Label application with release liner disposal
11084617 · 2021-08-10
Assignee
Inventors
Cpc classification
B65C2009/0021
PERFORMING OPERATIONS; TRANSPORTING
B65C2009/408
PERFORMING OPERATIONS; TRANSPORTING
B65C1/021
PERFORMING OPERATIONS; TRANSPORTING
B65C9/46
PERFORMING OPERATIONS; TRANSPORTING
B65C2009/0087
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65C1/02
PERFORMING OPERATIONS; TRANSPORTING
B65C9/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A printer prints label data on a self-adhesive label that has a tabbed backing to produce a printed label on the tabbed backing. Also, a label feeder is positioned relative to the printer to transport the printed label on the tabbed backing away from the printer. A label applicator is positioned, relative to the feeder, to remove the printed label on the tabbed backing from the feeder. The tabbed backing includes a first section, covering an adhesive area of the printed label, and a tab extending from the first section. The label applicator includes a holder, that is shaped to grasp the tab of the tabbed backing, and a moveable element that is configured to remove the printed label from the tabbed backing and affix the adhesive area of the printed label to an item.
Claims
1. A label applicator comprising: a moveable element positioned to remove a printed label on tabbed backing from a feeder; and a holder comprising grasping elements shaped to grasp a tab of the tabbed backing between the grasping elements, wherein the grasping elements are shaped and positioned to come together to clamp and securely lock onto the tab, and to move apart to unclamp and release the tab, wherein the tabbed backing includes a first section, covering an adhesive area of the printed label, wherein the tab extends from the first section, and wherein the moveable element is positioned to remove the printed label from the tabbed backing while the tab is clamped by the holder.
2. The label applicator according to claim 1, wherein the moveable element comprises an articulated member and a contact element connected to the articulated member, and wherein the contact element is configured to grasp the printed label.
3. The label applicator according to claim 2, wherein the contact element includes a grasping device that grasps the printed label, and wherein the grasping device has a size approximately equal to a size of the printed label.
4. The label applicator according to claim 1, wherein the moveable element is configured to move the printed label on the tabbed backing from the feeder to the holder to allow the holder to grasp the tab, and wherein the moveable element is configured to move the printed label away from the tabbed backing while the tab is grasped by the holder to remove the printed label from the tabbed backing.
5. The label applicator according to claim 1, wherein the tab extends beyond an edge of the printed label in a direction perpendicular to the edge of the printed label.
6. The label applicator according to claim 1, further comprising a holder transport connected to the holder, wherein the holder transport is configured to move the holder to a waste receptacle after the moveable element has removed the printed label from the tabbed backing, and wherein the holder is configured to deposit the tabbed backing in the waste receptacle.
7. The label applicator according to claim 1, wherein the moveable element is configured to affix the adhesive area of the printed label to an item after removing the printed label from the tabbed backing.
8. A system comprising: a printer configured to print label data on a self-adhesive label, having a tabbed backing, to produce a printed label on the tabbed backing; a feeder positioned to transport the printed label on the tabbed backing away from the printer; and a label applicator positioned to remove the printed label on the tabbed backing from the feeder, wherein the tabbed backing includes a first section, covering an adhesive area of the printed label, and a tab extending from the first section, wherein the label applicator includes a holder comprising grasping elements shaped to grasp the tab between the grasping elements, wherein the grasping elements are shaped and positioned to come together to clamp and securely lock onto the tab, and to move apart to unclamp and release the tab, and wherein the label applicator includes a moveable element configured to remove the printed label from the tabbed backing.
9. The system according to claim 8, wherein the moveable element comprises an articulated member and a contact element connected to the articulated member, and wherein the contact element is configured to grasp the printed label.
10. The system according to claim 9, wherein the contact element includes a grasping device that grasps the printed label, and wherein the grasping device has a size approximately equal to a size of the printed label.
11. The system according to claim 8, wherein the moveable element is configured to move the printed label on the tabbed backing from the feeder to the holder to allow the holder to grasp the tab, and wherein the moveable element is configured to move the printed label away from the tabbed backing while the tab is grasped by the holder to remove the printed label from the tabbed backing.
12. The system according to claim 8, wherein the tab extends beyond an edge of the printed label in a direction perpendicular to the edge of the printed label.
13. The system according to claim 8, further comprising a holder transport connected to the holder, wherein the holder transport is configured to move the holder to a waste receptacle after the moveable element has removed the printed label from the tabbed backing, and wherein the holder is configured to deposit the tabbed backing in the waste receptacle.
14. The system according to claim 8, wherein the moveable element is configured to affix the adhesive area of the printed label to an item after removing the printed label from the tabbed backing.
15. A label applicator comprising: a moveable element positioned to remove a printed label on tabbed backing from a feeder; and a clamp comprising grasping elements shaped to pinch a tab of the tabbed backing between the grasping elements, wherein the grasping elements are shaped and positioned to come together to clamp and securely lock onto the tab, and to move apart to unclamp and release the tab, wherein the tabbed backing includes a first section, covering an adhesive area of the printed label, wherein the tab extends from the first section, and wherein the moveable element is positioned to remove the printed label from the tabbed backing while the tab is clamped by the clamp.
16. The label applicator according to claim 15, wherein the moveable element comprises an articulated member and a contact element connected to the articulated member, and wherein the contact element is configured to grasp the printed label.
17. The label applicator according to claim 16, wherein the contact element includes a grasping device that grasps the printed label, and wherein the grasping device has a size approximately equal to a size of the printed label.
18. The label applicator according to claim 15, wherein the moveable element is configured to move the printed label on the tabbed backing from the feeder to the clamp to allow the clamp to pinch the tab, and wherein the moveable element is configured to move the printed label away from the tabbed backing while the tab is pinched by the clamp to remove the printed label from the tabbed backing.
19. The label applicator according to claim 15, wherein the tab extends beyond an edge of the printed label in a direction perpendicular to the edge of the printed label.
20. The label applicator according to claim 15, further comprising a holder transport connected to the clamp, wherein the holder transport is configured to move the clamp to a waste receptacle after the moveable element has removed the printed label from the tabbed backing, and wherein the clamp is configured to deposit the tabbed backing in the waste receptacle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various exemplary systems and methods are described in detail below, with reference to the attached drawing figures, in which:
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DETAILED DESCRIPTION
(9) As mentioned above, often self-adhesive address labels are applied manually; and while this is not disruptive for small quantities, as the quantities increase this task can slow output and increased labor costs. Therefore, the systems and methods herein provide a fully automated solution capable of removing self-adhesive labels from their release layer (backing) and placing such labels on packages to provide a consistent, fast automated solution.
(10) With systems and methods herein, the contents within a package (and appropriate shipping information) are sometimes identified using a bar code, RFID, OCR or other identifier and a corresponding label is printed. The printing of the label can be triggered by the arrival of a package. These systems include components for rejecting a package or label if either the package contents and/or the label do not match, or if there is a quality problem with either item.
(11) A moveable element acquires the label, removes the release liner (backing), transports the adhesive label to the package, and affixes the label to the package. More specifically, the systems herein include a clamping and translating system that works in conjunction with a robotic pick and place system. The robotic arm acquires a potentially folded label from the printer output, and the robot moves the label with release tabs exposed to the clamping and translating release liner removal system. The clamps hold the release tabs as the label is presented by the robotic arm. Once the clamps have securely locked onto the release liner tabs, the robotic arm then moves vertically to move the label away from the clamped release liner. The release liner is then shuttled to a disposal area as the label (free of release liner) is moved to the outgoing package where it is affixed for shipment.
(12) Therefore, the systems and methods herein provide fully automated label printing, removal of the release liner, disposal of the release liner, and application of the label to the correct box; and this eliminates the need for manual application of self-adhesive address labels, reducing the potential slow output and increased labor costs associated with this task.
(13) Referring now to the accompanying drawings,
(14) Also, a label feeder 112 is positioned relative to the printer 204 to transport the printed label 102B on the tabbed backing away from the printer 204. Further, an item feeder(s) 110, 114 is configured to transport at least one item 120 (that is to receive the printed label 102) to the label applicator 130.
(15) These devices/systems can also include an item detector 106, that is in communication with the controller 216, and that is positioned adjacent to the item feeder(s) 110, 114. The item detector 106 is in a location to detect (e.g., optically, wirelessly, through contact sensors, etc.) “item data” from the item 120 while the item 120 is on the item feeder(s) 110, 114 and before the item 120 is transported to the label applicator 130.
(16) The controller 216 is configured to compare a portion of the label data (e.g., data that associates the printed label 102B with the item 120, etc.) with the item data to determine if the printed label 102B that is ready to be affixed corresponds to the item 120 to which the printed label 102B is in order to be affixed. Also, these devices/systems may include a sorter 132, that is controlled by the controller 216, and that is positioned adjacent to the item feeder(s) 110, 114. The sorter 132 is in a location to redirect the item 120 from the item feeder(s) 110, 114, on to a third feeder 116 based on the printed label 102B not corresponding to the item 120. Any such sorted items 120 on the third feeder 116 can be inspected for defects, returned to the item feeder(s) 110, 114, etc., manually or automatically.
(17) As shown in
(18) As shown in
(19) As shown in
(20) As shown in
(21) The contact element 108 is configured to grasp only the printed label 102B without grasping the tabbed backing material 102A, 102C. For example, the contact element 108 can have a grasping device (e.g., a vacuum pad, an electrically charged surface, a releasable adhesive pad, a clamp, etc.) that temporarily grasps the printed label 102B (for example, contact element 108 only contacts the frontside of the printed label 102B). This grasping device of the contact element 108 generally can, for example, have a size that is approximately equal to (e.g., within 80%, 60%, 50% etc.) the size of the printed label 102B.
(22) The label removal device 122 is shown in greater detail in
(23) As shown in
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(29) As shown in
(30) Also, as shown in
(31) The processor 216 can compare the label data with the item data from the item detector 106 to determine if a printed label 102B corresponds to an item 120 to which the printed label 102B is to be attached. After performing such a comparison, these systems can: remove (using the sorter 132 that is controlled by the controller) the item 120 from the item feeder(s) 110, 114 before the item 120 reaches the label applicator 130, based on the printed label 102B not corresponding to the item 120; or remove (using the label applicator 130) the printed label 102B from the label feeder 112 before the printed label 102B reaches the label applicator 130, based on the printed label 102B not corresponding to the item 120.
(32) For example, if multiple items 120 are processed sequentially, the processor 216 calculates which printed label 102B of multiple printed labels 102B will be attached to a given item 120 based on the order of each on the feeders, allowing the sorter 132 to remove any items 120 from the item feeder 114 that do not correspond to any of the printed labels 102B on the label feeder 112 according to the order of each on the feeders. Similarly, the movable element 130 can remove any printed labels 102B that do not correspond to any of the items 120 on the item feeder(s) 110, 114.
(33) If a given item 120 and printed label 102B that correspond to one another are removed, the label applicator 130 affixed the backside of the printed label 102B to/on the item 120. Thus, these systems control the label feeder 112 and the item feeder(s) 110, 114 (under control of the processor 216) to position a corresponding item 120 adjacent the label applicator 130 after the movable element has removed a corresponding printed label 102B from the tabbed backing 102A, 102C. Further, such systems move (using the holder transport 124 that is connected to the holder 128, see
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(35) Also, in item 166, such methods automatically move (using the label feeder) the printed label on the tabbed backing from the printer to the label applicator and automatically move (using the item feeder) the item to the label applicator in item 168.
(36) In item 170, such methods can automatically compare (using the processor) the label data with the item data to determine if the printed label corresponds to the item. After performing such a comparison, these methods can: automatically remove (using the sorter that is controlled by the controller) the item from the item feeder before the item reaches the label applicator, based on the printed label not corresponding to the item (item 172); or automatically remove (using the label applicator 130) the printed label from the label feeder before the printed label reaches the label applicator, based on the printed label not corresponding to the item (item 174).
(37) If neither the item nor the printed label are removed in items 170-174, these methods automatically position (using the label applicator) the tab within the holder in item 176. Also, in item 178, these methods automatically grasp (using the holder of the label applicator) the tab of the tabbed to backing. Further, in item 180, such methods automatically remove (using the movable element of the label applicator) the printed label from the tabbed backing.
(38) In item 182, these methods automatically control the label feeder and the item feeder to position the item adjacent the label applicator after the movable element has removed the printed label from the tabbed backing. This allows methods herein to, in item 184, automatically affix (using the movable element) the printed label to the item.
(39) Further, in item 186, such methods automatically move (using the holder transport that is connected to the holder) the holder to a waste receptacle after the moveable element has removed the printed label from the tabbed backing. This allows these methods to automatically deposit (using the holder) the tabbed backing in the waste receptacle in item 188.
(40) As shown in
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(42) The input/output device 214 is used for communications to and from the computerized device 200 and comprises a wired device or wireless device (of any form, whether currently known or developed in the future). The tangible processor 216 controls the various actions of the computerized device. A non-transitory, tangible, computer storage medium device 210 (which can be optical, magnetic, capacitor based, etc., and is different from a transitory signal) is readable by the tangible processor 216 and stores instructions that the tangible processor 216 executes to allow the computerized device to perform its various functions, such as those described herein. Thus, as shown in
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(44) The one or more printing engines 240 are intended to illustrate any marking device that applies a marking material (toner, inks, etc.) to continuous media or sheets of media, whether currently known or developed in the future and can include, for example, devices that use a photoreceptor belt or an intermediate transfer belt, or devices that print directly to print media (e.g., inkjet printers, ribbon-based contact printers, etc.).
(45) While some exemplary structures are illustrated in the attached drawings, those ordinarily skilled in the art would understand that the drawings are simplified schematic illustrations and that the claims presented below encompass many more features that are not illustrated (or potentially many less) but that are commonly utilized with such devices and systems. Therefore, Applicants do not intend for the claims presented below to be limited by the attached drawings, but instead the attached drawings are merely provided to illustrate a few ways in which the claimed features can be implemented.
(46) Many computerized devices are discussed above. Computerized devices that include chip-based central processing units (CPU's), input/output devices (including graphic user interfaces (GUI), memories, comparators, tangible processors, etc.) are well-known and readily available devices produced by manufacturers such as Dell Computers, Round Rock Tex., USA and Apple Computer Co., Cupertino Calif., USA. Such computerized devices commonly include input/output devices, power supplies, tangible processors, electronic storage memories, wiring, etc., the details of which are omitted herefrom to allow the reader to focus on the salient aspects of the systems and methods described herein. Similarly, printers, copiers, scanners and other similar peripheral equipment are available from Xerox Corporation, Norwalk, Conn., USA and the details of such devices are not discussed herein for purposes of brevity and reader focus.
(47) The terms printer or printing device as used herein encompasses any apparatus, such as a digital copier, bookmaking machine, facsimile machine, multi-function machine, etc., which performs a print outputting function for any purpose. The details of printers, printing engines, etc., are well-known and are not described in detail herein to keep this disclosure focused on the salient features presented. The systems and methods herein can encompass systems and methods that print in color, monochrome, or handle color or monochrome image data. All foregoing systems and methods are specifically applicable to electrostatographic and/or xerographic machines and/or processes.
(48) In addition, terms such as “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “upper”, “lower”, “under”, “below”, “underlying”, “over”, “overlying”, “parallel”, “perpendicular”, etc., used herein are understood to be relative locations as they are oriented and illustrated in the drawings (unless otherwise indicated). Terms such as “touching”, “on”, “in direct contact”, “abutting”, “directly adjacent to”, etc., mean that at least one element physically contacts another element (without other elements separating the described elements). Further, the terms automated or automatically mean that once a process is started (by a machine or a user), one or more machines perform the process without further input from any user. Additionally, terms such as “adapted to” or “configured to” mean that a device is specifically designed to have specialized internal or external components that automatically perform a specific operation or function at a specific point in the processing described herein, where such specialized components are physically shaped and positioned to perform the specified operation/function at the processing point indicated herein (potentially without any operator input or action). In the drawings herein, the same identification numeral identifies the same or similar item.
(49) It will be appreciated that the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims. Unless specifically defined in a specific claim itself, steps or components of the systems and methods herein cannot be implied or imported from any above example as limitations to any particular order, number, position, size, shape, angle, color, or material.