Hydrodynamic heater pump
11098725 · 2021-08-24
Assignee
Inventors
Cpc classification
F25B30/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H2001/00114
PERFORMING OPERATIONS; TRANSPORTING
F25B2400/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/588
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/038
PERFORMING OPERATIONS; TRANSPORTING
F04D29/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/445
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00
PERFORMING OPERATIONS; TRANSPORTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydrodynamic heater pump may include a housing and a stator fixed relative to the housing. A rotor may be coaxially aligned with and positioned adjacent the stator. The rotor and the stator define an interior region of a hydrodynamic chamber operable for heating a fluid present within the interior region of the hydrodynamic chamber. The rotor may be attached to a drive shaft for concurrent rotation therewith. The rotor may be moved axially along an axis of rotation of the drive shaft between a pumping mode position and a heating mode position. The rotor may be located a first distance from the stator when arranged in the heating mode position and a second distance from the stator when arranged in the pumping mode position. The second distance may be greater than the first distance.
Claims
1. A hydrodynamic heater pump comprising: a housing; a stator fixed relative to the housing; a rotor coaxially aligned with and positioned adjacent the stator, the rotor and the stator defining an interior region of a hydrodynamic chamber operable for heating a fluid present within the interior region; a drive shaft attached to the rotor for concurrent rotation therewith, the rotor moveable axially along an axis of rotation of the drive shaft between a pumping mode position and a heating mode position, the rotor located a first distance from the stator when arranged in the heating mode position and a second distance from the stator when arranged in the pumping mode position, the second distance being greater than the first distance; and a heater pump inlet passage and a pump outlet passage, wherein the rotor comprises a rotor back wall and a rotor front wall displaced from the rotor back wall, the rotor front wall and the rotor back wall define a rotor passage having a rotor inlet fluidly connected to the heater pump inlet passage and a rotor outlet, the stator comprising a stator outer wall defining the interior region of the hydrodynamic chamber, the rotor outlet fluidly connected to the interior region of the hydrodynamic chamber when the rotor is located in the heating mode position and fluidly connected to the pump outlet passage when the rotor is located in the pumping mode position, wherein a stator outer wall circumferential edge is located adjacent a rotor back wall circumferential edge and is displaced from a rotor front wall circumferential edge when the rotor is located in the heating mode position, and the stator outer wall circumferential edge is located adjacent the rotor front wall circumferential edge and is displaced from the rotor back wall circumferential edge when the rotor is located in the pumping mode position.
2. The hydrodynamic heater pump of claim 1, wherein the stator outer wall circumferential edge and the rotor back wall circumferential edge define a first hydrodynamic chamber discharge passage fluidly connecting the hydrodynamic chamber to the pump outlet passage when the rotor is located in the heating mode position.
3. The hydrodynamic heater pump of claim 1 further comprising a second hydrodynamic chamber discharge passage extending through the stator outer wall, the second hydrodynamic chamber discharge passaged fluidly connecting the hydrodynamic chamber to the pump outlet passage.
4. The hydrodynamic heater pump of claim 3 further comprising a control valve including a control valve inlet passage fluidly connected to the second hydrodynamic chamber discharge passage and a control valve outlet passage fluidly connected to the pump outlet passage.
5. A hydrodynamic heater pump system comprising: a hydrodynamic heater pump comprising: a heater pump inlet passage; a pump outlet passage; a housing; a stator fixed relative to the housing; a rotor coaxially aligned with and positioned adjacent the stator, the rotor and the stator define an interior region of a hydrodynamic chamber operable for heating a fluid present within the interior region; and a drive shaft attached to the rotor for concurrent rotation therewith, the rotor moveable axially along an axis of rotation of the drive shaft between a pumping mode position and a heating mode position, the rotor located a first distance from the stator when arranged in the heating mode position and a second distance from the stator when arranged in the pumping mode position, the second distance being greater than the first distance; an engine including an engine cooling inlet passage fluidly connected to the pump outlet passage and an engine cooling outlet passage; a first heat exchanger including a first heat exchanger inlet passage fluidly connected to the engine cooling outlet passage and a first heat exchanger outlet passage fluidly connected to the heater pump inlet passage; wherein the rotor comprises a rotor back wall and a rotor front wall displaced from the rotor back wall, the rotor front wall and the rotor back wall define a rotor passage having a rotor inlet fluidly connected to the heater pump inlet passage and a rotor outlet, the stator comprising a stator outer wall defining the interior region of the hydrodynamic chamber, the rotor outlet fluidly connected to the interior region of the hydrodynamic chamber when the rotor is located in the heating mode position and fluidly connected to the pump outlet passage when the rotor is located in the pumping mode position; and wherein a stator outer wall circumferential edge is located adjacent a rotor back wall circumferential edge and is displaced from a rotor front wall circumferential edge when the rotor is located in the heating mode position, and the stator outer wall circumferential edge is located adjacent the rotor front wall circumferential edge and is displaced from the rotor back wall circumferential edge when the rotor is located in the pumping mode position.
6. The hydrodynamic heater pump of claim 5, wherein the stator outer wall circumferential edge and the rotor back wall circumferential edge define a first hydrodynamic chamber discharge passage fluidly connecting the hydrodynamic chamber to the pump outlet passage when the rotor is located in the heating mode position.
7. The hydrodynamic heater pump of claim 6 further comprising a second hydrodynamic chamber discharge passage extending through the stator back wall, the second hydrodynamic chamber discharge passaged fluidly connecting the hydrodynamic chamber to the pump outlet passage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various features, advantages and other uses of the present apparatus will become more apparent by referring to the following detailed description and drawings, in which:
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DETAILED DESCRIPTION
(11) Referring now to the discussion that follows and the drawings, illustrative approaches to the disclosed systems and methods are described in detail. Although the drawings represent some possible approaches, the drawings are not necessarily to scale and certain features may be exaggerated, removed, or partially sectioned to better illustrate and explain the present invention. Further, the descriptions set forth herein are not intended to be exhaustive, otherwise limit, or restrict the claims to the precise forms and configurations shown in the drawings and disclosed in the following detailed description.
(12) With reference to
(13) Hydrodynamic heater pump 30 may include a generally toroidal-shaped hydrodynamic chamber 32 operable for heating a fluid present within hydrodynamic chamber 32. Hydrodynamic chamber 32 may be enclosed within a housing 34. Hydrodynamic heater pump 30 may include a heater pump inlet passage 36 for supplying fluid to hydrodynamic heater pump 30. Heater pump inlet passage 36 may fluidly connect hydrodynamic chamber 32 to an external fluid source. Heater pump inlet passage 36 may branch into two separate passages. A heater inlet passage 38 may fluidly connect heater pump inlet passage 36 to hydrodynamic chamber 32 when operating hydrodynamic heater pump 30 in the heater mode and the pump mode. A pump inlet passage 40 may fluidly connect heater pump inlet passage 36 to hydrodynamic heater pump 30 when operating hydrodynamic heater pump 30 in the pump mode. A check valve 41 may be used to prevent fluid flowing from hydrodynamic chamber 32 to heater pump inlet passage 36.
(14) Hydrodynamic heater pump 30 may include a hydrodynamic chamber discharge passage 42 and pump outlet passage 44 fluidly connected to hydrodynamic chamber 32 for transferring fluid from hydrodynamic chamber 32. Hydrodynamic chamber discharge passage 42 provides a fluid path for transporting a stream of heated fluid generated when operating hydrodynamic heater pump 30 in the heater mode. A fluid path through hydrodynamic chamber discharge passage 42 is substantially blocked when operating hydrodynamic heater pump in the pump mode.
(15) A control valve 46 having a control valve inlet passage 43 fluidly connected to hydrodynamic chamber discharge passage 42 may be employed for controlling the flow of heated fluid discharged from hydrodynamic heater pump 30. Hydrodynamic heater pump 30 may further include a controller for regulating operation of hydrodynamic heater pump 30 and control valve 46. Control valve 46 may alternately be configured as a pressure relief valve 48. Control valve 46 may include a control valve outlet passage 45 fluidly connected to pump outlet passage 44 through a control valve discharge passage 47 (see
(16) With reference to
(17) With reference to
(18) With reference also to
(19) With reference to
(20) With rotor 52 located in the heating position, rotor inlet 57 may include a rotor inlet first portion 61 fluidly connected to heater pump inlet passage 36 and a rotor inlet second portion 63 fluidly connected to the hydrodynamic chamber 32. Rotor inlet second portion 63 may be located radially outside of the rotor inlet first portion 61.
(21) With continued reference to
(22) Moving stator 52 from the heater mode position (i.e.,
(23) Power for rotatably driving rotor 52 may be supplied by an external power source, for example, an internal combustion engine or an electric motor.
(24) With reference to
(25) Control valve 46 operates in conjunction with gap 92 between rotor 52 and stator 50 to selectively control a fluid temperature within hydrodynamic chamber 32. Control valve 46 may have various configurations, which may include, but are not limited to, mechanical, electro-mechanical, hydraulic and pneumatic actuated devices, as well as other configurations. Control valve 46 may also be configured as a pressure-relief valve 48.
(26) Control valve 46 operates to selectively control a fluid temperature within hydrodynamic chamber 32 by adjusting an amount of fluid discharged from hydrodynamic chamber 32 through hydrodynamic chamber discharge passage 42. Control valve 46 may be selectively adjusted between the fully closed position, in which control valve 46 substantially blocks fluid from flowing between hydrodynamic chamber outlet port 100 and pump outlet passage 44, and a fully open position in which fluid is allowed to pass from through hydrodynamic chamber outlet port 100 to pump outlet passage 44. Control valve 46 may be infinitely adjustable between the fully open position and the fully closed position.
(27) Hydrodynamic heater pump 30 may be integrated into a selected application by fluidly connecting heater pump inlet passage 36 to an external fluid source. Fluid entering hydrodynamic heater pump 30 from the external fluid source may be heated and discharged from hydrodynamic heater pump 30 through pump outlet passage 44. Suitable hoses, pipes, tubes and various other fluid connections may be used to fluidly connect pump outlet passage 44 to the associated components employed in the particular application.
(28) Hydrodynamic heater/pump 30 may be selectively operated in the heater mode and the pump mode. To initiate operation in the heater mode, rotor 52 may be located in the heater mode position, as illustrated, for example, in
(29) Fluid present within hydrodynamic chamber 32 travels along a generally toroidal path within hydrodynamic chamber 32, increasing its temperature as the fluid travels back and forth between annular cavities 58 and 60 of stator 50 and rotor 52, respectively, gaining thermodynamic energy as its circulating speed increases. Fluid present in hydrodynamic chamber 32 continues to travel along the path between rotor 52 and stator 50 until discharged from hydrodynamic chamber 32 through hydrodynamic chamber outlet port 100 and gap 92. The heated fluid may be discharged from hydrodynamic heater pump 30 through pump outlet passage 44.
(30) To initiate operation of hydrodynamic heater pump 30 in the pumping mode, rotor 52 may be located in the pumping mode position, as illustrated, for example, in
(31) Hydrodynamic heater/pump 30 may be employed in a wide variety of applications to provide a supply of heat and/or flow of pressurized fluid as may be required for the particular application. For example, hydrodynamic heater pump 30 may be incorporated in an automotive vehicle cooling system to provide heat for warming a passenger compartment of the vehicle and to provide other capabilities, such as window deicing and engine cooling. The hydrodynamic heater pump 30 may also provide a stream of pressurized fluid for cooling an engine.
(32) An example of hydrodynamic heater pump 30 integrated in a typical automotive cooling system 102 is schematically illustrated in
(33) Hydrodynamic heater pump 30 may be powered by an engine accessory drive. The accessory drive may be connected to a crankshaft of engine 104. The cooling fluid may be circulated through passages in engine 104 where the cooling fluid absorbs at least some of the excess heat. After circulating through engine 104, the cooling fluid may be discharged from engine 104 through an engine discharge passage 106. Depending on the temperature of the cooling fluid exiting engine 104, the cooling fluid may be directed back to hydrodynamic heater pump 30 through a return passage 105 and/or by passing through a heat exchanger 107 fluidly connected to heater pump inlet passage 36 by a heat exchanger discharge passage 108. Heat exchanger 107 may be fluidly connected to engine discharge passage 106 through a heat exchanger supply passage 103. If the temperature of the cooling fluid is sufficiently high, the cooling fluid may be directed to a radiator 110 through a radiator supply passage 112. Return passage 105 may be fluidly connected to heat exchanger discharge passage 108 and radiator 110 may be fluidly connected to heat exchanger discharge passage 108 through a radiator discharge passage 114.
(34) A thermostat 116 operates to control distribution of the cooling fluid discharged from engine 104 between heat exchanger supply passage 103 and radiator supply passage 112. Thermostat 116 may be configured as a thermally activated valve capable of automatically adjusting its fluid thru-flow area depending on a temperature of the cooling fluid discharged from engine 104 through engine discharge passage 106. An automotive thermostat is one example of a thermally activate valve. Automotive thermostats may be calibrated to begin opening at a predetermined cooling fluid temperature (measured within thermostat 116), for example 190 degrees Fahrenheit. At cooling fluid temperatures below the calibrated temperature, thermostat 116 may be fully closed to prevent cooling fluid from being supplied to radiator 110 through radiator supply passage 112. At temperatures at or slightly above the calibrated temperature, thermostat 116 begins opening to allow a portion of cooling fluid from engine 104 to be directed to radiator 110. Thermostat 116 may be completely open at a cooling fluid temperature significantly higher than the calibrated temperature to maximize the flow rate of cooling fluid to radiator 110 for a particular vehicle operating condition.
(35) Cooling fluid passing through radiator supply passage 112 flows through radiator 110, where the fluid rejects a portion of its heat to a stream of ambient air flowing across radiator 110. Cooling fluid exits radiator 110 at a lower temperature than the temperature of the cooling fluid entering radiator 110 and is directed to hydrodynamic heater pump 30 through heater pump inlet passage 36.
(36) Heat exchanger 107 may be part of a heating system for providing a supply of warm air to heat a passenger compartment of the vehicle. All or a portion of the cooling fluid exiting engine 104 through engine discharge passage 106 may pass through heat exchanger 107. The cooling fluid rejects a portion of its heat to a stream of air made to flow over heat exchanger 107. The airstream may include air drawn from outside the vehicle, from the passenger compartment of the vehicle, or a combination thereof. The airstream exits heat exchanger 107 at a higher temperature than when it entered. The warm airstream may be discharged into the passenger compartment to warm the interior of the vehicle. The warm airstream may also be directed to flow over an interior glass surface of the vehicle to remove frost or condensation that may have formed on the glass surface. The heating system may also include various control devices for regulating a temperature and flow rate of the airstream being supplied to the passenger compartment of the vehicle.
(37) With reference to
(38) With reference to
(39) With reference to
(40) With reference to
(41) With reference to
(42) It is intended that the scope of the present methods and apparatuses be defined by the following claims. However, it must be understood that the various disclosed configurations and operation of the hydrodynamic heater pump+ may be practiced otherwise than is specifically explained and illustrated without departing from its spirit or scope. It should be understood by those skilled in the art that various alternatives to the configurations described herein may be employed in practicing the claims without departing from the spirit and scope as defined in the following claims. The scope of the disclosed systems and methods should be determined, not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. It is anticipated and intended that future developments will occur in the arts discussed herein, and that the disclosed systems and methods will be incorporated into such future examples. Furthermore, all terms used in the claims are intended to be given their broadest reasonable constructions and their ordinary meanings as understood by those skilled in the art unless an explicit indication to the contrary is made herein. In particular, use of the singular articles such as “a,” “the,” “said,” etc., should be read to recite one or more of the indicated elements unless a claim recites an explicit limitation to the contrary. It is intended that the following claims define the scope of the device and that the method and apparatus within the scope of these claims and their equivalents be covered thereby. In sum, it should be understood that the device is capable of modification and variation and is limited only by the following claims.