Gas turbine engine with mount for interchangeable inlets
11085373 ยท 2021-08-10
Assignee
Inventors
Cpc classification
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine includes an engine unit and an inlet. The engine unit includes an engine core that includes a compressor, a combustor, and a turbine and a nacelle arranged circumferentially around at least a portion of the engine core. The inlet is removably coupled with the nacelle and configured to conduct fluid into the engine unit. The inlet includes a nose and an intake lip arranged circumferentially around the nose to define an intake passage that extends through the inlet.
Claims
1. A gas turbine engine comprising an engine unit that includes an engine core including a compressor, a combustor, and a turbine arranged along an axis, a core duct coupled with the compressor and formed to define a core channel configured to receive a fluid and conduct the fluid to the compressor, and a nacelle arranged circumferentially relative to the axis around at least the compressor and including a nacelle coupler located at a fore end of the nacelle, an inlet removably coupled with the nacelle and configured to conduct the fluid into the core duct of the engine unit, the inlet includes a nose and an intake lip arranged circumferentially around the nose to define an intake passage that extends axially through the inlet and is fluidly connected with the core channel, and the intake lip includes an inlet coupler located at an aft end of the inlet, and a mount system that removably couples the inlet with the nacelle to allow the inlet to be removed and replaced with a differently shaped inlet, the mount system includes a coupler segment, a first fastener, and a second fastener, the coupler segment axially overlaps a portion of the intake lip of the inlet and the nacelle, the first fastener extends radially through the coupler segment and the inlet coupler, and the second fastener extends radially through the coupler segment and the nacelle coupler such that the first fastener and the second fastener are removable and accessible from radially outside the gas turbine engine, wherein the engine core further includes a gearbox coupled with the turbine and located axially forward of the compressor, the nose of the inlet is arranged to cover at least a portion of the gearbox, and the core duct includes an inlet opening that is located radially outward of the gearbox, wherein the nose of the inlet includes a concave forward section and an aft section that includes a concave portion coupled to the concave forward section at an apex ring of the nose, and the apex ring of the nose is located along the nose at a furthest radial extent of the nose relative to the axis.
2. The gas turbine engine of claim 1, wherein the inlet coupler includes an axially extending band and a ramp that extends radially outward away from the axially extending band of the inlet coupler, the nacelle coupler includes an axially extending band and a ramp that extends radially outward away from the axially extending band of the nacelle coupler, and the coupler segment includes tapered walls that define a cavity that extends radially outward into the coupler segment, and the ramp of the inlet coupler and the ramp of the nacelle coupler are located in the cavity such that a radial clamping force applied to the inlet coupler, the nacelle coupler, and the coupler segment from the first fastener and the second fastener cause the tapered walls of the coupler segment to engage the ramp of the inlet coupler and the ramp of the nacelle coupler to redirect a portion of the radial clamping force to an axial direction and urge the inlet axially toward the nacelle.
3. The gas turbine engine of claim 2, wherein the inlet coupler abuts the nacelle coupler in the axial direction without overlapping the nacelle coupler in a radial direction.
4. The gas turbine engine of claim 2, wherein the inlet includes a radially outermost surface located at the aft end of the inlet, the nacelle includes a radially outermost surface located at the fore end of the nacelle, and the coupler segment includes a radially outermost surface that is flush with the radial outermost surface the inlet and the radial outermost surface of the nacelle.
5. The gas turbine engine of claim 4, wherein the coupler segment is formed to include at least one of a plurality of counter bores and a plurality of countersinks that extend radially inward into the radially outermost surface of the coupler segment and receive the first fastener and the second fastener.
6. The gas turbine engine of claim 1, wherein the engine unit further includes a scavenge duct that defines a scavenge channel configured to bypass a portion of the fluid around the engine core, the scavenge channel includes a scavenge inlet and a scavenge outlet located downstream of the scavenge inlet, and the intake lip is arranged around the scavenge inlet to block access to the scavenge inlet.
7. The gas turbine engine of claim 1, wherein the engine unit further includes a scavenge duct that defines a scavenge channel configured to bypass a portion of the fluid around the compressor, the inlet further includes a splitter located radially between the intake lip and the nose, the fluid conducted by the core duct of the engine unit includes a mixture of air and particles, and the splitter is configured to separate the fluid conducted by the core duct of the engine unit into a clean flow substantially free of the particles and a dirty flow containing the portion of the fluid with the particles and direct the clean flow toward the core channel and the dirty flow toward the scavenge channel.
8. The gas turbine engine of claim 1, wherein the aft section includes a radially innermost point, and the radially innermost point is located at a further radial distance from the axis than a radially outermost point of the gearbox.
9. The gas turbine engine of claim 1, wherein the intake lip incudes a tore end and an aft end spaced apart axially from the fore end and the intake lip is formed to define a cutout that extends axially from the aft end of the intake lip, at least partway toward the fore end, and the cutout is sized to receive a fairing that houses torque-transmitter shafts coupled with the gearbox.
10. A gas turbine engine comprising an engine unit that includes an engine core including a compressor, a combustor, and a turbine, a core duct coupled with the compressor and formed to define a core channel configured to conduct fluid to the compressor, a scavenge duct that defines a scavenge channel configured to bypass fluid around the engine core, and a nacelle arranged circumferentially around the compressor and the scavenge duct relative to an axis and including a nacelle coupler located at a fore end of the nacelle, and an inlet removably coupled with the nacelle and formed to include an intake lip arranged circumferentially around the axis to define an intake passage that extends axially through the inlet, the intake passage fluidly connected with the core channel, and the intake lip includes an inlet coupler located at an aft end of the inlet, wherein the scavenge duct includes a scavenge inlet and a scavenge outlet located downstream of the scavenge inlet and the intake lip is arranged around the scavenge inlet to block access to the scavenge inlet, further comprising a mount system that includes a coupler segment, a first fastener, and a second fastener, the coupler segment axially overlaps the nacelle coupler and the inlet coupler, the first fastener extends radially through the coupler segment and the inlet coupler, and the second fastener extends radially through the coupler segment and the nacelle coupler, wherein the inlet coupler includes an axially extending band and a ramp that extends radially outward away from the axially extending band of the inlet coupler, the nacelle coupler includes an axially extending band and a ramp that extends radially outward away from the axially extending band of the nacelle coupler, and the coupler segment includes tapered walls that define a cavity that extends radially outward into the coupler segment and the ramp of the inlet coupler and the ramp of the nacelle coupler are located in the cavity, wherein the inlet coupler abuts the nacelle coupler in the axial direction without overlapping the nacelle coupler in the radial direction.
11. The gas turbine engine of claim 10, wherein the engine core further includes a gearbox coupled with the turbine and located axially forward of the compressor, the inlet further includes a nose that engages the core duct, and the nose of the inlet is sized to translate axially in an aft direction over the gearbox to engage the core duct.
12. A method comprising providing an engine unit that includes an engine core including a compressor, a combustor, and a turbine arranged along an axis, a core duct coupled with the compressor and formed to define a core channel configured to receive a fluid and conduct the fluid to the compressor, and a nacelle arranged circumferentially relative to the axis around at least the compressor, coupling a first inlet with the nacelle, the first inlet including a nose and an intake lip arranged circumferentially around the nose to define an intake passage that extends axially through the inlet, removing the first inlet from the nacelle, coupling a second inlet with the nacelle, the second inlet being of a different shape than the first inlet, wherein coupling the first inlet with the nacelle includes: positioning a coupler segment of a mount system relative to the first inlet and the nacelle such that the coupler segment axially overlaps a portion of the inlet and a portion of the nacelle, inserting a first fastener of the mount system radially through the coupler segment and through an inlet coupler located at an aft end of the inlet to couple the coupler segment to the inlet, and inserting a second fastener of the mount system radially through the coupler segment and a nacelle coupler located at a fore end of the nacelle to couple the coupler segment to the nacelle, wherein removing the first inlet from the nacelle includes: accessing the first fastener from radially outside the engine unit, removing the first fastener from the coupler segment and the inlet coupler, accessing the second fastener from radially outside the engine unit, and removing the second fastener from the coupler segment and the nacelle coupler.
13. The method of claim 12, wherein the engine core further incudes a gearbox coupled with the turbine and located axially forward of the compressor and radially inward of the core duct and coupling the first inlet with the nacelle includes sliding the nose of the first inlet axially aft over the gearbox of the engine core toward the nacelle.
14. The method of claim 12, wherein the engine core further includes a scavenge duct that defines a scavenge channel configured to bypass a portion of the fluid around the compressor, the scavenge duct includes a scavenge inlet and a scavenge outlet located downstream of the scavenge inlet, and coupling the first inlet with the nacelle includes positioning the intake lip of the first inlet around the scavenge inlet to block access to the scavenge inlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(12) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(13) A gas turbine engine 14 in accordance with the present disclosure includes an engine unit 22, a first inlet 18 or a second inlet 20, and a mount system 36 configured to removably couple the first inlet 18 or the second inlet 20 with the gas turbine engine 14 so that the inlets 18, 20 are interchangeable based on expedited flight conditions as suggested in
(14) The gas turbine engine 14 is adapted for use with an aircraft 10 as suggested in
(15) The gas turbine engine 14 includes the engine unit 22, the first inlet 18 or the second inlet 20, and the mount system 36 as shown in
(16) The compressor 26, the combustor 28, the turbine 30, and the nacelle 32 are each arranged along an axis 34, as shown in
(17) Air is drawn into the gas turbine engine 14 through the inlet 18 or the inlet 20 prior to admission of the air into the compressor 26, as suggested by
(18) The engine unit 22 includes the engine core 24, the nacelle 32, and further includes a core duct 46 and a scavenge duct 48 as shown in
(19) In illustrative embodiments, either the first inlet 18 or, alternatively, the second inlet 20 having a particle separator 44 may be coupled to the nacelle 32 via the mount system 36 of the gas turbine engine 14, as suggested in
(20) The inlet 18 includes a nose 60 and an intake lip 62 arranged circumferentially and concentrically around the nose 60, as shown in
(21) The passage side 70 of the intake lip 62 and a concave aft section 86 of the nose 60 engage the core duct 46 to fluidly connect the intake passage 64 with the core duct 46 as shown in
(22) The nose 60 illustratively includes a cutout 66 extending radially inwardly through a portion of a radially outer surface 68 of the nose 60 toward the axis 34 as shown in
(23) The intake lip 62 includes a fore end 76 connecting the passage side 70 and the outer side 72, and an aft end 78 spaced apart axially from the fore end 76, as shown in
(24) The nose 60 of the inlet 18 is arranged to cover at least a portion of the gearbox 16, as shown in
(25) The nose 60 of the inlet 18 includes a concave forward section 84, a concave aft section 86, and an apex ring 88 defined along the boundary between the concave forward section 84 and the concave aft section 86, as shown in
(26) The intake lip 62 includes an inlet coupler 92 located at the aft end 78 of the inlet 18, as shown in
(27) Referring now to
(28) The inlet 20 also includes a splitter 114 located radially between the nose 108 and the intake lip 110. The splitter 114 is configured to separate a mixture of air and particles into a clean flow substantially free of particles and a dirty flow containing the particles. The clean flow is conducted toward the core channel 50 and the dirty flow is conducted through the scavenge inlet 56 into the scavenge channel 54. Dirty flow conducted to the scavenge channel 54 may be conducted back to the environment surrounding the gas turbine engine 14.
(29) The intake lip 110 includes a passage side 116, an outer side 118 opposite the passage side 116, and a cutout 120 that extends radially inward through the outer side 118 and through the passage side 116 of the intake lip 110, as shown in
(30) The inlet 20 further includes a clean air duct 176 and a scavenge flange 178 that extends aft of the clean air duct 176 as shown in
(31) The nose 108 of the inlet 20 is arranged to cover at least a portion of the gearbox 16, as shown in
(32) Similar to the intake lip 62 of the inlet 18, the intake lip 110 of the inlet 20 includes the inlet coupler 92 described above and shown in
(33) Referring again to
(34) The axially extending band 152 of the nacelle coupler 138 is defined along a radially inner side 156 of the connecting arm 148 and extends axially forward from the connecting arm to 148 the ramp 150 of the nacelle coupler 138. The axially extending band 152 includes an aperture 158 sized and shaped to receive the second fastener 42. The ramp 150 of the nacelle coupler 138 extends radially outward and axially forward away from the axially extending band 152 of the nacelle coupler 138. The ramp 150 of the nacelle coupler 138 includes an axially forward-most surface 160.
(35) The mount system 36 includes a coupler segment 38, a first fastener 40 configured to couple the coupler segment 38 to the either of inlets 18, 20, and a second fastener 42 configured to couple to the coupler segment 38 to the nacelle 32, as will be described in greater detail below. The configuration of the mount system 36 allows a mechanic or other user to access, insert, and/or remove the first fastener 40 and the second fastener 42 from the coupler segment 38 from outside the gas turbine engine 14 without disassembly of other components. The mount system 36 comprises a plurality of coupler segments and fasteners to couple the inlet 18, 20 to the engine core 24.
(36) The coupler segment 38 of the mount system 36 includes a forward aperture 162 and an aft aperture 164 spaced axially apart from the forward aperture 162, as shown in
(37) The first fastener 40 of the mount system 36 extends radially inward through the forward aperture 162 of the coupler segment 38 and the axially extending band 98 of the inlet coupler 92. The second fastener 42 of the mount system 36 extends radially inward through the aft aperture 164 of the coupler segment 38 and the axially extending band 152 of the nacelle coupler 138. In this arrangement, the first fastener 40 and the second fastener 42 are couplable, removable, and otherwise accessible from outside the gas turbine engine 14 without disassembly of other components of the gas turbine engine 14. In some embodiments, a plurality of coupler segments 38 may be aligned circumferentially around the axis 34 and may abut one another to form a full hoop. In some embodiments, the plurality of coupler segments 38 may be aligned circumferentially around the axis 34 and spaced apart axially.
(38) Each coupler segment 38 includes a first tapered wall 168 positioned axially aft of the forward aperture and a second tapered wall 170 positioned axially aft of the first tapered wall 168 and axially forward of the aft aperture 164. The first and second tapered walls 168, 170 have opposite slopes and extend away from one another such that the tapered walls 168, 170 define a cavity 172 that extends radially outward into the coupler segment 38.
(39) The cavity 172 of the coupler segment 38 is sized and shaped to receive the ramp 96 of the inlet coupler 92 and the ramp 150 of the nacelle coupler 138 simultaneously, as shown in
(40) The fasteners 40, 42 may be tightened to cause the axially aft-most surface 106 of the inlet coupler 92 and the axially forward-most surface 160 of the nacelle coupler 138 to abut and exert an axial force on one another. The inlet coupler 92 abuts the nacelle coupler 138 in the axial direction without overlapping the nacelle coupler 138 in the radial direction. The nacelle coupler 138 abuts the inlet coupler 92 in the axial direction without overlapping the inlet coupler 92 in the radial direction.
(41) Each inlet 18, 20 includes a radially outermost surface 174, and the nacelle 32 includes a radially outermost surface 146, as described above. As shown in
(42) The interchangeable gas turbine engine inlet include the inlets and the members to connect the inlet to the nacelle. The inlet and engine may be used together in a helicopter application or other aircraft application. In use, an inlet is brought into position and attached to the engine. This inlet can be removed and replaced by another inlet with an additional function such as inlet particle separation. The engine is attached to the nacelle using segmented couplers. The couplers may be aligned circumferentially around the axis 34, and may abut one another to form a full hoop. The steps for an inlet replacement procedure may include: removing bolts and couplers, removing an existing inlet, moving a new inlet into position, and replacing the couplers and bolts.
(43) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.