the tray 7 and the roof are fixed, the pressure measuring segment 1 mounted, and then the connection casing 9 and the push rod 8 are dismounted by loosening the threads.
(24) At step c, the exposed high-pressure oil pipes 5 are easily connected by an oil pipe joint, and the hydraulic pump 3, the pressure control valve 6 and the pressure gauge 4 are connected, where the pressure gauge 4 and the pressure control valve 6 are firstly connected, and the hydraulic pump 3 and the pressure control valve 6 are then connected.
(25) At step d, a switch on the pressure control valve 6 is turned on to perform pressurization by injecting oil using the hydraulic pump 3, and after the reading of the pressure gauge 4 reaches 5-6 MPa, the pressurization is stopped and the hydraulic oil flows back; the air in the high-pressure oil pipe 5 is emptied as possible by repeating this step 2-5 times.
(26) At step e, the pressurization is performed by injecting oil using the hydraulic pump 3, and after the reading of the pressure gauge 4 reaches 5-6 MPa, the pressure control valve 6 is closed and then the hydraulic pump 3 is dismounted.
(27) At step f, hydraulic oil is injected for a plurality of pressure measuring segments 1 respectively by repeating steps d and e, or hydraulic oil is injected for a plurality of pressure measuring segments 1 simultaneously by using a plurality of hydraulic pumps 3.
(28) At step g, after the hydraulic oil is injected into all pressure measuring segments 1, the hydraulic pump 3 is dismounted, and monitoring data of the pressure gauge is monitored and stored. A digital pressure gauge with a data recording function is used to read the monitoring data at a regular interval of time to facilitate monitoring.
(29) At step h, the pressure control valve 6 is opened to discharge the hydraulic oil, and the pressure measuring segment 1 contracts; the connection casing 9 and the push rod 8 are re-connected to take out the connecting rod 2 and the pressure measuring segment 1 from the borehole to facilitate reuse.
(30) At step (4), a location with the largest horizontal extrusion force is selected as a center of an anchoring segment of the anchor bolt to determine a distance between the anchoring center and the roof where the distance is denoted as h.
(31) At step (5), a total length of the anchor bolt is calculated. Calculation of the anchor bolt length includes calculation of an anchoring segment length L.sub.a1 of the anchor bolt, a free segment length L.sub.a2 of the anchor bolt and a total length L.sub.a of the anchor bolt, where the free segment length of the anchor bolt is
(32)
the distance between the anchoring center and the roof is h, and the anchoring segment length L.sub.a1 of the anchor bolt is 0.3-0.5 m; the total length of the anchor bolt is L.sub.a=L.sub.a1+L.sub.a2L.sub.a3, and an exposed segment length of the anchor bolt is L.sub.a3, which is in the range of 0.2-0.3 m.
(33) Specifically, the structure of the device for monitoring a roof rock stratum horizontal extrusion force used at step (3) includes a pressure measuring segment 1, a connecting rod 2, a hydraulic pump 3, a pressure gauge 4, a high-pressure oil pipe 5, a pressure control valve 6, a tray 7, a push rod 8 and a connection casing 9, as shown in
(34) Specifically, the pressure measuring segment includes a main pipe 11, a hydraulic bladder 12, a fixing ring 13, a barrier sheet 14, an outer pillow housing 15 and a connection sleeve 16. As shown in
(35) Each high-pressure oil pipe 5 is divided into a plurality of segments and the high-pressure oil pipes 5 are connected by an oil pipe joint. One segment is connected on the hydraulic pump 3, one segment is disposed in the inner cavities of the push rod 8 and the connecting rod 2, and another segment is disposed in the pressure measuring segment. The pressure control valve 6 and the pressure gauge 4 are further disposed on the high-pressure oil pipe 5 connected on the hydraulic pump 3. The oil pipe joint is disposed in the connection casing 9 to facilitate connection of the high-pressure oil pipes, the pressure control valve and the pressure gauge disposed on the high-pressure oil pipe 5 are used to monitor a hydraulic pressure in the pipe, and an oil inlet valve on the pressure control valve 6 is closed after the hydraulic oil is pumped by the hydraulic pump. Balancing of the pressure in the hydraulic bladder and the pressure in the pipe is realized by using the high-pressure oil pipe 5 and the pressure control valve 6, so that the pressure gauge on the high-pressure oil pipe 5 can measure the horizontal stress of the borehole at the pressure measuring segment accurately. The pressure gauge 4 may be a digital pressure gauge with a recording function for recording pressure monitoring data in real time, and the hydraulic pump 3 may be a high-pressure pump to measure the horizontal stress in a larger scope. The high pressure oil pipe 5 is connected with the oil inlet on the main pipe 11 by an oil pipe joint, internal threads are disposed at inner sides of the pipe walls at both ends of the main pipe 11 respectively to be mated with an external thread of the connecting rod 2, and an external threads are disposed at outer sides of the pipe walls at both ends of the main pipe 11 respectively to be mated with an internal thread of the barrier sheet 14.
(36) As shown in
(37) The outer pillow housing 15 is divided into four or more parts of same shape, and the combination body of the outer pillow housing 15 is a cylindrical housing. As shown in
(38) As shown in
Example 2
(39) To further describe the anchor bolt length determination method based on monitoring of a roof rock stratum horizontal extrusion force according to the present disclosure, descriptions are further made in detail below with a particular mine in this example. The main mining coal 3-1 of the mine has a coal seam with a thickness being 3.6 m. The roof rock stratum sequentially includes sandy mudstone of 2.5-3.6 m, fine sandstone of 4.5-7.3 m and siltstone of 11.2-18.9 m from bottom to top. A haulage drift is excavated along a bottom to form a roadway with a rectangular section, which is 5.2 m width×3.6 m height.
(40) Specifically, the determination of the anchor bolt length includes the following steps.
(41) At step (1), a borehole with a depth L being 3 m and a diameter D being 79 m is drilled perpendicular to a roadway roof in the middle of the roadway roof where the anchor bolt length is to be determined. The borehole is detected by a borehole television to obtain a scope of fracture distribution and loosening damage of a surrounding rock in the borehole: obvious fracture occurs at the borehole depth of 1.2 m to 2.8 m and the fracture is severe at the depth of 1.4 m to 1.9 m.
(42) At step (2), the number and locations of horizontal extrusion force measuring points are selected according to the surrounding rock fracture scope. It is required to mount the pressure measuring segment within the range of 1.2 m to 2.8 m of the borehole depth. Particularly, the measuring points to be monitored have to be spaced as small as possible at the depth of 1.4 m to 1.9 m, the number of pressure measuring segments to be mounted is determined as five, and depths of the measured horizontal extrusion forces are 1.4 m, 1.7 m, 1.9 m, 2.3 m and 2.8 m respectively.
(43) At step (3), a curve of change of the horizontal extrusion force over time is obtained by monitoring the horizontal extrusion force in the borehole using a device for monitoring a roof rock stratum horizontal extrusion force, which includes the following steps.
(44) At step a, the connecting rod with an appropriate length is selected according to the location of the horizontal extrusion force measuring point and the depth of the borehole, five pressure measuring segments 1 are connected by the connecting rod 2, the high-pressure oil pipes 5 in the inner cavities of the connecting rod 2 and the pressure measuring segments 1 are connected by an oil pipe joint, the tray 7 is fixed, and the connection casing 9 is mounted.
(45) At step b, the connecting rod 2 and the pressure measuring segment 1 are pushed into the borehole by the push rod 8, and after the tray 7 and the roof are fixed, the pressure measuring segment 1 is mounted and then the connection casing 9 and the push rod 8 are dismounted by loosening the threads.
(46) At step c, the exposed high-pressure oil pipes 5 are easily connected by the oil pipe joint, and the hydraulic pump 3, and the pressure control valve 6 and the pressure gauge 4 are connected, where the pressure gauge 4 and the pressure control valve 6 are firstly connected, and the hydraulic pump 3 and the pressure control valve 6 are then connected.
(47) At step d, the switch on the pressure control valve 6 is turned on to perform pressurization by injecting oil using the hydraulic pump 3, and after the reading of the pressure gauge 4 reaches 5-6 MPa, the pressurization is stopped and the hydraulic oil flows back; the air in the high-pressure oil pipe 5 is emptied as possible by repeating this step 3 times.
(48) At step e, pressurization is performed by injecting oil using the hydraulic pump 3, and after the reading of the pressure gauge 4 reaches 5-6 MPa, the pressure control valve 6 is closed and the hydraulic pump 3 is dismounted.
(49) At step f, pressurization is performed for five pressure measuring segments 1 respectively by injecting hydraulic oil according to steps d and e, or pressurization is performed for five pressure measuring segments simultaneously by injecting hydraulic oil using a plurality of hydraulic pumps 3.
(50) At step g, after the hydraulic oil is injected into all pressure measuring segments 1, the hydraulic pump 3 is dismounted, monitoring data of the pressure gauge is monitored and stored, where a digital pressure gauge with a data recording function is used to record and store the readings within 72 hours and read the monitoring data every 72 hours.
(51) At step h, the pressure control valve 6 is opened to discharge the hydraulic oil, and the pressure measuring segment 1 contracts; the connection casing 9 and the push rod 8 are re-connected to take out the connecting rod 2 and the pressure measuring segment 1 from the borehole so as to facilitate reuse.
(52) At step (4), a location with the largest horizontal extrusion force is selected as a center of the anchoring segment of the anchor bolt to determine a distance between the anchoring center and the roof.
(53) The data collected at step (3) is prepared and analyzed to obtain the change of the horizontal extrusion force over time as shown in
(54) At step (5), a total length of the anchor bolt is calculated.
(55) The length of the anchoring segment of the anchor bolt is determined according to the number and lengths of cartridges. Two cartridges with each being 0.2 m long are selected. Therefore, L.sub.a1=0.4 m. At this time, the free segment length is
(56)
thus L.sub.a2=1.5 m. The exposed segment length of the anchor bolt is 0.3 m, and the total length of the anchor bolt is L.sub.a=L.sub.a1+L.sub.a2+L.sub.a3=0.4+1.5+0.3=2.2, thus L.sub.a=2.2 m.
(57) Finally, the total length of the anchor bolt is 2.2 m, where the anchoring segment length of the anchor bolt is 0.4 m, the free segment length of the anchor bolt is 1.5 m, and the exposed segment length of the anchor bolt is 0.3 m. The length of the anchor bolt used in a previous roadway is 2.4 m. A drawing test is performed for the anchor bolts in the designed roadway and the previous roadway of the coal mine, which shows that the ultimate breaking forces of the anchor bolts in the designed roadway and the previous roadway are 246 kN and 232 kN respectively and the strength of the anchor bolt in the designed roadway is improved compared with that in the previous roadway. Therefore, compared with the previously-designed method, the anchor bolt length determination method fully utilizing the horizontal extrusion force according to the present disclosure enables the length of the anchor bolt to be more reasonable and produces a better anchoring effect.
(58) Of course, the above descriptions are not intended to limit the present disclosure, and the present disclosure is also not limited to the above examples. Changes, modifications, additions or substitutions made by persons skilled in the art within the spirit of the present disclosure shall also belong to the scope of protection of the present disclosure.