Centrifugal compressor and turbocharger
11066982 · 2021-07-20
Assignee
Inventors
Cpc classification
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A centrifugal compressor operable in a wide operation range under a condition accompanied with pulsations of a pressure and a flow rate. The centrifugal compressor has a casing including at least one recirculation channel that includes a first inlet slit connected to an air flow passage on a downstream side of a leading edge in an air flow direction of the air flow passage, a second inlet slit connected to the air flow passage on a downstream side of the first inlet slit in the air flow direction of the air flow passage, a first vane disposed on a downstream side of the first inlet slit or in the first inlet slit in the at least one recirculation channel, and a second vane disposed on a downstream side of the second inlet slit or in the second inlet slit in the at least one recirculation channel.
Claims
1. A centrifugal compressor comprising: an impeller; and a casing housing the impeller and internally forming an air flow passage to guide air to the impeller, wherein the casing includes at least one recirculation channel for recirculating a part of the air flowing through the air flow passage from a downstream side of a leading edge of a blade of the impeller to an upstream side of the leading edge, wherein the at least one recirculation channel includes: a first inlet slit connected to the air flow passage on the downstream side of the leading edge in an air flow direction of the air flow passage; a second inlet slit connected to the air flow passage on a downstream side of the first inlet slit in the air flow direction of the air flow passage; a first vane disposed on the downstream side of the first inlet slit or in the first inlet slit in the at least one recirculation channel; and a second vane disposed on a downstream side of the second inlet slit or in the second inlet slit in the at least one recirculation channel, and wherein α1>α2 is satisfied, where α1 is an angle between a chordwise direction of the first vane and a circumferential direction with respect to a rotational shaft of the impeller at a position of a leading edge of the first vane, and α2 is an angle between a chordwise direction of the second vane and the circumferential direction with respect to the rotational shaft of the impeller at a position of a leading edge of the second vane.
2. The centrifugal compressor according to claim 1, wherein the at least one recirculation channel includes a first recirculation channel including the first inlet slit, the second inlet slit, the first vane, and the second vane, and wherein the first recirculation channel includes: an outlet slit connected to the air flow passage on an upstream side of the leading edge of the blade in the air flow direction of the air flow passage; and an outer peripheral space portion disposed on an outer peripheral side of the air flow passage, and connected to each of the first inlet slit, the second inlet slit, and the outlet slit.
3. The centrifugal compressor according to claim 2, wherein the first vane is disposed in the first inlet slit, and the second vane is disposed in the second inlet slit.
4. The centrifugal compressor according to claim 1, wherein the at least one recirculation channel includes a first recirculation channel including the first inlet slit and the first vane, and a second recirculation channel including the second inlet slit and the second vane, wherein the first recirculation channel includes a first outlet slit connected to the air flow passage on the upstream side of the leading edge of the blade in the air flow direction of the air flow passage, and a first outer peripheral space portion disposed on an outer peripheral side of the air flow passage and connected to each of the first inlet slit and the first outlet slit, and wherein the second recirculation channel includes a second outlet slit connected to the air flow passage on an upstream side of the first outlet slit in the air flow direction of the air flow passage, and a second outer peripheral space portion disposed on an outer peripheral side of the first outer peripheral space portion and connected to each of the second inlet slit and the second outlet slit.
5. The centrifugal compressor according to claim 4, wherein the first vane is disposed in the first outer peripheral space portion, and the second vane is disposed in the second outer peripheral space portion.
6. The centrifugal compressor according to claim 4, wherein the first outlet slit has a width which is smaller than a width of the second outlet slit.
7. The centrifugal compressor according to claim 1, wherein the first inlet slit has a width which is smaller than a width of the second inlet slit.
8. The centrifugal compressor according to claim 1, wherein the first vane and the second vane are arranged so as to satisfy 10°≤α1−α2≤25°.
9. A turbocharger comprising: a turbine; and the centrifugal compressor according to claim 1 connected to the turbine via a rotational shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(16) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(17) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(18) For instance, an expression of an equal state such as “same”, “equal”, and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(19) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(20) On the other hand, an expression such as “comprise”, “include”, “contain, and “have” are not intended to be exclusive of other components.
(21)
(22) As shown in
(23) The impeller 10 includes a hub 14 fixed to the rotational shaft 6 and a plurality of blades 16 disposed at intervals in the circumferential direction on the outer peripheral surface of the hub 14. The impeller 10 is connected to a turbine rotor 9 of the turbine 8 via the rotational shaft 6. The impeller 10 and the turbine rotor 9 are configured to rotate integrally with each other. The rotational shaft 6 is supported rotatably by a bearing 5.
(24) The casing 12 includes an air guide portion 20 and a scroll portion 22. The air guide portion 20 internally forms an air flow passage 18 so as to guide air to the impeller 10. The air passing through the impeller 10 flows into the scroll portion 22.
(25) The air guide portion 20 includes at least one recirculation channel 26 (casing treatment) for recirculating a part of the air flowing through the air flow passage 18 from the downstream side of leading edges 24 of the blades 16 of the impeller 10 to the upstream side of the leading edges 24.
(26)
(27) The recirculation channel 26 shown in
(28) The outer peripheral space portion 28 is annularly formed on the outer peripheral side of the air flow passage 18 and extends in the axial direction.
(29) The first inlet slit 30 is annularly formed between the air flow passage 18 and the outer peripheral space portion 28 so as to bring the air flow passage 18 and the outer peripheral space portion 28 into communication with each other in the radial direction. The first inlet slit 30 has an inner circumferential end 30a and an outer circumferential end 30b. The inner circumferential end 30a is connected to the air flow passage 18 on the downstream side of the leading edges 24 of the blades 16 of the impeller 10 in an air flow direction of the air flow passage 18. The outer circumferential end 30b is connected to the outer peripheral space portion 28.
(30) The second inlet slit 32 is annularly formed between the air flow passage 18 and the outer peripheral space portion 28 so as to bring the air flow passage 18 and the outer peripheral space portion 28 into communication with each other in the radial direction. The second inlet slit 32 has an inner circumferential end 32a and an outer circumferential end 32b. The inner circumferential end 32a is connected to the air flow passage 18 on the downstream side of the first inlet slit 30 in the air flow direction of the air flow passage 18. The outer circumferential end 32b is connected to the outer peripheral space portion 28 on the upstream side of the first inlet slit 30 in the air flow direction of the outer peripheral space portion 28.
(31) The outlet slit 34 is annularly formed between the air flow passage 18 and the outer peripheral space portion 28 so as to bring the air flow passage 18 and the outer peripheral space portion 28 into communication with each other in the radial direction. The outlet slit 34 has an inner circumferential end 34a and an outer circumferential end 34b. The inner circumferential end 34a is connected to the air flow passage 18 on the upstream side of the leading edges 24 of the blades 16 of the impeller 10 in the air flow direction of the air flow passage 18. The outer circumferential end 34b is connected to the outer peripheral space portion 28 on the downstream side of the first inlet slit 30 in the air flow direction of the outer peripheral space portion 28 (in the depicted embodiment, at a downstream end part 28a of the outer peripheral space portion 28 in the air flow direction of the outer peripheral space portion 28).
(32)
(33) As shown in
(34) The first vane 36 and the second vane 38 are arranged so as to satisfy α1>α2, where α1 is an angle between a tangential direction u of a rotation speed of the impeller 10 at the position of a leading edge 40 of the first vane 36 (the circumferential direction with respect to the rotational shaft 6 of the impeller 10) and a chordwise direction C1 of the first vane 36 (a direction to link the leading edge 40 and a trailing edge 42 of the first vane 36, the leading edge 40 being designated as a starting point) in a cross section shown in
(35) Since the first vane 36 and the second vane 38 are arranged so as to satisfy α1>α2 as described above, it is possible to reduce a surge flow rate and expand an operation range to a low flow rate side, and to stably operate the centrifugal compressor 4 in a wide operation range under a condition accompanied with pulsations of a pressure and a flow rate by an engine (not shown).
(36) The reasons why it is possible to obtain the above-described effects will be described below with discussions about the reference embodiment.
(37) A centrifugal compressor used for a turbocharger for an automobile is used under a condition accompanied with time fluctuations (pulsations) of a pressure and a flow rate by an engine. Surging characteristics at this time demonstrates a different tendency relative to a compressor unit test (bench test) under a condition accompanied with no pulsation. That is, under the pulsation condition, the surge flow rate tends to be reduced relative to the compressor unit test (steady condition).
(38) A factor in reducing the surge flow rate under the pulsation condition is the influence of inertia dm/dt of a fluid generated by a time fluctuation of a mass flow rate m[kg/s] of an impeller inlet. It is considered that the time fluctuation of the flow rate becomes steep due to pulsation, increasing the inertia, and a backflow from an impeller outlet is inhibited, causing less surge.
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(40)
(41) In
(42) As shown in
(43) A difference between the amplitudes of the flow rate at the inlet under the pulsation condition according to the presence or absence of the recirculation channel can be described by the following theory.
(44) First, as the first premise, the recirculation flow rate of the recirculation channel changes in accordance with a pressure state at the outlet of the centrifugal compressor. In addition, as the second premise, the flow rate becomes minimum at a pressure maximum point, and the flow rate becomes maximum at a pressure minimum point because of P-Q characteristics of a general centrifugal compressor.
(45) On the basis of these premises, at a point where the intake flow rate becomes maximum, a differential pressure between the front and the rear of the recirculation channel (a differential pressure between a point P and a point Q in
(46) From the above-described theory, it is considered that it is possible to suppress the attenuation of the inertia caused by the flow-rate fluctuation at the impeller inlet and to effectively reduce the surge flow rate of the centrifugal compressor under the pulsation condition if the structure of the recirculation channel with less fluctuation of the recirculation flow rate under the pulsation condition is designed.
(47) In view of the above, considering the configuration shown in
(48) Thus, as shown in
(49) For example, the angle α1 of the first vane 36 may relatively be set large so that a pressure loss coefficient of the first inlet slit 30 becomes minimum when the flow rate is minimum (when the pressure ratio is maximum) as shown in
(50) The slits 30, 32 with which the flow angle θ matches are switched in accordance with an operation point of the centrifugal compressor 4 under the pulsation condition by thus setting the appropriate angle α1 and angle α2 which satisfy α1>α2, making it possible to suppress the fluctuation of the recirculation flow rate according to an operation state of the centrifugal compressor 4 and to maintain the flow-rate fluctuation at the impeller inlet in the embodiment as shown in
(51) In a case in which the first vane 36 and the second vane 38 are not disposed in the above-described embodiment, the magnitude relationship between the pressure loss coefficient of the first inlet slit 30 and the pressure loss coefficient of the second inlet slit 32 does not change even if the flow angle θ varies, and thus it is impossible to effectively suppress the fluctuation of the recirculation flow rate.
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(53) The first recirculation channel 26A includes a first outer peripheral space portion 48, a first inlet slit 50, a first outlet slit 52, and a plurality of first vanes 54. The first outer peripheral space portion 48 is annularly formed on the outer peripheral side of the air flow passage 18 and extends in the axial direction.
(54) The first inlet slit 50 is annularly formed between the air flow passage 18 and the first outer peripheral space portion 48 so as to bring the air flow passage 18 and the first outer peripheral space portion 48 into communication with each other in the radial direction. The first inlet slit 50 has an inner circumferential end 50a and an outer circumferential end 50b. The inner circumferential end 50a is connected to the air flow passage 18 on the downstream side of the leading edges 24 of the blades 16 of the impeller 10 in the air flow direction of the air flow passage 18. The outer circumferential end 50b is connected to the first outer peripheral space portion 48.
(55) The first outlet slit 52 is annularly formed between the air flow passage 18 and the first outer peripheral space portion 48 so as to bring the air flow passage 18 and the first outer peripheral space portion 48 into communication with each other in the radial direction. The first outlet slit 52 has an inner circumferential end 52a and an outer circumferential end 52b. The inner circumferential end 52a is connected to the air flow passage 18 on the upstream side of the leading edges 24 of the blades 16 in the air flow direction of the air flow passage 18. The outer circumferential end 52b is connected to the first outer peripheral space portion 48 on the downstream side of the first inlet slit 50 in the air flow direction of the first outer peripheral space portion 48 (in the depicted embodiment, at a downstream end part 48a of the first outer peripheral space portion 48 in the air flow direction of the first outer peripheral space portion 48).
(56) The second recirculation channel 26B includes a second outer peripheral space portion 56, a second inlet slit 58, a second outlet slit 60, and a plurality of second vanes 62. The second outer peripheral space portion 56 is annularly formed on the outer peripheral side of the first outer peripheral space portion 48 and extends in the axial direction.
(57) The second inlet slit 58 is annularly formed between the air flow passage 18 and the second outer peripheral space portion 56 so as to bring the air flow passage 18 and the second outer peripheral space portion 56 into communication with each other in the radial direction. The second inlet slit 58 has an inner circumferential end 58a and an outer circumferential end 58b. The inner circumferential end 58a is connected to the air flow passage 18 on the downstream side of the first inlet slit 30 in the air flow direction of the air flow passage 18. The outer circumferential end 58b is connected to the second outer peripheral space portion 56. A slit width W2 of the second inlet slit 58 in the axial direction is set larger than a slit width W1 of the first inlet slit 50 in the axial direction.
(58) The second outlet slit 60 is annularly formed between the air flow passage 18 and the second outer peripheral space portion 56 so as to bring the air flow passage 18 and the second outer peripheral space portion 56 into communication with each other in the radial direction. The second outlet slit 60 has an inner circumferential end 60a and an outer circumferential end 60b. The inner circumferential end 60a is connected to the air flow passage 18 on the upstream side of the second inlet slit 58 in the air flow direction of the air flow passage 18. The outer circumferential end 60b is connected to the second outer peripheral space portion 56 on the downstream side of the second inlet slit 58 in the air flow direction of the second outer peripheral space portion 56 (in the depicted embodiment, at a downstream end part 56a of the second outer peripheral space portion 56 in the air flow direction of the second outer peripheral space portion 56). A slit width W4 of the second outlet slit 60 in the axial direction is set larger than a slit width W3 of the first outlet slit 52 in the axial direction.
(59)
(60) As shown in
(61) The first vane 54 and the second vane 62 are arranged so as to satisfy α1>α2, where α1 is the angle between the tangential direction u of the rotation speed of the impeller 10 at the position of a leading edge 64 of the first vane 54 (the circumferential direction with respect to the rotational shaft 6 of the impeller 10) and the chordwise direction C1 of the first vane 36 (a direction to link the leading edge 64 and a trailing edge 66 of the first vane 54, the leading edge 64 being designated as a starting point) as shown in
(62) In the configuration shown in
(63) Since the recirculation channels 26A, 26B with which the flow angle θ matches are thus switched in accordance with the operation point of the centrifugal compressor 4, it is possible to suppress the fluctuation of the recirculation flow rate according to the operation state of the centrifugal compressor 4 and to effectively reduce the surge flow rate of the centrifugal compressor 4 under the pulsation condition as compared with the centrifugal compressor according to the reference embodiment (see
(64) Moreover, as described above, the slit width W1 of the first inlet slit 50 is set smaller than the slit width W2 of the second inlet slit 58, and the slit width W3 of the first outlet slit 52 is set smaller than the slit width W4 of the second outlet slit 60. Thus, a channel resistance of the first recirculation channel 26A corresponding to the first vanes 54 which matches the flow angle θ at the low flow rate where the recirculation flow rate is to be decreased is increased, a channel resistance of the second recirculation channel 26B corresponding to the second vanes 62 which matches the flow angle θ at the high flow rate where the recirculation flow rate is to be increased is decreased. Thus, it is possible to enhance an effect of suppressing the fluctuation of the recirculation flow rate to equalize the recirculation flow rate. However, from viewpoints of manufacturability and packaging of the casing 12, the embodiment shown in
(65) The present invention is not limited to the above-described embodiment, and also includes an embodiment obtained by modifying the above-described embodiment and an embodiment obtained by combining these embodiments as appropriate.