Method for cleaning optical component and cleaning apparatus
11090695 · 2021-08-17
Assignee
Inventors
- Toshiyuki Tanaka (Tochigi, JP)
- Satoshi Oyama (Tochigi, JP)
- Kazuhide Matsuo (Tochigi, JP)
- Shinichi Miyasaka (Tochigi, JP)
Cpc classification
B23K26/0838
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0846
PERFORMING OPERATIONS; TRANSPORTING
B23K26/123
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B7/00
PERFORMING OPERATIONS; TRANSPORTING
B23K26/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In the method for cleaning optical components by UV ashing according to the present embodiment, while supplying humidity-controlled humidified gas, ultraviolet rays are radiated to the surface of the protective glass to remove organic matters on the surface of the protective glass. Further, in the cleaning method of the present embodiment, the humidified gas is supplied so that the humidity in the laser head during cleaning becomes 30% to 90%.
Claims
1. A method for cleaning an optical component for removing organic matters on a surface of an optical component by UV ashing, the optical component being a protective glass disposed in a laser head irradiating a workpiece with a laser disposed between a focus lens focusing the laser and the workpiece, the cleaning method comprising: cleaning by UV ashing by radiating ultraviolet rays on the surface of the protective glass for a predetermined time while supplying humidity-controlled humidified gas to a flow path in the laser head so that the humidity inside the laser head becomes 30% to 90%; and purging with N.sub.2 gas to the flow path and stopping supply of the humidified gas after an end of the cleaning.
2. The method for cleaning the optical component according to claim 1, wherein the humidified gas contains oxygen or air.
3. The method for cleaning the optical component according to claim 1, wherein supply pressure of the N.sub.2 gas is set to be higher than supply pressure of the humidified gas.
4. The method for cleaning the optical component according to claim 1, wherein the temperature of the humidified gas is controlled to be equal to or lower than the temperature in the laser head.
5. The method for cleaning the optical component according to claim 4, wherein the humidified gas contains oxygen or air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(10) Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
(11) The laser processing machine 1 illustrated in
(12) First, an overall configuration of the laser processing machine 1 will be described. The laser processing machine 1 of the present embodiment mainly includes a conveyor 10, a laser moving device 20, a laser head 40, and a cleaning apparatus 5.
(13) The conveyor 10 is a workpiece conveying device that conveys the workpiece W from an upstream side to a downstream side (a Y-axis direction in
(14) The laser moving device 20 is a moving mechanism that supports the laser head 40 so as to be movable in the XYZ direction above the conveyor 10.
(15) The laser moving device 20 of the present embodiment includes a first frame 21 extending in a direction (an X-axis direction) orthogonal to a conveyance direction of the conveyor 10, a pair of second frames 22 which supports the conveyor 10 so as to be movable in the conveyance direction (a Y-axis direction), an endless belt 25 wound around the side surfaces of the first frame 21 and the second frame 22, servo motors 26 and 27 which drive the endless belt 25, pulleys 28 and 29 rotating on the inside of the endless belt 25, and an elevating mechanism 30 fixed to the endless belt 25 and supporting the laser head 40.
(16) The endless belt 25 is wound in a substantially H shape in a plan view, and by combination of the rotation of the servo motors 26 and 27, the laser head 40 held by the elevating mechanism 30 can move in a planar direction (an XY direction). In the present embodiment, the laser processing using the laser head 40 is performed inside an area 100 indicated by a chain line. It is to be noted that the area 100 is an example, and the area in which the laser processing is performed is not limited to that range.
(17) For example, by controlling the two servo motors 26 and 27 at the same speed with the same rotational direction, the endless belt 25 moves in the same direction as the rotation direction of the servo motors 26 and 27, and the laser head 40 held by the elevating mechanism 30 moves in the X-axis direction. At this time, the first frame 21 does not move in the Y-axis direction due to the equilibrium of rotational speeds of the two servo motors 26 and 27. Further, when moving the first frame 21 in the Y-axis direction, the servo motor 26 (or the servo motor 27) on one side is rotated clockwise at a predetermined speed, and the servo motor 27 (or the servo motor 26) on the other side is rotated counterclockwise at the same predetermined speed. Therefore, the laser head 40 held by the elevating mechanism 30 moves in the Y-axis direction depending on the rotation direction of the servo motors 26 and 27. At this time, the laser head 40 does not move in the X-axis direction due to the equilibrium of the predetermined speed. It is also possible to move the laser head 40 in the Y-axis direction, while moving in the X-axis direction by controlling the rotation direction and rotation speed of the servo motors 26 and 27.
(18) The movement of the laser head 40 in a vertical direction (a Z direction) is performed by the elevating mechanism 30. The servo motors 26 and 27 and the elevating mechanism 30 allow the laser head 40 to move in three dimensions (XYZ directions).
(19) Next, the configuration of the laser head 40 will be described. The laser head 40 radiates a laser beam to the workpiece W placed on and conveyed by the conveyor 10 to cut and process the workpiece in a preset shape. In cutting using the laser, the workpiece (a steel plate) W is locally melted by a laser, and the molten metal is eliminated by N.sub.2 as a cutting gas, thereby fusing the workpiece W without oxidation.
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(21) The laser head 40 of the present embodiment includes a main body 41 having a laser irradiation port 45 formed at a distal end thereof, the focus lens 42 disposed inside the main body 41, a flow path 43 for guiding N.sub.2 to a processing target, a protective glass 44 for protecting the focus lens 42, and a light source (not illustrated) for supplying a laser to the focus lens 42 inside the main body 41.
(22) The focus lens 42 is an optical system that focuses the laser on the processing target (a cut portion). The flow path 43 is formed on the same axis as a laser beam axis 91 collected by the focus lens 42. Laser irradiation (one-dot chain line of
(23) The protective glass 44 prevents adhesion of spatter, fumes, impurities and the like floating up from the surface of the steel material to prevent the occurrence of failures such as deterioration of light condensing properties due to contamination of the focus lens 42, degradation of cutting ability, and melting loss of the focus lens 42 itself. The protective glass 44 is disposed between the focus lens 42 and the processing target. As the protective glass 44 of the present embodiment, a flat plate made of quartz glass is used, and an antireflection coating is applied to the surface to suppress energy loss due to surface reflection.
(24) The cleaning apparatus 5 irradiates the protective glass 44 with ultraviolet ray while laser irradiation is not performed, and performs cleaning processing of the protective glass 44. The cleaning apparatus 5 of the present embodiment includes an ultraviolet irradiation device 50 and a control device 70.
(25) The ultraviolet irradiation device 50 will be described. As illustrated in
(26) In the present embodiment, the ultraviolet irradiation device 50 in which a xenon Hg lamp having an ultraviolet wavelength of 254 nm (a range of 200 to 600 nm), a rating of 280 VA and an ultraviolet illuminance of 3,500 mW/cm.sup.2 is set as a light source is used. The xenon Hg lamp has many long wavelength UV components and can transmit optical fibers, which is preferable in terms of mounting in equipment.
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(28) As illustrated in
(29) In the laser head 40 of the cleaning position, the position of the ultraviolet irradiation port 51 of the ultraviolet irradiation device 50 is located at the same position as the processing point (the processing focus) P of the workpiece W or on the side closer to the protective glass 44 than that position. The laser head 40 is controlled to come to the cleaning position by the laser moving device 20.
(30) When reaching the cleaning process start timing to be described later, the control device 70 moves the laser head 40 to the cleaning position by the laser moving device 20 and also supplies the humidified gas to the flow path 43 by a humidifier 112 to be described later (two-dot chain line in
(31) In the cleaning process, ultraviolet ray is radiated, while causing the humidified gas to flow through the flow path 43 of the laser head 40. The humidified gas is a fluid containing H.sub.2O and O.sub.2. A cutting gas pipe 60 for supplying N.sub.2 is connected to the flow path 43 of the laser head 40, and a humidified gas pipe 110 for supplying the humidified gas to the flow path 43 is connected in the middle of the cutting gas pipe 60.
(32) In the present embodiment, an upstream end portion of the cutting gas pipe 60 is connected to a N.sub.2 tank/vaporizer 80. Between the N.sub.2 tank/vaporizer 80 and the laser head 40 in the cutting gas pipe 60, a N.sub.2 gas pump 81, a filter 82, and an electromagnetic valve 61 are disposed in order from the upstream side to the downstream side. The humidified gas pipe 110 is connected between the electromagnetic valve 61 and the laser head 40 in the cutting gas pipe 60. In the humidified gas pipe 110, a humidifier 112 and a check valve 113 are disposed in order from the upstream side to the downstream side in a direction in which the humidified gas flows.
(33) Switching between the N.sub.2 gas and the humidified gas is mainly performed by turning on and off the electromagnetic valve 61 and the humidifier 112. The electromagnetic valve 61 is electrically connected to the control device 70, and the opening/closing timing is controlled by the control device 70.
(34) The control device 70 is a computer including a CPU, a memory, a storage device, and the like, and is electrically connected to each configuration of the laser processing machine 1. The control device 70 controls the movement of the laser head 40 by the aforementioned laser moving device 20, the laser irradiation, the conveyance of the conveyor 10, the cleaning process by the ultraviolet irradiation device 50, and the like.
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(37) The humidity of the humidified gas supplied by the humidifier 112 is set in consideration of the humidity upper limit and the reaction time capable of preventing dew condensation on the basis of the measurement result of the piping, the temperature/pressure change of the laser head 40, and the like. In the present embodiment, humidity setting of the humidifier 112 is performed in consideration of a humidity reduction due to the pressure drop of the humidified gas when reaching the laser head 40, a condensation occurrence due to temperature change, and a humidity reduction. The pressure drop is taken into consideration, for example by way of a pipe arrangement. In the present embodiment, the flow rate and the like are adjusted so that the humidity falls within the range of 30% to 90% as a range in which the reaction time is not extremely short and the dew condensation can be prevented. Further, the temperature is adjusted by the humidifier 112 or an external device to match the outside air temperature.
(38) The effect of supplying the humidified gas will be described. In the UV ashing (cleaning using the ultraviolet irradiation), the process can be divided into an OH generation step of generating hydroxyl radical (OH radical) from oxygen and water by UV, and a decomposition step of decomposing an organic matter.
(39) In the OH generation step, first, as represented in the formula (1), the OH radical is generated from oxygen and water by UV.
O.sub.2+H.sub.2O+UV (185 nm).fwdarw.OH Formula (1)
In the decomposition step, as represented in Formula (2), the OH radical oxidizes the organic matter and is discharged as a gas.
CxHx+OH.fwdarw.CO.sub.2+H.sub.2O Formula (2)
(40) The oxidizing power of OH radicals is very high, reacts with other molecules after OH radical generation and decomposes in several μs. Therefore, in order to ash the specific site, it is necessary to directly irradiate the target surface with UV to directly generate OH radical on the surface. Further, from the reaction formulas (1) to (2), it is understood that decomposition of organic matters by UV ashing is limited by the generation amount of OH radicals. In addition, parameters for generation of OH radicals can be narrowed down to a UV intensity, a moisture content, and an oxygen content. When water is deficient in the reaction, since the excited oxygen is reduced to oxygen, there is a risk of degradation of the generation ability of OH radicals, and it is preferable that water be sufficient.
(41) In the present embodiment, a check valve 113 is disposed in the humidified gas pipe 110. Even if both N.sub.2 and humidified gas are supplied due to failure or the like, setting is made so that the supply pressure of the N.sub.2 gas is preponderantly higher than the supply pressure of the humidified gas such that the humidified gas is not supplied into the laser head 40. The pressure in the laser head 40 is relatively lower than the pressure in the humidified gas pipe 110, and the inside of the laser head 40 is connected to the atmosphere.
(42) A fail-safe mechanism is achieved in which the check valve 113 operates by the differential pressure inside the humidified gas pipe 110 and the laser head 40 and only the N.sub.2 gas is supplied to the laser head 40 at the time of laser processing. Further, in the cleaning process, since the electromagnetic valve 61 is closed, a configuration in which moisture does not reach the upstream side of the cutting gas pipe 60 is provided.
(43) After completion of the cleaning process, the operation of the humidifier 112 is stopped by closing the electromagnetic valve 115 or the like, and the electromagnetic valve 61 of the cutting gas pipe 60 is opened to perform purging with the N.sub.2 gas, thereby discharging the humidified gas remained in the cutting gas pipe 60 to the outside.
(44) As described above, in the cleaning apparatus 5 of the present embodiment, since the humidified gas sufficiently containing oxygen and water is supplied by the humidifier 112 at the time of ultraviolet irradiation in the cleaning process, it is possible to perform cleaning of the protective glass 44 by UV ashing with high efficiency. In a state in which the laser head 40 is located at the cleaning position, ultraviolet rays are radiated by the ultraviolet irradiation device 50 for a predetermined time (a broken line of
(45) The control device 70 of the present embodiment controls the timing of the cleaning process so that the cleaning process of the protective glass 44 using the ultraviolet irradiation device 50 is performed by laser irradiation for a period of time (a non-operating time) during which the workpiece W is not cut. Although the transmittance decreases as the laser irradiation time increases, the glass transmittance is restored by cleaning using the ultraviolet irradiation device 50 at the time of non-operating of the equipment. For example, as illustrated in
(46) Incidentally, a trigger for starting the cleaning process may be performed automatically according to the schedule or may be configured such that the cleaning process is started by the operation of the user. Further, although the cleaning process is performed during the non-operating time, by setting the cleaning process for a predetermined time (for example, 40 minutes/times including the operation of equipment) at the switching work of the supply source of the workpiece W or the break time of the user (for example, a lunch break time for 45 minutes), it is possible to reduce the time for which the work cannot be performed by cleaning of the protective glass 44, and to further improve the operation rate.
(47) According to the aforementioned present embodiment, the following effects are obtained. In the method for cleaning the optical component by UV ashing according to the present embodiment, while supplying the humidity-controlled humidified gas, ultraviolet rays are radiated to the surface of the protective glass 44 to remove organic matters on the surface of the protective glass 44. Therefore, it is possible to reliably generate OH radicals and stabilize the process of removing the organic matters on the surface of the optical component. In the UV ashing, oxygen molecules are decomposed into oxygen atoms by UV (185 nm), and collide with other gases to generate ozone. Next, when ozone is decomposed with UV (254 nm) to generate excited oxygen and react with water, OH radicals are generated, and the OH radicals oxidize the organic matters and discharge them as gases. However, in a state in which the amount of water is small, there is a risk that OH radicals are not generated and the detergency decreases (the UV ashing ability decreases). In this respect, according to the configuration of the present embodiment, since the humidity-controlled humidified gas (humidity-controlled air) is introduced into the laser head 40 when performing the UV ashing, the stable ashing is enabled without lowering the detergency.
(48) Further, in the cleaning method of the present embodiment, the humidified gas is supplied so that the humidity in the laser head 40 during cleaning becomes 30% to 90%. This makes it possible to avoid a situation in which the humidity becomes 30% or less and the reaction time becomes extremely short. In addition, it is possible to prevent a degradation of a cleaning effect caused by the humidity inside the laser head 40 becoming 90% or more and occurrence by dew condensation of water in the humidified gas. It is possible to effectively prevent occurrence of a situation in which the cleaning effect is degraded or equipment failure occurs because the humidity is not in an appropriate range.
(49) Further, in the method for cleaning the optical component according to the present embodiment, the temperature of the humidified gas is controlled to be equal to or lower than the temperature inside the laser head 40. Accordingly, it is possible to more effectively prevent the occurrence of dew condensation, by controlling and heating the water used for humidification so that the temperature is lower than or equal to the temperature inside the laser head 40 in anticipation of the latent heat of vaporization.
(50) Further, in the method for cleaning the optical component according to the present embodiment, a cutting gas pipe 60 to which a cutting gas is supplied is connected to the laser head 40, a humidified gas pipe 110 for supplying the humidified gas is connected to the cutting gas pipe 60, after the end of the UV ashing, the supply of the humidified gas is stopped, and the cutting gas pipe is scavenged by the cutting gas. As a result, there is no need to separately provide piping for cleaning, and the configuration for cleaning and processing can be compactly assembled. As a result, it is possible to reliably prevent occurrence of a situation in which the cut surface is oxidized due to residual moisture of the cutting gas or cutting quality is deteriorated.
(51) In addition, the humidified gas of the present embodiment is air containing oxygen. As a result, it is possible to stably perform decomposition treatment of organic matters by UV ashing by oxygen in the air contained in the humidified gas.
(52) Further, the cleaning apparatus 5 for cleaning the protective glass 44 as the optical component of the laser processing machine 1 of the present embodiment includes an ultraviolet irradiation device 50 which is disposed on the side of the conveyor 10 and installed so that a laser beam axis 91 radiated from the laser head 40 and an ultraviolet beam axis 92 of the radiated ultraviolet ray are parallel to each other, and a humidifier 112 that supplies the humidified gas into the laser head 40. Also, the control device 70 that controls the laser processing machine 1 performs an irradiation control for controlling the laser moving device 20 to radiate the ultraviolet ray from the ultraviolet irradiation device 50 toward the protective glass 44 in a state of causing the ultraviolet irradiation port 51 to face the laser irradiation port 45 of the laser head 40, and a supply control for supplying the humidified gas into the laser head 40 by the humidifier 112 during the irradiation control. With this configuration, it is possible to restore the transmittance by removing contamination of the protective glass 44 without extracting from the main body 41 of the laser head 40. Therefore, the cleaning work of the protective glass 44 can be performed, using the non-operating time of the laser processing machine 1 during which the laser irradiation is not performed. Since the time required for the cleaning process of the protective glass 44 can be shortened considerably, it is not necessary to stop the operation of the laser processing machine 1, and the operation rate of the laser processing machine 1 can be improved.
(53) Further, in the present embodiment, the ultraviolet irradiation device 50 radiates ultraviolet rays toward the protective glass 44 from the same position as the processing point P of the laser of the laser head 40 or a position closer to the protective glass 44 than that position. With this configuration, it is possible to reliably radiate ultraviolet rays over the entire range of the contamination of the protective glass 44 caused by the laser irradiation, and it is possible to further restore the transmittance.
(54) Further, in the present embodiment, the laser head 40 has a cutting gas pipe 60 which supplies N.sub.2 as a cutting gas to be injected toward the workpiece W together with the laser inside the laser head 40 at the time of processing, supplies N.sub.2 at the time of laser irradiation, and stops the supply of the cutting gas at the time of ultraviolet irradiation. With this configuration, OH radicals are generated at the time of ultraviolet irradiation, oxidation and volatilization of organic matters can be promoted, and the cleaning effect can be further improved.
(55) Further, in the present embodiment, oxygen is contained in the humidified gas as a cleaning gas. Therefore, active oxygen can be reliably present in the flow path 43, oxidation and volatilization of organic matters can be further promoted, a high cleaning effect can be realized at the time of ultraviolet irradiation, and it is possible to prevent entry of contaminants into the laser head 40 during cleaning.
(56) Next, regarding the deposits of contamination of the protective glass 44, it was found from the analysis so far that the deposits are volatile substances of the rust preventive oil component applied to the surface of the workpiece W. Further, the adhesion range coincided with the optical path of the ultraviolet ray caused by the plasma generated at the processing point. Therefore, it is considered that the vapor of the rust preventive oil which entered the laser head 40 in a minute amount is deposited on the optical path of the ultraviolet ray from the processing point as a result of the light dust collection effect. The process of capable of decomposing and removing this type of contamination by ultraviolet irradiation is known as ultraviolet ashing such as a semiconductor process. That is, contamination of organic matter of the protective glass 44 caused by ultraviolet rays generated at the time of the laser processing is cleaned by ultraviolet irradiation of the ultraviolet irradiation device 50 radiated under the condition that no contamination is formed.
(57) It is necessary for the ultraviolet irradiation device 50 to radiate ultraviolet rays so as to cover the range in which the contamination adheres. As described above, since the contamination diameter substantially coincides with the optical path diameter of the ultraviolet ray, as long as the position of the ultraviolet irradiation port 51 (an origin of ultraviolet ray) of the ultraviolet irradiation device 50 is located on the processing points P1 (in the case of
(58) Although preferred embodiments and examples of the present invention have been described above, the present invention is not limited to the above-described embodiments, and can be appropriately modified.
(59) In the above embodiment, the ultraviolet irradiation device 50 is disposed on the side of the conveyor 10, but the configuration is not limited thereto. As long as the ultraviolet irradiation device 50 is at a position which the laser head 40 can be disposed to face, even in other places such as above the conveyor 10, the ultraviolet irradiation device 50 can appropriately change its place to be disposed.
(60) In the above embodiments and examples, an example using a Yb fiber laser has been described, but the type of laser is not limited thereto. For example, the present invention can also be applied to remote laser welding. If plasma generation and organic fumes are present, organic matter adheres to the protective glass with antireflection coating formed by stacking several tens nm of films in multiple layers, and there is a risk that the antireflection function is impaired and the transmittance may be greatly deteriorated. If the present invention is applied to this type of laser processing machine, the transmittance of the protective glass can be kept equal to or greater than the reference, without lowering the operation rate.
EXPLANATION OF REFERENCE NUMERALS
(61) 1 Laser Processing Machine 5 Cleaning Apparatus 10 Conveyor (Workpiece Conveying Device) 11 Conveyor Drive Motor (Driving Mechanism) 20 Laser Moving Device (Moving Mechanism) 40 Laser Head 42 Focus Lens 44 Protective Glass (Optical Component) 45 Laser Irradiation Port 50 Ultraviolet Irradiation Device 51 Ultraviolet Irradiation Port 60 Cutting Gas Pipe 110 Humidified Gas Pipe W Workpiece