SEPARATION DEVICE AND METHOD TO SEPARATE CONTAMINANTS FROM CONTAMINATED WATER
20210236965 · 2021-08-05
Inventors
Cpc classification
B01D21/0084
PERFORMING OPERATIONS; TRANSPORTING
B03D1/1468
PERFORMING OPERATIONS; TRANSPORTING
B01D29/6484
PERFORMING OPERATIONS; TRANSPORTING
B01D29/94
PERFORMING OPERATIONS; TRANSPORTING
B01D2221/10
PERFORMING OPERATIONS; TRANSPORTING
B03D1/245
PERFORMING OPERATIONS; TRANSPORTING
B01D21/2472
PERFORMING OPERATIONS; TRANSPORTING
Y02A20/152
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D29/6415
PERFORMING OPERATIONS; TRANSPORTING
B01D29/6476
PERFORMING OPERATIONS; TRANSPORTING
B01D29/86
PERFORMING OPERATIONS; TRANSPORTING
B03D1/087
PERFORMING OPERATIONS; TRANSPORTING
B01D29/35
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D29/94
PERFORMING OPERATIONS; TRANSPORTING
B01D21/24
PERFORMING OPERATIONS; TRANSPORTING
B01D29/64
PERFORMING OPERATIONS; TRANSPORTING
B01D29/66
PERFORMING OPERATIONS; TRANSPORTING
B01D29/86
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a separation device to separate contaminants from contaminated water. It comprises a container to receive the contaminated water. The container further comprises a contaminated water inlet, a filter, a presser for compressing and/or dewatering contaminants separated from the contaminated water, and a contaminant outlet. The container further comprises a gas inlet for generating gas bubbles into the contaminated water to further separate contaminants from the contaminated water. The present disclosure relates to a use of such a separation device and a method of separating contaminants from contaminated water.
Claims
1. A separation device to separate contaminants from contaminated water, comprising a container to receive the contaminated water, the container further comprising: a contaminated water inlet, a filter to filter contaminants from the contaminated water, a presser for compressing and/or dewatering contaminants separated from the contaminated water, and a contaminant outlet, a gas inlet (7) for generating gas bubbles into the contaminated water to further separate contaminants from the contaminated water, wherein, the gas inlet is arranged to supply gas substantially through the filter, preferably completely through the filter.
2. The separation device according to claim 1, further comprising a water outlet, such as a valve.
3. The separation device according to claim 1, further comprising a compartment between the water outlet and the filter, the compartment being substantially gas tight. (original) The separation device according to claim 3, wherein the gas inlet is arranged to supply gas into the compartment.
5. The separation device according to claim 4, wherein the gas is compressed ambient air, preferably compressed to a pressure in the range of 1-15 Bar, more preferably 1-13 Bar, and most preferably 1-12 Bar.
6. The separation device according to claim 1, wherein the filter has an extension along an axial extension of the presser, preferably of at least 10 cm, more preferably of at least half of the axial extension of the presser within the container, most preferably of a full length of the axial extension of the presser within the container.
7. The separation device according to claim 1, wherein the filter is arranged closer to a contaminant outlet in relation to the presser than to an opposite end of the presser, more preferably adjacent the contaminant outlet.
8. The separation device according to claim 1, wherein the filter has a plurality of filter openings in the in a range size of 0.1-15 mm, preferably of 0.1-10 mm, more preferable of 0.1-5 mm.
9. The separation device according to claim 1, further comprising a second contaminant outlet for removal of substantially floating contaminants from the container, the second contamination outlet preferably located in a vertically seen upper region of the container.
10. The separation device according to claim 1, further comprising an impeller for stirring the contaminated water in order to support the separation of contaminants with different characteristics from each other, preferably located vertically seen above the presser.
11. The separation device according to claim 1, wherein the presser is a screwing device or a linear compression device arranged to compress the contaminants towards the contaminant outlet.
12. The separation device according to claim 1, further comprising a second water inlet for introducing additional water into the container.
13. The separation device according to claim 1, further comprising at least one second filter, the at least one second filter being of different kind to the filter.
14. The separation device according to claim 1, further comprising an extended compacting arrangement extending from the contaminant outlet.
15. The separation device according to claim 14, wherein the presser also extends through the extended compacting arrangement.
16. The separation device according to claim 14, wherein the extended compacting arrangement has a third filter extending along the axial extension of the presser, preferably located by the axial end of the presser's reach.
17. The separation device according to claim 16, wherein the third filter is connected to the compartment.
18. The separation device according to claim 1, wherein the presser comprises brushing elements in abutting contact with at least one of the filters, preferably to the second filter, more preferable to the first and the second filter, most preferable in abutting contact to all filters.
19. The use of a separation device according to claim 1 for separating contaminants from contaminated water.
20. Method of separating contaminants from contaminated water, comprising a) adding contaminated water into a container; b) generating gas bubbles in the contaminated water by supplying gas substantially through a filter, preferably completely through the filter; and c) compressing and/or dewatering contaminants separated from the contaminated water.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] With reference to the appended drawings, below follows a more detailed description of embodiments of the disclosure cited as examples.
[0051] In the drawings:
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
DETAILED DESCRIPTION
[0058] Below follows a detailed description of the disclosure with reference to the appended drawings.
[0059]
[0060] By contaminants is meant anything that is not intended for the intended end use of the water. It should not be mistaken to refer to only poisonous substances, or other matter that is otherwise largely unwanted after the filtration is done. In fact, some of the contaminants may be desirable, for instance the biological contaminants may be used to fertilize fields and crops, or to generate bio-gas, to give only a few examples. The contaminants can come in many shapes and forms. They can be larger particles, finer sediments, salts or crystals, grease, oil or liquid.
[0061]
[0062] The screening device transports a wet mix of the filtered solid contaminants up from the waste water and drops it into a container 2 of the separation device 1 via a contaminated water inlet 3. The thickness or characteristics of the mix of wet solid particles may vary greatly, everything from mostly water to mostly wet contaminants. Although thicker mixes are arguably more suitably described as wet contaminants, the term “contaminated water” will be used in the examples below no matter the characteristics of the received material to be separated by the separation device 1.
[0063] When the contaminated water is received inside the container 2, the process to separate the contaminants from water according to the present disclosure begins.
[0064] Shown is also a filter 5. One of the filter's 5 functions is to allow water to pass through, while contaminants are filtered out from the passing contaminated water and maintained in the container 2. The separated contaminants are then to be ejected in a separate contaminant outlet 4, thereby accomplishing the separation process. Here, the filter 5 is suitably located in close connection to the presser 6 and the contaminant outlet 4 of the container 2, leading into an optional extended compacting arrangement 19. The position of the filter 5 enables the presser 6 to sweep off contaminants from the filter 5 and compressing them into the contaminant outlet 4 located adjacent to the filter 5. This way, the filter 5 is kept at least to some extent clean, enabling water to pass through. Also, the contaminants are efficiently ejected through the adjacent contaminant outlet 4, avoiding the risk of stirring up the contaminants again, as may be the case when contaminants are transported longer distance to be ejected.
[0065] This is just an example of a placement of the filter 5, but it can have many different placements, shapes and sizes according to the disclosure. It may, by non-limiting examples, be placed anywhere else in the container 2 or extend along a full length of the container 2 or presser 6. It may be flat, semi-circular or any other shape. The separation device 1 may comprise several filters 5.
[0066]
[0067] The gas 8 supplied may be compressed gas 8. The compressed gas 8 may be compressed air, typically made from compressed ambient air. The compressed air may preferably be compressed to a pressure in the range of 1-15 Bar, but normally 1-13 or even 1-12 Bar is most suitable.
[0068] The gas inlets 7 are arranged to supply gas 8, typically compressed air, through the filter's 5 filter openings 12. As such the gas inlets 7 may be high pressure air nozzles. The air nozzles may be attached to the filter 5, or arranged to eject high pressure air jets from a distance. The gas inlets 7 may also be of any other type.
[0069]
[0070] The presser 6 presents brushing elements 21 at its outer circumference along the part that is extending over and along the filter 5. The brushing elements 21 assist in cleaning the filter 5 while the presser 6 is in operation, preventing the filter 5 from clogging.
[0071]
[0072]
[0073]
[0074] Turning to
[0075] Firstly,
[0076] In another optional feature, the compartment 10, except for the filter 5, is made substantially gas tight when the water outlet valve 9 is closed. As such, gas 8 may be supplied in the gas tight compartment 10 and bubble up into the contaminated water, no matter where the gas inlets 7 are directed. As there is no loss of gas 8 through the gas tight compartment 10, all supplied gas 8 enters into the contaminated water, thus the consumption of compressed gas 8 is reduced and the efficiency of the separation device 1 is increased.
[0077] Further, this enables the gas inlets 7 to be mounted anywhere along the compartment 10 as the gas inlets 7 does not necessarily need to be arranged in close vicinity to the filter 5. This way the gas inlets 7 may be mounted anywhere wherever it is most convenient, based on for instance an access point to compressed gas 8. Further, as the gas inlet 7 may be moved away from the filter 5, it makes the filter 5 more accessible for service and maintenance. Also, as the gas inlets 7 can be less exposed to water and contaminants from the filter 5 area, it reduces the need of servicing the gas inlets' 7 valves or nozzles. Also, cleaning of the filter openings 12 may still be achieved even to a better extent as the gas 8 supplied is inevitably passing through the filter 5, compared to maybe only small portions of the filter 5 directly affected by the jet streams of compressed gas 8 was cleaned before. To avoid gas 8 only going through filter openings 12 already free from contaminants, failing to clean clogged ones, gas 8 can sometimes be supplied in an explosive manner. By explosive manner is meant suddenly going from low to high pressure. This way the gas 8 expands suddenly inside the compartment 10, pushing the clogging contaminants out from the filter openings 12 making them available for bubble generation and water filtration once again.
[0078]
[0079] The compartment 10 can be seen stretching along the full extension of the compacting arrangement 19. This way water received through the third filter 20 will be led to and ejected from the same water outlet valve 9 as the water coming from the filter 5. When gas 8 is supplied to the compartment 10 being gas tight and arranged like this, most gas 8 will still be ejected through the filter 5 anyhow due to the density of the contaminants pressing against the filter there. The compartment 10 can be arranged not stretch all the way to the third filter 20 too, leaving the compartment 10 gas tight. This arrangement is disclosed at the other axial end of the presser 6, where the compartment 10 clearly ends before the second filter 18, leaving the second filter 18 with a separate space and water outlet valve 9.
[0080] By second filter 18 is meant another type compared to the filter 5, typically a traditional filter without connection to gas inlets 7. The second filter 18 in
[0081]
[0082] The impeller 14 is seen propelled by a powerful electrical engine. The impeller 14 gets entangled with debris over time, like textiles and hair etc. that creates imbalance resulting in noise, wear and eventually failure of the impeller 14 function and the expensive electrical engine that propels it. This can happen very suddenly and there is no telling weather it gets entangled and breaks down within a specific time frame after its installed or serviced like any other normal wearing component, leaving a high degree of uncertainty to the operations. As the generation of bubbles 8 has roughly the same effect as using an impeller 14, yet without the moving expensive components and machinery, thus making it both cheaper to operate and more reliable, the impeller 14 may preferable be used only at times of particularly challenging contaminants or situations.
[0083] The impeller 14 may also alternatively be an agitator.
[0084]
[0085]
[0086]
[0087]
[0088] The compartment 10 can be seen being filled with pressurized gas 8 displayed as bubbles. To be clear; the gas 8 does not actually form into bubbles until its ejected through the filter openings 12 into the contaminated water, but serve merely the purpose to show the principles of the separation device 1 as regards the otherwise invisible compressed gas.
[0089] In the container 2 the gas 8 has formed into bubbles 8. The bubbles 8, as previously explained, enhance the contaminant separation as contaminants are for example sinking faster or lifted to surface faster due to the generation of bubbles 8. The size of the bubbles may be determined by the size of the filter openings 12.
[0090] Moreover, the generation of bubbles 8 may cause the contaminated water to stir and even to circulate, here displayed as an arrow in circular shape inside the container 2. Such circulation both generates more contaminants to be drawn into the section with gas bubbles 8 where they are more efficiently separated, and affects where lighter contaminants gather at the surface making it easier to remove, further enhancing the whole separation process. The filter should be at least 5 cm wide in order to have an effect on the contaminant separation efficiency at all, but preferably it should have an extension of at least 10 cm to also promote at least some circulation of the contaminated water. The filter 5 may extend along substantially half of the available width along the axial extension of the presser 6 to achieve a high circulating affect. This could be particularly suitable in a context known to have a lot of lighter contaminants gathering at the surface.
[0091] The desirable gas bubble 8 size varies for example based on the mix of contaminants and for instance the purpose of the current step in the overall water treatment or cleaning process. In general, finer, i.e. normally smaller, gas bubbles generate a higher separating effect, especially to separate contaminants of different characteristics from each other, for instance heavy contaminants with lighter contaminants. Larger gas bubbles 8 lack the same separating effect, but are more efficient, typically earlier in the process, to allow larger contaminants to be separated. The bubble size 8 correlates with filter opening size 12, and the openings/bubble preferably should be in the range between 0.1-15 mm.
[0092] In the context of treating waste water, water needs to pass through the filter openings 12 efficiently, in order to maintain a high output, rendering almost no need to go below 0.1 mm in filter openings 12 size. The benefit of having bubbles 8 in the size of up to 15 mm is having a high water throughput, especially when treating contaminated water early in the process with relatively seen very large contaminants. This situation is not very common, so a 10 mm filter opening 12 size is usually sufficient in most cases to enable high water throughput although not letting through to big contaminants. Overall the most useful interval to use for filter openings 12 has so far been found to be between 0.1-5 mm. 0.1 mm as it is not too small making it difficult and expensive to manufacture, yet small enough to produce very fine gas bubbles 8 and allowing water to pass with only very fine contaminants remaining. 5 mm is in turn good as it is a good trade-off between separation productivity and filtering of contaminants. In other words, the 5 mm openings generate gas bubbles 8 with high separation efficiency, especially for allowing larger contaminants to quickly sink to the bottom, as well as ensuring high water throughput, while also filtering away much of the contaminants.
[0093] The shape of the filter openings 12 may be, but not limited to, rounded, like elliptical or circular, or angular, such as triangular, rectangular or square. Other shapes may be found preferable as well.
[0094]
[0095] The method may be performed by conducting the steps of generating 102 gas bubbles 8 in the contaminated water and the step of activating 104 and running the impeller 14 simultaneously. Further, the method may also be performed by conducting the step of compressing and/or dewatering 103 contaminants simultaneously with the earlier mentioned steps.
[0096] The method may further comprise a step of pressing 106 the separated water through a filter 5 and pressing separated contaminants through a contaminant outlet 4.
[0097] It should be understood that the present invention is not limited to the embodiments as described above and illustrated in the drawings. Rather, the skilled person will recognize that many changes and modifications may be made.