MACHINE FOR DRIVING AN ELECTRIC GENERATOR
20210246864 · 2021-08-12
Inventors
Cpc classification
F03B17/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/506
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A machine for driving an electric generator moves a power module through a DOWN and UP duty cycle along a closed-loop, vertically oriented pathway. In the DOWN portion of the duty cycle, the module falls through air under the influence of gravity and generates kinetic energy for work to drive the electric generator. Upon disengagement of the power module from the electric generator, the kinetic energy of the power module then dives the power module into a bi-level water tank for a subsequent UP portion of the duty cycle. A valve mechanism and a displacement device are submerged in the bi-level tank to cooperate, in combination with each other, to create an unobstructed underwater pathway for the power module through the bi-level tank. The power module then rises under the influence of buoyancy to generate sufficient momentum for exit from the bi-level tank, and a consecutive duty cycle.
Claims
1. A machine for driving an electric generator which comprises: a buoyant power module having a volume V.sub.m and a mass m of weight W, wherein the power module is constructed to establish a buoyancy factor for the power module in a range of 0.6 to 0.75; a bi-level tank including a transfer tank with a lower water surface level, and a return tank with an upper water surface level, wherein the return tank is mounted on and above the transfer tank with a transfer port positioned therebetween, and wherein the transfer tank includes a separate access port; a valve mechanism mounted on the bi-level tank to perform a changeover operation between an open/close access valve at the access port and a close/open transfer valve at the transfer port; a displacement device submerged in the transfer tank, wherein the displacement device has a projected displacement area A.sub.d and includes a drive mechanism for moving the displacement area A.sub.d back and forth through a volume of water V.sub.d in the transfer tank to alternately displace V.sub.d from the transfer tank and recover a same volume of air V.sub.d into the transfer tank to compensate for the passage of the power module through the transfer tank, wherein V.sub.d=V.sub.m; and a control unit for launching the power module to start a duty cycle by dropping the power module from a launch platform into engagement with the electric generator, to generate electric power as the engaged power module continues falling through air by gravity, and for coordinating an operation of the valve mechanism with an operation of the displacement device, when the power module has disengaged from the electric generator and is in the transfer tank, to return the power module through water in the bi-level tank by buoyancy, to start a successive duty cycle.
2. The machine of claim 1 wherein the power module comprises: an upper end, wherein the upper end is engineered to have a coefficient of drag C.sub.D(upper); and a lower end, wherein the lower end is engineered to have a coefficient of drag C.sub.D(lower), and wherein a body for the power module is positioned between the upper end and the lower end of the power module to surround the chamber.
3. The machine of claim 2 wherein the coefficient of drag C.sub.D(upper) for the upper end of the power module is designed to establish a terminal velocity v.sub.t to generate a momentum mv.sub.t for the power module in the return tank with impetus to exit the power module from the return tank at the upper water surface level of the bi-level tank.
4. The machine of claim 2 wherein the power module accelerates to an engagement velocity v.sub.e for an engagement of the power module with the electric generator, where v.sub.e remains constant during engagement to maintain a kinetic energy of ½ mv.sub.e.sup.2 to drive the electric generator, and wherein the kinetic energy of ½ mv.sub.e.sup.2 does work after disengagement of the power module from the electric generator to initiate a dive by the power module into the transfer tank of the bi-level tank, and the coefficient of drag C.sub.D(lower) for the lower end of the power module is designed to effectively decelerate the power module in the transfer tank to zero velocity as soon as practicable.
5. The machine of claim 1 wherein the power module further comprises: a compartment for holding electronic and magnetic components, wherein the electronic and magnetic components interact with the machine and with the electric generator to guide and control movements of the power module on a closed-loop pathway through the machine.
6. The machine of claim 1 wherein the power module follows the closed-loop pathway during a duty cycle and the closed-loop pathway comprises: a power portion for the power module, wherein the power module is dropped onto the power portion for free fall from a start point, to accelerate the power module to an engagement velocity v.sub.e for engagement of the power module with the electric generator, where v.sub.e is held constant, to maintain a constant kinetic energy of ½ mv.sub.e.sup.2; and a return portion extending from within the transfer tank and through the return tank to the start point, whereon the power module attains a terminal velocity v.sub.t in the return tank to generate a momentum mv.sub.t for the power module with impetus to exit the power module from the return tank at the upper water surface level of the bi-level tank, and wherein a deflector/exit chute is incorporated with the return tank and oriented with an exit angle ϕ from vertical to facilitate the exit of the power module from the return tank.
7. The machine of claim 1 wherein the displacement device further comprises: an outside upper surface formed with the projected displacement area A.sub.d submerged in the transfer tank; a piston connected to the outside upper surface of the displacement device, wherein the piston has an inside upper surface distanced from the outside upper surface, and a lower surface formed with an area A, wherein A is less than A.sub.d and is aligned with A.sub.d; a pressure tank for holding compressed air at a predetermined pressure p.sub.1; a concertina skirt connected to the piston and positioned to surround the lower surface area A, wherein the concertina skirt is connected with the pressure tank to place the lower surface area A of the piston in fluid communication with the pressure tank, and to allow relative movement between the displacement device and the pressure tank, wherein the inside upper surface of the piston is positioned in fluid communication with the return tank; and a force actuator connected to the inside upper surface of the piston to periodically exert a force greater than Δp on the piston to move the piston through the volume V.sub.d, wherein Δp is a difference between a water pressure force A.sub.dp.sub.2 acting on the outside upper surface of the displacement device and a bias force acting against the lower surface of the piston.
8. The machine of claim 7 wherein the force actuator comprises: a motorized winch; and a cable connecting the winch to the inside upper surface of the piston, wherein the winch is connected with the control unit to periodically exert a force greater than ΔpA.sub.d on the inside upper surface of the piston to change the displacement device from a deactivated configuration to an activated configuration for displacing a volume of water V.sub.d from the transfer tank and to alternately remove the force from the inside upper surface of the piston to change the displacement device from the activated configuration to the deactivated configuration for recovering a volume of air V.sub.d into the transfer tank.
9. The machine of claim 1 further comprising: a plurality of position velocity sensors connected to the control unit and positioned on the machine for determining the velocity and location of the power module on a closed-loop pathway during a duty cycle; and a plurality of hydrodynamic sensors submerged in the bi-level tank and connected to the control unit for determining respective water pressures in the transfer tank and the return tank during an operation of the machine.
10. A machine for driving an electric generator which comprises: a buoyant power module having a volume V.sub.m and a mass m of weight W, wherein the power module moves in a duty cycle along a closed-loop vertically oriented pathway; a power portion of the pathway for the power module, wherein the power module is dropped onto the power portion for free fall from an elevated start point and accelerated under the influence of gravity to an engagement velocity v.sub.e for engagement with the electric generator, where v.sub.e is held constant during the engagement to maintain a constant kinetic energy of ½ mv.sub.e.sup.2 while driving the electric generator, and after the power module disengages from the electric generator to facilitate a dive of the power module into a bi-level water tank; a return portion of the pathway through the bi-level tank to the start point, whereon the power module attains a terminal velocity v.sub.t during its rise in the bi-level tank to generate a momentum mv.sub.t with sufficient impetus to exit the power module from the bi-level tank; a means mounted on the bi-level tank for performing a changeover operation between an open/close access valve at an access port into the bi-level tank and a close/open transfer valve submerged in the bi-level tank; a means for alternately displacing a volume of water V.sub.d from the bi-level tank and for recovering a same volume of air V.sub.d into the bi-level tank to compensate for the passage of the power module through the bi-level tank, wherein V.sub.d=V.sub.m; and a means for launching the power module from the elevated start point to start a duty cycle, and for coordinating an operation of the changeover performing means with an operation of the displacing/recovering means, when the power module is in the bi-level tank, to return the power module through water in the bi-level tank by buoyancy, to the start point for a successive duty cycle.
11. The machine of claim 10 wherein the power module is constructed to establish a buoyancy factor for the power module in a range of 0.6 to 0.75.
12. The machine of claim 10 wherein the bi-level tank includes a transfer tank with a lower water surface level, and a return tank with an upper water surface level, wherein the return tank is mounted on and above the transfer tank with a transfer port positioned therebetween, and wherein an open/close configuration for the transfer port is determined by the changeover performing means.
13. The machine of claim 10 wherein the displacing/recovering means is a displacement device submerged in the transfer tank, wherein the displacement device has a projected displacement area A.sub.d and includes a drive mechanism for moving the displacement area A.sub.d back and forth through a distance d to alternately displace the volume of water V.sub.d in the bi-level tank and recover a same volume of air V.sub.d into the transfer tank.
14. The machine of claim 13 wherein the drive mechanism is selected from the group consisting of pneumatically activated inflatable bladders and pressurized bellows, mechanically activated pistons, plungers, and plates, and devices requiring both pneumatic and mechanical activation, as well as devices that employ a piston component activated by an electric and/or electromagnetic drive.
15. The machine of claim 13 wherein the changeover performing means is a valve mechanism with valves selected from the group consisting of globe valves, butterfly valves, gate valves, ball valves, check valves, diaphragm valves, plug valves and pinch valves.
16. The machine of claim 10 wherein the power module comprises: an upper end, wherein the upper end is engineered to have a coefficient of drag C.sub.D(upper); and a lower end, wherein the lower end is engineered to have a coefficient of drag C.sub.D(lower), and wherein a body for the power module is positioned between the upper end and the lower end of the power module to surround the chamber.
17. The machine of claim 16 wherein the coefficient of drag C.sub.D(upper) for the upper end of the power module is designed to establish a terminal velocity v.sub.t to generate a momentum mv.sub.t for the power module in the return tank with impetus to exit the power module from the return tank at the upper water surface level of the bi-level tank, and wherein the coefficient of drag C.sub.D(lower) for the lower end of the power module is designed to effectively decelerate the power module in the transfer tank to zero velocity as soon as practicable.
18. The machine of claim 11 wherein the power module further comprises: a compartment for holding electronic and magnetic components, wherein the electronic and magnetic components interact with the machine and with the electric generator to guide and control movements of the power module on the closed-loop pathway.
19. A method for manufacturing a machine for moving a power module through a DOWN and UP duty cycle for driving an electric generator which comprises the steps of: constructing a transfer tank having a cover, wherein the cover is formed with an access port and a transfer port; erecting a return tank on the cover of the transfer tank, wherein the return tank is a hollow tower having an upper end and a lower end, and wherein the lower end is mounted over the transfer port of the transfer tank with a fluid tight seal to establish fluid communication between the transfer tank and the return tank, to create a bi-level tank including the transfer tank with a lower water surface level at the access port, and including a return tank with an exposed upper water surface level; establishing a deflector/exit chute at the upper end of the return tank, wherein the deflector/exit chute is oriented to establish an exit angle ϕ from vertical, wherein the exit angle ϕ will preferably be in a range between 15°-20°; providing a launch platform above the return tank for receiving a power module from the deflector/exit chute; mounting a valve mechanism on the bi-level tank to perform a changeover operation between an open/close access valve at the access port and a close/open transfer valve at the transfer port; positioning a submerged displacement device in the transfer tank, wherein the displacement device has a projected displacement area A.sub.d and includes a drive mechanism for moving the displacement area A.sub.d through a volume of water V.sub.d in the transfer tank to alternately displace a volume of water V.sub.d from the transfer tank and recover a same volume of air V.sub.d into the transfer tank to compensate for the passage of the power module through the transfer tank, wherein V.sub.d=V.sub.m; and incorporating a control unit connected with the bi-level tank for launching the power module from the launch platform to start a duty cycle by dropping the power module into engagement with the electric generator, to generate electric power as the engaged power module continues falling through air by gravity, and for coordinating an operation of the valve mechanism with an operation of the displacement device, when the power module is in the transfer tank, to return the power module through water in the bi-level tank by buoyancy, to start a successive duty cycle.
20. The method of claim 19 further comprising the steps of: creating the power module as a structure having a volume V.sub.m and a mass m of weight W, wherein the power module is formed with a chamber to establish a buoyancy factor for the power module in a range of 0.6 to 0.75; engineering a lower end of the power module to have a coefficient of drag C.sub.D(lower) designed to effectively decelerate the power module in the transfer tank to zero velocity as soon as practicable after the power module enters the transfer tank; engineering an upper end of the power module to have a coefficient of drag C.sub.D(upper) wherein the coefficient of drag C.sub.D(upper) is designed to establish a terminal velocity v.sub.t for generating a momentum mv.sub.t in the return tank with impetus to exit the power module from the return tank; and establishing a compartment in the chamber for holding electronic and magnetic components, wherein the electronic and magnetic components interact with the machine and with the electric generator to guide and control movements of the power module on a closed-loop pathway.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0080] The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0093] Referring initially to
[0094] Additional aspects of the bi-level tank 12 will be appreciated with reference to
[0095] Still referring to
[0096] An operation of the valve mechanism 36/40, and its import for an operation of the machine 10, will be best appreciated with a successive consideration of
[0097] In
[0098] For the next successive configuration for the valve mechanism 36/40,
[0099] As disclosed above, the valve mechanism 36/40 is provided for the purpose of maintaining different levels for the water surface 42 and the water surface 44 in the bi-level tank 12. Insofar as the actual operation of a valve mechanism 36/40 is concerned, this operation merely needs to changeover the open and closed condition of the access port 34 and the transfer port 38 in the bi-level tank 12. For this purpose, the selection of a specific type valve mechanism 36/40 for each machine 10 will depend on the operational requirements of the machine 10 that is being constructed (e.g. structural strength required, size, timing and output power requirements). Thus, although many valve types can be considered for use with the machine 10, the selection of a particular valve type for the valve mechanism 36/40 is a design and engineering consideration that can, and often will, require an evaluation of many different types of valves; to include: globe valves, butterfly valves, gate valves, slide valves, ball valves, check valves, diaphragm valves, plug valves and pinch valves.
[0100] In general, the operation of a displacement device 46 in accordance with the present invention will be best appreciated with reference to
[0101] Structurally, the activated displacement device 46′ occupies a displacement volume V.sub.d in the transfer tank 14 that is equal to the volume V.sub.m of the power module 18 (V.sub.d=V.sub.m). To establish this relationship, a surface 48 of the displacement device 46, having a flat projection displacement area A.sub.d, has been moved into the transfer tank 14 through a displacement distance d (i.e. V.sub.d=A.sub.dd). The result here is that in addition to the presence of a power module 18 of volume V.sub.m in the transfer tank 14, a volume of water equal to A.sub.dd (i.e. V.sub.d) has been displaced from the transfer tank 14 and moved into the return tank 16. Recall V.sub.d=V.sub.m. Therefore, the total water displaced from the transfer tank 14 for the configuration of the bi-level tank 12 shown in
[0102] In
[0103] As envisioned for the present invention, a displacement device 46 can have any one of several different structures. Accordingly, each structure will have correspondingly different components. It is possible that the displacement device 46 may be either pneumatically activated, mechanically activated or activated by a structure that requires both pneumatic and mechanical activation. For instance, as a pneumatic device, the displacement device 46 may employ compressed air to operate pressurized bellows or an inflatable bladder. On the other hand, for a mechanical device the displacement device 46 may employ a piston component that is activated by an electromagnetic drive, an electric drive or a mechanical drive. Stated differently, the present invention recognizes the possibility that different drive components may be employed to operate a displacement device 46 for the purposes of the present invention. In any case, it is necessary for the displacement device 46 to first displace a volume of water V.sub.d from the transfer tank 14 as disclosed above. Then, the displacement device 46 needs to be timely activated in cooperation with the valve mechanism 36/40 to recover a same volume of air V.sub.d into the transfer tank 14, as also disclosed above.
[0104] With reference to
[0105] Still referring to
[0106] At this point in the duty cycle of a power module 18, in order to displace a volume of water V.sub.d from the transfer tank 14, and to move it into the return tank 16, the outside upper surface 48 of the displacement device 46 must act against the water pressure p.sub.2 that is caused by the head height h.sub.2 in the transfer tank 14. In this case, the work required to displace V.sub.d will be equal to the product of the projected displacement area A.sub.d for the upper surface 48 of the displacement device 46, the pressure p.sub.2 in the return tank 14, and the displacement distance d that is required for a movement of the displacement device 46 to create a volume V.sub.d (i.e. A.sub.dp.sub.2d).
[0107] In a preferred embodiment for the displacement device 46, fluid pressure p.sub.1 from pressure tank 52 is established in fluid communication with the lower surface 50 of the piston 49 of the displacement device 46. This pressure p.sub.1 on the lower surface 50 of piston 49 will act directly against the area A of the lower surface 50 and thereby create a biasing force Ap.sub.1. This biasing force Ap.sub.1 will then directly oppose the force A.sub.dp.sub.2 that acts against the upper surface 48 of the displacement device 46. Recall, the inside upper surface 51 of the piston 49 will also be subject to the pressure p.sub.2. Thus, a structure is created where the only pressure forces acting on the displacement device are p.sub.1 and p.sub.2. Within this structural combination, the pressure p.sub.2 that is due to head height h.sub.2 in the return tank 16 and the pressure p.sub.1 from the pressure tank 52 can be respectively used to create a pressure differential Δp=p.sub.2−p.sub.1, wherein p.sub.2>p.sub.1. Thus, a force that is proportional to Δp will always act against the displacement device 46 to urge the displacement device 46 into its deactivated configuration. It is also to be appreciated that other devices can be used to create the bias force. For instance, instead of using compressed air, a spring can be used with an appropriate spring constant to establish Δp. Further, the use of a counteracting water column is possible. For example, water pressure from the return tank 16 can be directed against the lower surface 50 of the piston 49 to create Δp.
[0108] In any event, it is important that the bias force create a Δp that is relatively small, e.g. in a range between 1.5 and 2 psi. Accordingly, an activating force from the force actuator 56 that will raise the displacement device 46 through a distance d, against the force A.sub.dp.sub.2d that is caused by water in the transfer tank 14, need only be greater than A.sub.dΔp. Preferably, the force actuator 56 will be a motorized winch-type motor that is connected by a cable 57 with the inside upper surface 51 of the piston 49.
[0109] The power module 18 shown in
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[0111] As emphasized above, it is an important design consideration for the present invention that the power module 18 be buoyant. For this consideration, the weight W and the volume V.sub.m are constant, and are predetermined. Thus, the buoyancy of the power module 18 must consider the weight that is added by components put into the chamber 64. For instance, it is envisioned that the chamber 64 will include a compartment 68 for holding electronics (e.g. sensors) and possibly magnets (not shown). Also, if necessary, materials including a support grid 70 can be erected in the interior of the chamber 64 for added strength and rigidity. In any event, as disclosed above, the power module 18 must be buoyant, and have a buoyancy factor that is preferably in a range between 0.6 and 0.75.
[0112] In accordance with above disclosure, and with reference to
[0113] The plurality of position/velocity sensors 72 are specifically located on the machine 10 to measure positions and velocities of each power module 18 as it passes selected points in the bi-level tank 12 during its respective duty cycle. Preferably, at least one position/velocity sensor 72 is positioned at the launch platform 30 to determine when a power module 18 is ready for launch. At least one position/velocity sensor 72 is located on the DOWN portion of the closed-loop pathway 20 to monitor the velocity v.sub.e of power modules 18 while they are driving the electric generator 78 by their engagement with a linear drive component 80 for the electric generator 78.
[0114] Also, a plurality of position/velocity sensors 72 are positioned in the bi-level tank 12. More specifically, position/velocity sensors 72 are positioned in the transfer tank 14 to monitor the transfer of a power module 18 from the transfer tank 14 into the return tank 16. Further, position/velocity sensors 72 are positioned in the return tank 16 to ensure appropriate duty cycle locations for power modules 18 on the UP portion of the closed-loop pathway 20 in preparation for a subsequent exit from the return tank 16.
[0115] The plurality of hydrodynamic sensors 74 are submerged in the bi-level tank 12 to measure fluid characteristics of the liquid in the bi-level tank 12. In particular, at least one hydrodynamic sensor 74a records fluid pressure in the transfer tank 14 when the access port 34 is open and the transfer port 38 is closed. At least one other hydrodynamic sensor 74b records fluid pressure in the transfer tank 14 when the access port 34 is closed and the transfer port 38 is open. And, at least one hydrodynamic sensor 74c records fluid pressure in the transfer tank 14 to monitor variations Δ.sub.1 in the lower level water surface 42 of the transfer tank 14. The general purpose here is to provide hydrodynamic values that can affect the velocity of a power module 18 in the bi-level tank 12, and to provide information to a control unit 82 (see
[0116] With reference to
[0117] Operational control for the machine 10 will be best appreciated with reference to
[0118] With reference to the timeline in
[0119] With the above in mind, the positions and velocities of each power module 18 as it travels through a duty cycle 84 must necessarily be based on T.sub.e. Also, as discussed above, there are two velocities in a duty cycle 84 that will remain substantially constant. First, the engagement velocity V.sub.e that a power module 18 has during a power phase 86 (see
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[0121] As shown, v.sub.e is held constant between t.sub.2 and t.sub.3 for a time interval T.sub.e. Note: at the time t.sub.3, as a power module 18 disengages from the linear drive component 80, the next successive power module 18 will simultaneously engage with the linear drive component 80. Also, it is important to note that at the time t.sub.3, the access port 34 will be open to allow the disengaged power module 18 to enter the transfer tank 14. At this time, the transfer port 38 will accordingly be closed. As a safety feature, in order to ensure that access port 34 is indeed open, a mechanical trip switch 94 (see
[0122] Once the power module 18 is in the transfer tank 14, the displacement device 46 is activated to force a volume of liquid V.sub.d from the transfer tank 14, through the now-open transfer port 38. Specifically, as noted elsewhere herein, this displaced volume V.sub.d of liquid will be equal to the volume V.sub.m of the power module 18 that is in the transfer tank 14 at the time.
[0123] While it is inside the transfer tank 14, the power module 18 will decelerate to zero (v=0). Then, as it is being reoriented in the transfer tank 14, the power module 18 will accelerate to its terminal velocity v.sub.t as it transitions from the transfer tank 14 and into the return tank 16. It is important that the power module 18 leave the transfer tank 14 within the time interval T.sub.e so the next power module 18 will be able to enter the transfer tank 14 during its respective duty cycle 84.
[0124] Still referring to
[0125] Recall, with reference to
[0126] As envisioned for the present invention, it may be desirable for there to be a plurality of power modules 18 concurrently engaged with the linear drive component 80. In this case, the time each power module 18 is reoriented in the transfer tank 14 will necessarily be shortened since there can only be one power module 18 at a time in the transfer tank 14.
[0127] Another consideration for the structure of a machine 10 is the incorporation of internal guides 96 that are referred to in
[0128] Referring now to
[0129] While the particular Machine for Driving an Electric Generator as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.