Brace for a precast concrete panel
11091923 · 2021-08-17
Assignee
Inventors
Cpc classification
E04G21/26
FIXED CONSTRUCTIONS
International classification
Abstract
An adjustable brace to support a precast concrete panel in a substantially vertical orientation. The adjustable brace includes a first elongate member selectively secured to a second elongate member. The first elongate member can be interconnected to the second elongate member at a job site without significantly decreasing the maximum load that the second elongate member can support.
Claims
1. An adjustable brace configured to support a precast concrete panel in a substantially vertical orientation, comprising: a first elongate member having a first end and an opposite second end, a first length, an exterior diameter, and a generally hollow interior defining a chamber having an interior diameter, wherein the exterior diameter at the first end is equal to the exterior diameter at the second end of the first elongate member; a second elongate member having a second length and an outer diameter, wherein the first length of the first elongate member is approximately 40% of the second length of the second elongate member, wherein the interior diameter of the first elongate member is greater than the outer diameter of the second elongate member, and wherein the second elongate member can be slidingly received in the chamber of the first elongate member to form an adjustable brace with a specific length; a locking member to selectively secure the first elongate member to the second elongate member; a pivotable head interconnected to the first end of the first elongate member, wherein the pivotable head is adapted for engagement with a precast concrete panel that is generally vertically oriented; a pivotable foot adjustably interconnected to a second end of the second elongate member, wherein the pivotable foot is adapted for engagement with a surface that is generally horizontal; and wherein a maximum load that can be supported by the adjustable brace is approximately equal to a maximum load that can be supported by the second elongate member.
2. The adjustable brace of claim 1, wherein the adjustable brace and the second elongate member can each support a load of approximately 16 kips without buckling.
3. The adjustable brace of claim 1, wherein the first elongate member and the second elongate member each have a generally cylindrical shape.
4. The adjustable brace of claim 1, wherein when the first elongate member is secured to the second elongate member the specific length of the adjustable brace is approximately 20% greater than the second length.
5. The adjustable brace of claim 1, wherein approximately 50% of the first length of the first elongate member overlaps the second elongate member when the first elongate member is secured to the second elongate member.
6. The adjustable brace of claim 1, wherein the first length is approximately 20 feet, the second length is approximately 50 feet, and the specific length of the adjustable brace is between approximately 59 feet and approximately 65 feet.
7. The adjustable brace of claim 1, wherein the first elongate member is comprised of steel plate that is twisted into a cylinder and welded along adjoining edges.
8. The adjustable brace of claim 7, wherein the steel plate is approximately 0.131 inches thick and has a minimum yield strength of at least approximately 40 ksi, and wherein the steel plate has a tensile strength of between approximately 65 and approximately 85 ksi.
9. The adjustable brace of claim 1, wherein the outer diameter of the second elongate member is approximately constant from the second end to an opposite open end.
10. The adjustable brace of claim 1, wherein the exterior diameter of the first elongate member is between approximately 7 inches and approximately 10 inches and the interior diameter is between approximately 6.5 inches and approximately 9.5 inches.
11. The adjustable brace of claim 1, further comprising a first plurality of apertures formed through the first elongate member and a second plurality of apertures formed through the second elongate member, wherein a first one of the first plurality of apertures is alignable with a first one of the second plurality of apertures to receive the locking member.
12. The adjustable brace of claim 11, wherein the specific length of the adjustable brace can be altered by aligning the first one of the first plurality of apertures with a second one of the second plurality of apertures and positioning the locking member through the aligned apertures, and further comprising indicia formed on the second elongate member that are adapted to indicate how far an open end of the second elongate member is positioned within the chamber of the first elongate member.
13. The adjustable brace of claim 1, further comprising a threaded rod to interconnect the pivotable foot to the second end of the second elongate member, wherein the threaded rod is configured to selectively extend out of and withdraw into the second elongate member to alter the specific length of the adjustable brace.
14. The adjustable brace of claim 1, further comprising a first end cap affixed to the first end of the first elongate member, wherein the pivotable head is interconnected to the first end cap.
15. The adjustable brace of claim 14, wherein the first end cap includes a first flange that fits into the chamber.
16. The adjustable brace of claim 1, further comprising a second end cap affixed to the second end of the second elongate member, wherein the pivotable foot is interconnected to a threaded rod that extends through an aperture through the second end cap.
17. A brace configured to support a precast concrete panel in a substantially vertical orientation, comprising: a metal body with a cross sectional shape that is approximately circular and including: a first end with a first exterior diameter, a second end with the first exterior diameter, a first length from the first end to the second end, a first end cap affixed to the first end, a threaded rod extending through an aperture in the first end cap, a foot pivotably interconnected to the threaded rod, wherein the metal body can support a maximum load; and a metal extension with a cross-sectional shape that is approximately circular and that includes: an upper end with a second exterior diameter, an open end with the second exterior diameter, a second length from the upper end to the open end, a second end cap affixed to the upper end, a head pivotably interconnected to the second end cap, a chamber extending to the open end to receive the second end of the metal body, wherein the second length is approximately 40% of the first length, wherein the metal extension is secured to the metal body with at least approximately one-fifth of the metal body positioned in the chamber, and wherein the metal body with the metal extension can support the maximum load.
18. An adjustable brace configured to support a precast concrete panel in a substantially vertical orientation, comprising: a first elongate member having a first end and an opposite second end, a first length, and a generally hollow interior defining a chamber having an interior diameter, wherein the first end and the second end of the first elongate member have exterior diameters that are equal; a second elongate member having a second length and an outer diameter, wherein the interior diameter of the first elongate member is greater than the outer diameter of the second elongate member, and wherein the second elongate member can be slidingly received in the chamber of the first elongate member to form an adjustable brace with a specific length, wherein the first length is approximately 20 feet, the second length is approximately 50 feet, and the specific length of the adjustable brace is between approximately 59 feet and approximately 65 feet; a locking member to selectively secure the first elongate member to the second elongate member; a pivotable head interconnected to the first end of the first elongate member, wherein the pivotable head is adapted for engagement with a precast concrete panel that is generally vertically oriented; and a pivotable foot adjustably interconnected to a second end of the second elongate member, wherein the pivotable foot is adapted for engagement with a surface that is generally horizontal.
19. The adjustable brace of claim 18, wherein the first elongate member and the second elongate member each have a generally cylindrical shape.
20. The adjustable brace of claim 18, wherein approximately 50% of the first length of the first elongate member overlaps the second elongate member when the first elongate member is secured to the second elongate member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosed system and together with the general description of the disclosure given above and the detailed description of the drawings given below, serve to explain the principles of the disclosed system(s) and device(s).
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(13) The drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the disclosure is not necessarily limited to the embodiments illustrated herein. As will be appreciated, other embodiments are possible using, alone or in combination, one or more of the features set forth above or described below. For example, it is contemplated that various features and devices shown and/or described with respect to one embodiment may be combined with or substituted for features or devices of other embodiments regardless of whether or not such a combination or substitution is specifically shown or described herein.
(14) Similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label by a letter that distinguishes among the similar components. If only the first reference label is used, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
(15) The following is a listing of components according to various embodiments of the present disclosure, and as shown in the drawings:
(16) TABLE-US-00001 Number Component 2 brace 4 vertical panel 6 horizontal slab or ground 8 first end of brace 10 second end of brace 12 brace 14 second shoe (or foot) 15 slot 16 first shoe (or head) 18 second end cap 20 first end cap 22 adjustment device 23 apertures in the adjustment device 24 body (or second elongate member) 25 open end 26 extension (or first elongate member) 27 inward projection of extension 28 connector 29 outward projection of body 30 connector 32 receiver 34 pin 36 connector 38 connector 40 aperture in body 42 aperture in extension 43 indicia 44 first flange 46 chamber of extension 48 length of extension 50 second flange 52 helical anchor 54 shaft 56 helical plate 58 length of body 60 length of brace
DETAILED DESCRIPTION
(17) Referring now to
(18) Although the drawing is not to scale, brace 2A has a length of approximately 17 feet with a maximum load of approximately 13 kips. Brace 2B has a length of approximately 22 feet and a maximum load of approximately 11 kips. Similarly, the brace 2C has a length of approximately 32 feet and can support a maximum load of approximately 13.5 kips without buckling. Brace 2D has a length of approximately 42 feet and can support a load of approximately 17.87 kips.
(19) Brace 2E has a length of between approximately 45 feet and 55 feet and a weight of approximately 680 lbs. The brace 2E can support a maximum load of approximately 16.05 kips and the ultimate shoe load is approximately 17.87 kips.
(20) Brace 12 comprises a first elongate member or extension 26 secured to a second elongate member or body 24. The body 24 can be a brace 2E. In one embodiment, the brace 12 has a length that is adjustable between approximately 59 feet and approximately 65 feet, or between approximately 61 feet and approximately 63 feet. The brace 12 is adapted to support at least approximately the same load as brace 2E. More specifically, the brace 12 is configured to support a maximum load of approximately 16.05 kips without buckling. The ultimate shoe load of brace 12 is approximately 17.87 kips. In one embodiment, the extension 26 weighs approximately 270 lbs. Accordingly, the brace 12 may weight approximately 950 lbs.
(21) Referring now to
(22) The extension 26 is releasably secured to the body 24 by a connector 36. Optionally, two or more connectors 36 can be used to selectively secure the extension 26 to the body 24. The connector 36 can be a bolt, a dowel, a pin, or another suitable connection.
(23) In one embodiment, the extension 26 is a hollow cylindrical tube constructed of high-grade steel. The extension 26 can be formed of steel plate that is cut and welded into a cylindrical tube. In one embodiment, the steel plate is twisted to form the cylindrical tube and then edges of the steel plate are welded together. For example, the weld joining the edges of the steel plate together may follow a generally spiraled or helical pattern. In one embodiment, the extension 26 is formed from steel plate with a thickness of between approximately 0.125 inches and approximately 0.137 inches, or approximately 0.131 inches, and having with a yield strength of between 36 and 44 ksi, or approximately 40 ksi. The extension 26 can optionally be formed of ⅜″×44 ksi steel plate.
(24) The first end cap 20 is affixed to the extension 26. Optionally, the first end cap 20 can be welded to the extension 26. Additionally, or alternatively, a connector 38 can be used to connect the first end cap 20 to the extension 26. The connector 38 can be releasably or permanently affixed to the extension 26. In one embodiment, the first end cap 20 includes a first flange 44 (illustrated in
(25) In another embodiment, the first end cap 20 is configured to threadably engage the extension 26. For example, in one embodiment, the first flange 44 can include threads adapted to engage internal threads formed within the extension 26.
(26) The first shoe 16 is fixed to the first end cap 20 by the connector 28. A pin 34 can be used to pivotally connect the first shoe 16 to the connector 28. The connector 28 can be configured to space the first shoe 16 a fixed distance from the first end cap 20. Alternatively, the connector 28 can move relative to the first end cap 20 to alter the distance between the first shoe and the first end cap. In one embodiment, the connector 28 is axially adjustable such that the first shoe 16 can rotate relative to the first end cap 20. For example, the connector 28 can include threads that engage a threaded bore through the first end cap 20. Accordingly, the connector 28 can be rotated or screwed relative to the first end cap 20 to alter the distance between the first show 16 and the first end cap. In another embodiment, the connector 28 can include teeth or a ratchet adapted to engage a pawl of the brace 12. Alternatively, in another embodiment, the connector 28 is fixed with respect to the first end cap 20. The connector 28 may be constructed of metal, plastic composite, carbon fiber, or other suitable material.
(27) The extension 26 has a length 48 of between about 5 feet and about 30 feet. In one embodiment, the length of the extension 26 is between about 15 feet and about 25 feet. In another embodiment, the extension length 48 is about 20 feet. When interconnected to the body 24, the extension 26 adds between about 5 feet and about 20 feet to a length 58 of the body 24. In one embodiment, the extension 26 adds between about 8 feet and about 12 feet to the length 58 of the body 24. In another embodiment, the extension 26 increases the length 58 of the body 24 by about 10 feet.
(28) In one embodiment, the extension 26 has a diameter of between about 4 inches and about 15 inches. In another embodiment, the exterior diameter of the extension 26 is between about 6 inches and about 11 inches, or about 8.5 inches. The chamber 46 of the extension has an interior diameter that is greater than an exterior diameter of the body 24. In one embodiment, the interior diameter of the chamber is between about 5 inches and about 10 inches, or about 8.75 inches. The second end cap 18 is fixed to the body 24. Optionally, the second end cap 18 can be welded to the body 24. Alternatively, the second end cap 18 can be releasably connected to the body. The second end cap 18 can include a second flange 50 (illustrated in
(29) Additionally, or alternatively, the second end cap 18 can be configured to threadably engage the body 24. For example, in one embodiment, the second flange 50 can include threads adapted to engage internal threads formed within the body 24. The second end cap 18 may be constructed of a metal, a plastic composite, a carbon fiber, or other suitable materials.
(30) In one embodiment, the second end cap 18 is connected to the second shoe 14 by the adjustment device 22. A receiver 32 can engage with the adjustment device 22 and alter the position of the adjustment device relative to the second end cap 18. The receiver 32 may be aligned with an aperture formed through the end cap 18. In one embodiment, the receiver 32 includes a female threaded connection. The female threads of the receiver 32 can be configured to engage male threads formed on an exterior of the adjustment device 22.
(31) The adjustment device 22 is operably engaged to the receiver 32 and the second end cap 18. The adjustment device 22 can selectively extend into or out of the receiver 32 and through the second end cap 18 to adjust the length 60 of the brace 12. Optionally, the adjustment device 22 is configured to adjust the length 60 of the brace 12 by up to approximately 3 feet.
(32) Referring now to
(33) For example, the nut 32 can be rotated in a first direction to decrease the length of a portion of the adjustment device 22 extending outwardly from the second end cap 18 to shorten the length of the brace 12 as generally illustrated in
(34) In one embodiment, the adjustment device 22 is threaded rod. The threaded rod 22 and the nut 32 facilitate fine adjustment of the length 60 of the brace 12. The adjustment device 22 may be constructed of metal (such as a steel), plastic composite, carbon fiber, or other suitable material.
(35) Optionally, a hydraulic piston can be associated with the adjustment device 22. Pressure can be added to the hydraulic piston to force the adjustment device 22 out of the body 24 through the second end cap 18 and increasing the length of the brace 12 as shown in
(36) A pump can be used to increase the pressure in the hydraulic piston. In one embodiment, the pump can be powered manually. Additionally, or alternatively, the pump can be powered by a motor. The hydraulic ram may include a valve to release pressure. In one embodiment, the hydraulic piston is positioned within the body 24. Alternatively, the hydraulic piston can be position outside of the body 24.
(37) Referring now to
(38) The apertures 23 can be formed through the adjustment device 22A and oriented substantially perpendicular to a longitudinal axis of the brace 12. Although seven apertures 23A-23G are illustrated in
(39) For example, the adjustment device 22A can optionally include from 2 to 30 apertures 23. The apertures can have any desired spacing. In one embodiment, the apertures 23 have a substantially even spacing.
(40) The second shoe 14 is configured to releasably connect the brace 12 to the ground or a horizontal slab 6. In one embodiment, the second shoe 14 can include an aperture or slot 15 to receive a fixture secured to the ground or horizontal slab 6. The slot 15 can have an open end. Optionally, the slot is oriented approximately perpendicular to a longitudinal axis of the brace 12. Although not illustrated, the first shoe 16 can also include a slot 15.
(41) The second shoe 14 can be pivotally connected to the adjustment device 22. In one embodiment, the second shoe 14 includes a pin 34 which connects the adjustment device 22 to the second shoe 14. The pin 34 allows the adjustment device 22 to pivot from 0° to 180° in relation to the shoe 14.
(42) Alternatively, and referring now to
(43) In one embodiment, the body 24 of the brace 12 is a rod or cylinder. The body 24 may be referred to as the “inner-pipe” or as the “long-pipe.” In one embodiment, the body 24 is a hollow cylindrical tube constructed of a metal, such as a high-grade steel. The body 24 can be formed of steel plate that is cut and welded into a cylindrical tube. The steel plate can be twisted into the cylindrical tube and the edges of the plate can be welded together. In one embodiment, the body 24 is formed of a thicker piece of steel than the extension 26. For example, in one embodiment the body 24 is formed from steel plate with a thickness of approximately 0.148 inches and having a yield strength of approximately 40 ksi. Alternatively, in another embodiment, the body 24 can be formed of ⅜″×44 ksi steel plate.
(44) The body 24 has a length 58 that can be between about 15 feet and about 70 feet. In one embodiment, the length 58 of the body 24 is between about 50 feet and 55 feet. In another embodiment, the body length 58 is about 52 feet.
(45) The body 24 can have an exterior diameter of between about 3 inches and about 12 inches. In one embodiment, the exterior diameter of the body 24 is between about 6 inches and about 10 inches. In another embodiment, the body exterior diameter is between about 8 inches and about 9 inches.
(46) Referring now to
(47) Referring now to
(48) Additionally, or alternatively, in another embodiment the extension 26 can be configured to rotate relative to the body 24 to alter the length of the brace 12. For example, the chamber 46 of the extension 26 can include threads which engage threads formed on an exterior surface of the body 24.
(49) Referring against to
(50) Any number of indicia 43 can be formed on the body 24. In one embodiment, the indicia 43 are spaced apart by a predetermined distance. The predetermined distance separated adjacent indicia can from approximately 1 inch to approximately 6 inches.
(51) Referring now to
(52) Full size production braces 12 of embodiments of the present invention have been tested in tension and compression to determine their failure loads. The testing determined that the brace 12 including the body 24 and extension 26 has the same load capacity as a brace comprising only the body 24 when assembled as described herein. Accordingly, the additional length provided by the extension 26 to the length 58 of the body 24 does not result in the brace 12 losing any load capacity. The brace 12 with the extension 26 can support a load of at least approximately 16 kips without buckling. Accordingly, the brace 12 can support a load substantially the same as the 52′ brace 2E described in conjunction with
(53) While various embodiments of the system have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present disclosure. Further, it is to be understood that the phraseology and terminology used herein is for the purposes of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein are meant to encompass the items listed thereafter and equivalents thereof, as well as, additional items.
(54) To provide additional background, context, and to further satisfy the written description requirements of 35 U.S.C. § 112, the following references are incorporated by reference herein in their entireties: U.S. Pat. Nos. 2,832,559; 3,700,202; 3,798,856; 4,083,156; 4,872,634; 6,854,222; 8,186,645; 8,826,605; U.S. Pat. App. Pub. 2003/0131543; U.S. Pat. App. Pub. 2006/0207215; U.S. Pat. App. Pub. 2007/0175174; U.S. Pat. App. Pub. 2011/0079698; Canadian Patent Pub. CA2063095, U.K. Patent App. Pub. GB2170525, and PCT Pub. WO 2009/114902. Additional description and support is provided by: “Tilt-Up Technical Manual” which is published by Meadow Burke, copyright 2018, and is available at http://www.meadowburke.com/techmanuals/tilt.pdf.