Turbine vane equipped with insert support
11098602 · 2021-08-24
Inventors
Cpc classification
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D5/188
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/189
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a turbine vane having a turbine vane airfoil extending from a platform to an end wall and having an airfoil-shaped cross section having a leading edge, a trailing edge, and a pressure side and a suction side that extend from the leading edge to the trailing edge, wherein a plurality of cavities defined by a plurality of ribs extending from the pressure side to the suction side is formed in the turbine vane airfoil, at least one of the cavities is provided with a plurality of insert supports protruding inward from an inner surface of the turbine vane airfoil, and the insert supports are arranged in a circumferential direction of the cavity and arranged in a plurality of rows arranged in a radial direction.
Claims
1. A turbine vane comprising: a turbine vane airfoil extending from a platform to an end wall and having an airfoil-shaped cross section having a leading edge, a trailing edge, and a pressure side and a suction side each of which extends from the leading edge to the trailing edge, wherein a plurality of cavities defined by a plurality of ribs extending from the pressure side to the suction side is formed in the turbine vane airfoil, at least one of the cavities is provided with a plurality of insert supports formed to protrude from an inner surface of the turbine vane airfoil, and the plurality of insert supports is arranged separately inside the cavity at intervals in a circumferential direction of the cavity and is arranged in a plurality of rows that is arranged at intervals in a radial direction, wherein the plurality of insert supports in the rows arranged in the radial direction of the cavity is arranged such that heights of the plurality of insert supports show a linear change in the radial direction in which the rows of the insert supports are arranged.
2. The turbine vane according to claim 1, wherein a number of the insert supports arranged at intervals in the circumferential direction of the cavity is three or four.
3. The turbine vane according to claim 1, wherein the plurality of insert supports are disposed on the pressure side and the suction side of the inner surface of the turbine vane airfoil and at a border between the pressure side and a rib of the plurality of ribs or a border between the suction side and a rib of the plurality of ribs.
4. The turbine vane according to claim 3, wherein the plurality of insert supports formed on the pressure side and the suction side of the inner surface of the turbine vane airfoil have a rectangular-shaped cross section and the insert support of the plurality of insert supports formed at the border between the pressure side and the rib or the border between the suction side and the rib has a triangular-shaped cross section.
5. The turbine vane according to claim 3, wherein one insert support of the plurality of insert supports is disposed on each of the pressure side and the suction side of the inner surface of the turbine vane airfoil and one insert support of the plurality of insert supports is disposed at the border between the pressure side and the rib or the border between the suction side and the rib, so that a three-point structure is configured.
6. The turbine vane according to claim 3, wherein one insert support of the plurality of insert supports is disposed on each of the pressure side and the suction side of the inner surface of the turbine vane airfoil and one insert support of the plurality of insert supports is disposed at each of the border between the pressure side and the rib and the border between the suction side and the rib, so that a four-point structure is configured.
7. The turbine vane according to claim 1, wherein two insert supports of the plurality of insert supports are disposed respectively on the pressure side and the suction side of the inner surface of the turbine vane airfoil and one insert support of the plurality of insert supports is disposed at the border between the pressure side and the rib or the border between the suction side and the rib, so that a three-point structure in which three supporting points are disposed in two consecutive rows is formed.
8. The turbine vane according to claim 1, wherein two insert supports of the plurality of insert supports are disposed respectively on the pressure side and the suction side of the inner surface of the turbine vane airfoil and two insert supports of the plurality of insert supports are disposed at the border between the pressure side and the rib and the border between the suction side and the rib, so that a four-point structure in which four supporting points are disposed in two consecutive rows is formed.
9. A turbine vane assembly comprising: a turbine vane having a turbine vane airfoil extending from a platform to an end wall and having an airfoil-shaped cross section having a leading edge, a trailing edge, and a pressure side and a suction side that extend from the leading edge to the trailing edge, wherein a plurality of cavities defined by a plurality of ribs extending from the pressure side to the suction side is formed in the turbine vane airfoil, at least one of the cavities is provided with a plurality of insert supports protruding inward from an inner surface of the turbine vane airfoil, the plurality of insert supports are arranged separately inside the cavity in a circumferential direction of the cavity and arranged in a plurality of rows arranged in a radial direction; and a pipe-shape insert inserted in the cavity, supported by the plurality of insert supports, and provided with a plurality of through holes formed in a surface thereof, wherein the plurality of insert supports in the rows arranged in the radial direction of the cavity is arranged such that heights of the plurality of insert supports show a linear change starting from an insert inlet through which the insert is inserted into the cavity of the turbine vane airfoil.
10. The turbine vane assembly according to claim 9, wherein the insert has a cross-sectional shape similar to a cross-sectional shape of the cavity, resulting in a structure in which an annular space formed between the inner surface of the turbine vane airfoil and the cavity has a uniform width.
11. The turbine vane assembly according to claim 9, wherein a number of the insert supports arranged at intervals in the circumferential direction of the cavity is three or four.
12. The turbine vane assembly according to claim 9, wherein the plurality of insert supports are disposed on the pressure side and the suction side of the inner surface of the turbine vane airfoil and at a border between the pressure side and a rib of the plurality of ribs or a border between the suction side and a rib of the plurality of ribs.
13. The turbine vane assembly according to claim 12, wherein the plurality of insert supports formed on the pressure side and the suction side of the inner surface of the turbine vane airfoil have a rectangular-shaped cross section and the insert support of the plurality of insert supports formed at the border between the pressure side and the rib or the border between the suction side and the rib has a triangular-shaped cross section.
14. The turbine vane assembly according to claim 12, wherein one insert support of the plurality of insert supports is disposed on each of the pressure side and the suction side of the inner surface of the turbine vane airfoil and one insert support of the plurality of insert supports is disposed at the border between the pressure side and the rib or the border between the suction side and the rib, so that a three-point structure is configured.
15. The turbine vane assembly according to claim 12, wherein one insert support of the plurality of insert supports is disposed on each of the pressure side and the suction side of the inner surface of the turbine vane airfoil and one insert support of the plurality of insert supports is disposed at each of the border between the pressure side and the rib and the border between the suction side and the rib, so that a four-point structure is configured.
16. The turbine vane assembly according to claim 9, wherein two insert supports of the plurality of insert supports are disposed respectively on the pressure side and the suction side of the inner surf ace of the turbine vane airfoil and one insert support of the plurality of insert supports is disposed at the border between the pressure side and the rib or the border between the suction side and the rib, so that a three-point structure is configured.
17. The turbine vane assembly according to claim 9, wherein two insert supports of the plurality of insert supports are disposed respectively on the pressure side and the suction side of the inner surface of the turbine vane airfoil and two insert supports of the plurality of insert supports are disposed at the border between the pressure side and the rib and the border between the suction side and the rib, so that a four-point structure in which four supporting points are positioned in two consecutive rows is configured.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
(7) The present disclosure may be embodied in many forms and have various embodiments. Thus, specific embodiments will be presented and described in detail below. While specific embodiments of the disclosure will be described herein below, they are only illustrative purposes and should not be construed as limiting to the present disclosure. Thus, the present disclosure should be construed to cover not only the specific embodiments but also cover all modifications, equivalents, and substitutions that fall within the spirt and technical spirit of the present disclosure.
(8) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the disclosure. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well unless the context clearly indicates otherwise. It will be further understood that the terms “comprise”, “include”, or “has” when used in this specification specify the presence of stated features, regions, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components and/or combinations thereof.
(9) Herein below, preferred embodiments of the disclosure will be described in detail with reference to the accompanying drawings. Throughout the drawings, the substantially same elements are denoted by the same reference symbols. In describing embodiments of the present disclosure, well-known functions or constructions will not be described in detail when it is determined that they may obscure the spirit of the present disclosure. Further, some components are not illustrated, are schematically illustrated, or are illustrated in an exaggerated manner in the accompanying drawings.
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(11) In terms of an air flow direction, a compressor section 110 is provided at an upstream side of the housing 102, and a turbine section 120 is provided at a downstream side of the housing 100. A torque tube serving as a torque transfer member for transferring the torque generated in the turbine section to the compressor section is provided between the compressor section 110 and the turbine section 120.
(12) The compressor section 110 is provided with a plurality of (for example, 14) compressor rotor disks 140, and each of the compressor disks 140 is fastened by a tie rod 150 so as not to be separated from each other in the axial direction of the tie rod 150.
(13) Specifically, the compressor rotor disks 140 are arranged in the axial direction in a state in which the tie rod 150 extends through the central holes of the compressor rotor disks. Here, each of the adjacent compressor rotor disks 140 is disposed such that the opposing surfaces of the adjacent compressor rotor disks are in tight contact with each other by being pressed by the tie rod 150. The compressor rotor disks 140 cannot rotate because of this arrangement.
(14) A plurality of blades 144 is radially coupled to the outer circumferential surface of each of the compressor rotor disks 140. Each of the blades 144 has a root member 146 so that the blades 144 are coupled to the compressor rotor disk 140.
(15) Vanes (not shown) fixed to the inner surface of the housing are positioned between each of the rotor disks 140. The vanes do not rotate because the vanes, unlike the rotor disks, are fixed. The vanes align the flow of the compressed air passing through the blades of an upstream compressor rotor disk to guide the air to the blades of a downstream compressor rotor disk.
(16) There are two coupling types for the root member 146, namely tangential and axial. Any one of the coupling types is selected according to the structure of the gas turbine 100. The root member has a dove tail structure or a fir-tree structure. In some cases, the blades 144 may be coupled to the rotor disk by means of different types of coupling members, such as a key or a bolt.
(17) The tie rod 150 is installed to extend through the centers of the multiple compressor rotor disks 140. In addition, an end of the tie rod 150 is fixed in the most upstream compressor rotor disk and the other end is fixed in the torque tube.
(18) The shape of the tie rod 150 varies according to the type of the gas turbine. Therefore, it should be noted that the shape of the tie rod 150 is not limited to the example illustrated in
(19) Although not illustrated in the drawings, a deswirler is installed at the next stage of the diffuser of the compressor of the gas turbine. The deswirler is a guide vane configured to control an actual inflow angle of fluid (e.g., high-pressure compressed air generated by the compressor) entering an inlet of the combustor so that the actual inflow angle matches the designed inflow angle.
(20) The combustor 104 mixes the introduced compressed air with fuel, burns the fuel-air mixture to produce hot high-pressure combustion gas, and increases the temperature of the hot high-pressure combustion gas to the heat-resisting temperatures of parts of the combustor and the turbine through an isobaric combustion process.
(21) A plurality of combustors constituting a combustion system of the gas turbine is arranged in the cells of a casing. Each combustor includes a burner having a fuel injection nozzle and the like, a combustor liner defining a combustion chamber, and a transition piece serving as a connector between the combustor and the turbine.
(22) Particularly, the liner provides a combustion zone in which the fuel injected through the fuel injection nozzle and the compressed air fed from the compressor are mixed and burned. The liner includes a flame tube providing the combustion zone in which the fuel-and-air mixture is burned and a flow sleeve that surrounds the flame tube to provide an annular space between the flow sleeve and the flame tube. A fuel nozzle is coupled to a front end of the liner, and a spark igniter plug is coupled to the flank surface of the liner.
(23) The transition piece is connected to the rear end of the liner to deliver the combustion gas toward the turbine. The transition piece is configured such that the outer wall surface thereof is cooled by the compressed air supplied from the compressor. Therefore, it is possible to prevent the transition piece from being damaged.
(24) To this end, the transition piece is provided with cooling holes through which the compressed air is blown into the transition piece. The compressed air cools the inside of the main body of the transition piece and then flows toward the liner side.
(25) Cooling air used to cool the transition piece flows through the annulus space of the liner. The liner is configured such that cooling air externally introduced into the annular space through the cooling holes formed in the flow sleeve impinges the outer wall of the liner.
(26) The hot high-pressure combustion gas ejected from the combustor is introduced into the turbine section 120. In the turbine section, the supplied hot high-pressure combustion gas expands and gives a reaction force or impulse force to the rotating blades of the turbine to generate a torque. A portion of the torque is transmitted to the compressor 200 via the torque tube described above and to the other portion where the excessive power is used to drive an electric generator or the like.
(27) The turbine section is basically similar in structure to the compressor section. That is, the turbine section 120 is provided with a plurality of turbine rotor disks 180 similar to the compressor rotor disks 140 of the compressor section 110. The turbine rotor disk 180 includes a plurality of turbine blades 184 radially arranged on the outer surface of the turbine rotor disk 180. The turbine blades 184 are coupled to the turbine rotor disk 180 in a dovetail coupling manner. In addition, vanes (not shown) fixed to the housing are provided between the blades 184 of the turbine rotor disk 180 to control the direction of the flow of the combustion gas passing through the blades.
(28)
(29) The turbine vane 300 according to the present disclosure includes a turbine vane airfoil 310 extending from a platform 320 to an end wall 322 (See
(30) The multiple insert supports 334 are arranged at intervals in a circumferential direction of the cavity 332 and are arranged in multiple rows arranged at intervals in a radial direction.
(31) The turbine vane assembly of the present disclosure has the plurality of cavities 332 defined by the plurality of ribs 330 extending from the pressure side 313 to the suction side 314. The ribs 330 are alternately coupled to the platform 320 and the end wall 322 so as to form a meandering flow path in which the flow direction of the compressed air flowing in the radial direction of the turbine vane airfoil 310 is reversed multiple times.
(32) As described above, the insert 400 serves as an inner wall surface for impingement cooling in the turbine vane 300, and is formed in the form of a pipe having a plurality of through holes formed to pass through the pipe wall. In a cross-sectional view of the turbine vane airfoil 310, viewed in a direction that transverses the radial direction, the insert 400 has a cross-sectional shape that is similar to the cross-sectional shape of the cavity 332. An annular space formed between the inner surface of the turbine vane airfoil 310 and the cavity 332 has a uniform width, thereby achieving a uniform collision cooling effect over the entire inner surface of the turbine vane airfoil.
(33) Hereinafter, the structure of the insert support 334 that can stably support the insert 400 and is suitable for manufacturing a unitary body of the insert 400 and the turbine vane 300 through a casting process will be described in detail. Here, a part of the cavities formed in the turbine vane 300 is not provided with the insert 400. For example, since the cavity 332 closest to the trailing edge 312 is narrow, the insert 400 is not provided in that cavity. That is, the present disclosure should not be construed to be limited to the turbine vane 300 in which all of the cavities are provided with the inserts 400.
(34) Preferably, the number of insert supports 334 arranged at intervals along the circumferential surface of the cavity 332 is three or four. Thus, the number of rows of the insert supports 334 arranged in the radial direction is also three or four. The reason why the number of insert supports 334 is set to be three or four is to achieve a three-point or four-point support structure that is a stable support structure. When the number of insert supports 334 is greater than 4, some excessive insert supports 334 may not contribute at all to the supporting of the insert 400 due to the tolerance of a casted structure, but rather serve as obstacles when the insert 400 is inserted into the cavity of the turbine vane. That is, the restriction on the number of insert supports is to prevent such an interference problem and to minimize post-processing steps.
(35) In particular, the insert supports 334 are preferably located at the border between the pressure side 313 and the suction side 314 of the inner surface of the turbine vane airfoil 310, the border between the pressure surface 313 and the rib 330, or the border between the suction surface 314 and the rib 330. The positions of the insert supports are determined while taking into account the casting process of the turbine vane 300 and will be described with reference to
(36) When the turbine vane 300 is manufactured through a casting process, one or more cores are required to form at least two molds and cavities 332 in which the number of cores is equal to the number of cavities. The mold of the turbine vane 300 is typically designed such that parting lines PL are provided at the leading edge 311 and the trailing edge 312 because a factor having a significant effect on aerodynamic performance in the turbine vane airfoil 310 is the curved profile of the pressure side 313 and the suction side 314.
(37) Here, when designing the turbine vane 300, it may be necessary to take into account that the shape of the turbine vane 300 that is a casted item does not interfere with demolding of the turbine vane 300 after molten iron is poured into a mold and is then cured. In the case where the parting lines PL of the turbine vane 300 are formed at the leading edge 311 and the trailing edge 312, the structure in which the insert supports 334 are formed at the leading edge 311 and the trailing edge 312 of the turbine vane airfoil 310 is disadvantageous in terms of a mold design. For example, when the insert supports 334 are disposed at the leading edge 311 and the trailing edge 312 of the turbine vane airfoil 310, the number of molds and cores needs to be increased to enable the demolding. Referring to
(38) In a cross-sectional view of the turbine vane 300 taken along a line that transverses the radial direction, preferably, insert supports 334′ formed on the pressure side 313 and the suction side 314 of the inner surfaces of the turbine vane airfoil 310 have a rectangle shape, and insert supports 334″ formed at the border between the pressure side 313 and the rib 330 or the border between the suction side 314 and the rib 330 has a triangle shape. The rectangular insert supports 334′ formed on the pressure side 313 and the suction side 314 are in contact with the insert 400 over a large area so as to secure a sufficient supporting force, and the triangular insert support 334″ formed at the border between the pressure side 313/the suction side 314 and the rib 330 serves to provide an inclined contact surface to accommodate variations of the contact surface attributable to the tolerances. Particularly, the reason why the insert support 334″ provided at the border between the pressure side 313 and the rib 330 or the border between the suction side 314 and the rib 330 is that it is advantageous in terms of demolding.
(39) The structure for supporting the insert 400 will be described with reference to
(40) A four-point support structure is configured such that two insert supports 334 are provided respectively on the pressure surface 313 and the suction surface 314 in the turbine vane airfoil 310 and two insert supports 334 are provided respectively on the border between the pressure surface 313 and the rib 330 and the border between the suction surface 314 and the rib 330. This four-point support structure secures a sufficient supporting force by arranging the two rectangular insert supports 334′ respectively on the pressure surface 313 and the suction surface 314 and facilitates positioning of the insert 400 by using the two triangular insert supports 334″.
(41) On the other hand, in one embodiment of the present disclosure, some of the multiple insert supports 334 are relatively high and the others are relatively low, and the relatively high insert supports and the relatively low insert supports are alternately arranged in the circumferential direction of the cavity 332 and in the radial direction. In other words, the insert supports 334 are arranged such that the heights thereof are alternate in the radial direction (however, two insert supports have the same height in a three-point support structure). In addition, the heights of the insert supports 334 arranged in the rows are also alternate in the radial direction. This design is made to avoid a difficulty in inserting the insert 400 into the turbine vane airfoil, which is likely to be caused due to the tolerance on the height of the insert support 334. This design prevents a state in which all of the insert supports 334 arranged in rows in the radial direction 400 come into contact with the insert 400. That is, it may be possible to prevent an event in which the insert 400 is blocked by any one line of the insert supports and cannot be inserted any further when the insert 400 is inserted into the cavity of the turbine vane airfoil. It is also possible to form the insert supports 334 whose projection heights are nearly zero.
(42) This alternating structure also reduces the insertion resistance attributable to friction between the insert and the insert supports 334, thereby facilitating the insertion of the insert 400. In the structure in which the heights of the insert supports 334 are alternate, so-called dummy insert supports that do not come into contact with the insert 400 exist. However, since the insert supports 334 supporting the insert 400 are regularly arranged, the insert 400 can be stably supported.
(43) In this embodiment, when two insert supports 334 are disposed on the pressure surface 313 and the suction surface 314, respectively, of the inner surface of the turbine vane airfoil 310, and one insert support 334 is disposed either at the border between the pressure surface 313 and the rib 330 or at the border between the suction surface 314 and the rib 330, the insert 400 is supported by a three-point support structure in which the three points are arranged in two consecutive rows of the insert supports arranged on a cross section that transverses the radial direction of the insert 400.
(44) When a four-point support structure is configured such that two insert supports 334 are provided respectively on the pressure side 313 and the suction side 314 of the inner surface of the turbine vane airfoil 310 and two insert supports 334 are provided respectively on the border between the pressure side 313 and the rib 330 and the border between the suction side 314 and the rib 330, four supporting points are provided in two consecutive rows on the cross section that transverses the radial direction.
(45) According to another embodiment of the present disclosure, the plurality of insert supports 334 is arranged such that the heights of the insert supports 334 form a linear slope in the radial direction in which the rows of the insert supports 334 are arranged. That is, the heights of the insert supports 334 are in ascending order or descending order in the radial direction in which the rows of the insert supports 334 are arranged. This configuration can be confirmed from
(46) When there is a linear change in the heights of the insert supports 334 positioned in the insert support rows arranged in the radial direction, there results in a change in the width of an annular space formed between the inner surface of the turbine vane airfoil 310 and the cavity 332 along the radial direction. The width of the annular space (e.g., the volume of the annular space) affects the intensity of the impingement cooling and the amount of compressed air discharged. Thus, the present disclosure is capable of locally varying the impingement cooling performance radially across the turbine vane 300 by appropriately designing the height variation of the insert supports 334 in the rows of the insert supports arranged in the radial direction.
(47) In this case, the multiple insert supports 334 can be designed such that the height gradually increases starting from the insert inlet 350 through which the insert 400 is inserted into the turbine vane airfoil. This is because the insert 400 can be easily inserted into the cavity of the turbine vane airfoil without a significant resistance when the insert support 334 is closer to the insert inlet 350.
(48) The bottom surface 352 of the insert is provided with a bent face 354 with a gap thereunder into which the insert 400 is inserted. The bent face 354 protruding from the bottom surface strongly supports the inner circumferential surface of the end of the insert 400 to strengthen the fixation of the insert 400 and to verify that the insert 400 is fully inserted. The bent face 354 prevents the cross-sectional shape of the insert 400 from being deformed. The bottom surface 352 of the insert is provided with an air passage inside the bent face 354.
(49) It will be apparent to those skilled in the art that the present disclosure can be variously changed and altered through modifications, additions, and removals of some parts without departing from the spirit of the disclosure as defined in the appended claims.