Trimmable tail kit rudder
11067371 · 2021-07-20
Assignee
Inventors
Cpc classification
F42B10/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42B10/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A tail kit assembly of a guided munition having a tail kit base connected to a trailing end of a projectile body. The tail kit base is rotatable relative to the projectile body. A trimmable rudder has forward and rearward ends. The forward end is pivotally coupled to the tail kit base, such that the trimmable rudder can, relative to the tail kit base, between retracted and extended orientations. An actuator is fixed between the tail kit base and the rearward end of the trimmable rudder. The actuator is electrically coupled to an onboard guidance system that controls actuation of the actuator to pivot the trimmable rudder between the retracted orientation and the extended orientation.
Claims
1. A tail kit assembly, the tail kit assembly comprising: a tail kit base configured to be connected to a trailing end of a projectile body, the tail kit base being rotatable about a longitudinal axis relative to the projectile body when deployed; at least one strake being coupled to and radially extending from the tail kit base such that each strake has an edge shaped in a helical manner; at least one trimmable rudder having forward and rearward ends, the forward end being flexibly coupled to the tail kit base and the rearward end being a rearward free end, such that the at least one trimmable rudder is movable, relative to the tail kit base, between a retracted orientation and an extended orientation; and at least one actuator being fixed between the tail kit base and the rearward free end of each of the at least one trimmable rudder, the at least one actuator configured to be electrically coupled to a guidance system of the projectile body, the guidance system controllably activating each of the at least one actuator to independently bias the rearward free end of the at least one trimmable rudder between the retracted orientation and the extended orientation.
2. The tail kit assembly according to claim 1, wherein the at least one actuator is a synthetic muscle that is electrically activated by the guidance system to bias the corresponding rearward free end of the at least one trimmable rudder to the extended orientation in which the rearward free end of the at least one trimmable rudder is radially biased away from the tail kit base, and, when inactivated, the synthetic muscle is retracted and received within a cavity formed in a lower surface a pocket in the tail kit base and the at least one trimmable rudder is retracted into the pocket in the tail kit base.
3. The tail kit assembly according to claim 2, wherein when each of the at least one trimmable rudders is received within a respective pocket in the surface of the tail kit base, an exterior surface of the trimmable rudder is uniform with an outer surface of the tail kit base.
4. The tail kit assembly according to claim 1, wherein the edge shaped in a helical manner of the at least one strake communicates with an airflow to rotate the tail kit base in a direction counter to a direction of rotation of the projectile body when deployed.
5. The tail kit assembly according to claim 4, wherein the at least one strake reduces drag and provides a differential rotational speed between a rotational speed of the tail kit base and a rotational speed of the projectile body, the differential rotational speed being between 10,000 to 20,000 RPM, and the at least one actuator is configured to be modulated between 50 to 200 Hz to independently actuate the at least one trimmable rudder to facilitate variable course correction matched to a current airspeed of a munition.
6. The tail kit assembly according to claim 4, wherein the at least one strake comprises four orthogonal strakes.
7. The tail kit assembly according to claim 4, wherein the at least one strake is coupled to a separate actuator that adjustably biases the edge of each strake that is shaped in a helical manner into the airstream as a function of air speed to maintain a fixed differential rotational speed between the tail kit base and the projectile body during flight.
8. The tail kit assembly according to claim 1, wherein the at least one trimmable rudder comprises four trimmable rudders and each of the trimmable rudders is configured to be independently biased to the extended orientation during rotation of the tail kit base when each trimmable rudder is oriented in a position correlating to a desired course correction when deployed.
9. The tail kit assembly according to claim 1, wherein the at least one trimmable rudder comprises a plurality of trimmable rudders and each of the plurality of trimmable rudders is configured to be controllably biased independent of each other by a corresponding one of a plurality of actuators.
10. The tail kit assembly according to claim 9, wherein each of the plurality of actuators being synthetic muscle that when deactivated and activated is configured to bias the corresponding rearward free end of a trimmable rudder between the retracted and the extended orientations at a frequency of 200 Hz.
11. The tail kit assembly according to claim 1, further comprising a plurality of strakes being connected to the tail kit base, the plurality of strakes reduce the spin of the tail kit base from 20,000 RPM to between 0 to 12,000 RPM when deployed.
12. The tail kit assembly according to claim 11, wherein the at least one trimmable rudder, in the retracted orientation, is configured to be received in the tail kit base such that an exterior surface of the at least one trimmable rudder is entirely flush with an outer surface of the tail kit base, and the plurality of strakes are coupled to at least one actuator that variably biases an edge of each of the plurality of strakes that is shaped in a helical manner into the airstream such that an interaction of the strake with the airstream is adjustable.
13. The tail kit assembly according to claim 12, wherein the plurality of strakes is variably biased into the airstream as a function of airspeed of the munition such that a fixed differential rotational speed between the tail kit base and the projectile body is maintained during flight.
14. The tail kit assembly according to claim 1, wherein each of the at least one trimmable rudders is formed as a hinged flap in an outer surface of the tail kit base.
15. The tail kit assembly according to claim 14, wherein the at least one trimmable rudder comprises four hinged flaps, each of the four hinged flaps being independently moved by a corresponding actuator to the extended orientation during rotation of the tail kit base when that flap is aligned in a position correlating to a desired course correction of the munition.
16. The tail kit assembly according to claim 2, wherein the synthetic muscle is comprised of a carbon fiber material.
17. A method of guiding a munition having a tail kit assembly, the method comprising: mounting at least one trimmable rudder and at least one strake having an edge shaped in a helical manner on the tail kit assembly; providing the munition to an ordnance and firing the munition such that a body of the munition rotates about a longitudinal axis at a first rotational speed; de-spinning the tail kit assembly with the at least one strake such that the tail kit assembly rotates about the longitudinal axis at a second rotational speed relative to the munition body; receiving, with a guidance control system, signals which either signify a course correction of a current trajectory of the munition is necessary or unnecessary; if the received signals signify the course correction is necessary, controlling an actuator per each at least one trimmable rudder, with the guidance control system, to adjust an orientation of a rearward free end of the at least one trimmable rudder between a retracted orientation and an extended orientation to correct the current trajectory of the munition; and if the received signals signify a course correction is unnecessary, maintaining, with the guidance control system, the orientation of the at least one trimmable rudder between the retracted orientation and the extended orientation to maintain the current trajectory of the munition.
18. The method of guiding a munition according to claim 17, further comprising: de-spinning the tail kit assembly with the at least one strake, to cause rotation counter to the rotation of the body of the munition and providing a differential rotational speed from 10,000 to 20,000 RPM to reduce drag.
19. A tail kit assembly for a projectile, the tail kit assembly comprising: a tail kit base configured to be connected to a trailing end of a projectile body, the tail kit base being rotatable about a longitudinal axis relative to the projectile body when deployed; at least one strake coupled to and radially extending from the tail kit base such that each strake has an edge shaped in a helical manner; at least one trimmable rudder having forward and rearward ends, the forward end being flexibly coupled to the tail kit base and the rearward end being a rearward free end, such that the at least one trimmable rudder is movable, relative to the tail kit base, between a retracted orientation and an extended orientation; and at least one actuator being fixed between the tail kit base and the rearward free end of each of the at least one trimmable rudder, the at least one actuator configured to be electrically coupled to a guidance system of the projectile body, the guidance system controllably activating each of the at least one actuator to independently bias the rearward free end of the at least one trimmable rudder between the retracted orientation and the extended orientation, wherein the at least one actuator is a synthetic muscle that is electrically activated by the guidance system to bias the corresponding rearward free end of the at least one trimmable rudder to the extended orientation in which the rearward free end of the at least one trimmable rudder is radially biased away from the tail kit base, and, when inactivated, the synthetic muscle is retracted and received within a cavity formed in a lower surface a pocket in the tail kit base and the at least one trimmable rudder is retracted into the pocket in the tail kit base.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, features, and advantages of the disclosure will be apparent from the following description of particular embodiments of the disclosure, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the disclosure.
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DETAILED DESCRIPTION OF THE DISCLOSURE
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(11) Still referring to
(12) The tail kit assembly 6 functions to direct, control or guide the munition 2 as it travels along a trajectory towards an intended target. The tail kit assembly 6 can be joined to the trailing end 14 of the front body 4 by way of bearings 16, e.g., ball, needle, or roller bearings in such a manner that a tail kit base 18 of the tail kit assembly 6 is rotationally decoupled from the front body 4. Because of this coupling, when the munition 2 is fired, shot, or launched out of a barrel, the front body 4 can spin about the longitudinal axis 8 at one rotational rate, e.g., 20,000 RPM while the tail kit base 18 can spin at different rotational rate or may not spin at all. The difference between the rotational speeds of the front body 4 and the tail kit base 18 is referred to below as the differential rotation speed. It is to be appreciated that the differential rotation speed can depend on a number of factors such as for example, the barrel rifling; the coupling between the front body 4 and the tail kit base 18; and the profile, i.e., form, size, and alignment of strakes 20 attached to an outer surface 22 of the tail kit base 18.
(13) In certain embodiments of the present disclosure, the tail kit base 18 has, with respect to the direction of flight F, leading and trailing ends 24, 26. The outer surface 22 of the tail kit base 18 tapers inwardly along the longitudinal axis 8 from the leading end 24 to the trailing end 26. Although the general shape of the tail kit base 18 is a conical frustum, it is to be appreciated that the tail kit base 18 can have other profiles such as that of a cylinder or a prismatic cone for example. That is to say, from an axial point of view the outer surface 22 of the tail kit base 18 can have profile that is circular, as shown in
(14) A number of control surfaces, hereinafter referred to as strakes 20, are secured to the outer surface 22 about the circumference of the tail kit base 18. The tail kit assembly 6 preferably has two to six strakes 20 and more preferably the tail kit assembly 6 has four strakes 20 as shown in
(15) In certain embodiments, it is also possible for the strakes 20 to be secured to the tail kit base 18 in such manner that they can be arranged in a stowed position, when the munition 2 is secured within a casing and passes through the barrel, and can move to a deployed position when the munition 2 exits the muzzle of the barrel. It is also possible for a profile of the strakes 20 to be adjustable thereby enabling control the influence of the strake 20 on the rotation of the tail kit base 18, i.e., the differential rotational speed. For example, as shown in
(16) The tail kit assembly 6, according to the disclosure, includes one or more trimmable control surfaces, rudders, flaps or tabs 34, each of which has forward and rearward ends 36, 38 and side edges 40. Hereinafter the one or more control surfaces, rudders, flaps or tabs will be referred to as trimmable rudders. With regard to
(17) The embodiment of the tail kit assembly 6 shown in
(18) The trimmable rudders 34 are made from a material that is lightweight and resilient such that the trimmable rudders 34 have a minimal effect on the overall weight of the munition 2 and are capable of maintaining their shape and profile when subjected to the stresses placed thereon by the airstream while in their extended orientation. The trimmable rudders 34 can be made from materials including one or more of: aluminum, steel, composites, i.e., carbon fibers, polyetherimide for example. Preferably the trimmable rudders 34 are made from aluminum. These materials can be in the form of thin plates, sheets, injection molded (both composites and metals), stamped films or foils such that the trimmable rudders 34 can be made to have a material thickness of between 0.003 to 0.015 in, preferably the trimmable rudders 34 are made to have a material thickness of approximately 0.010 in. Due to the minimal thickness, weight and rigidity along their length, the trimmable rudders 34 can provide desired aerodynamic characteristics in a minimal amount of space.
(19) As shown in
(20) Alternatively, as shown in
(21) To bias the trimmable rudder 34 between the retracted and extended orientations, a synthetic muscle 50 is arranged within a cavity 51 in the pocket 42 of the outer surface 22 at the rearward end 38 of the trimmable rudder 34. The inner end 53 of the flexible muscle 50 is secured to the bottom surface of the cavity 51 while the opposite outer end 55 of the flexible muscle 50 is fixed to the inner facing surface of the trimmable rudder 34. The synthetic muscle 50 can be formed, for example, from a polymer or a carbon fiber based material that contracts or expands when a low voltage is applied thereto by the onboard guidance control system 54 via an electrical lead 52. One such synthetic muscle 50 is made from carbon fiber-reinforced siloxane rubber. A synthetic muscle of this type having a 0.4 mm diameter is able to lift 1.89 kg by 1.4 inches with a 0.172 V/cm applied voltage.
(22) It is to be appreciated that in alternate embodiment, the trimmable rudder 34 can be biased between the retracted and extended orientations by means of a piezo actuator 50′ that is arranged within the cavity 51 of the pocket 42 at the rearward end 38 of the trimmable rudder 34. The piezo actuator 50′ contracts or expands when a voltage is applied by the onboard guidance control system 54 via an electrical lead 52. It is to be appreciated that due to its smaller more compact size, the synthetic muscle 50 is suited for use in smaller munitions, e.g., 25 to 30 mm, and simplifies actuator insertion therein. On the other hand, the piezo actuator 50′ is generally larger than the synthetic muscle 50 but it can sustain higher loadings and therefore may be more appropriate for use in the large munitions, e.g., 40 to 57 mm Although the trimmable rudder 34 can be biased by one or the other of the synthetic muscle 50 or the piezo actuator 50′, the description below merely refers to the synthetic muscle 50 for biasing the trimmable rudder 34.
(23) As shown in
(24) A method of guiding the munition 2 along a trajectory with the trimmable rudders 34 will now be described with reference to the flowchart of
(25) When a voltage is applied to the synthetic muscle 50 it can bias the bias the rearward end 38 of the trimmable rudder 34 laterally away from the outer surface 22 of the tail kit base 18 and into the airstream by a distance up to 4 mm, preferably the synthetic muscle 50 biases the trimmable rudder 34 into the airstream approximately 2 mm. It is noted that the distance by which the synthetic muscle 50 biases the trimmable rudder 34 into the airstream can be continuously adjusted based on the amount of voltage applied to the synthetic muscle 50 by the guidance control system 54.
(26) Trimmable tail kit rudders 34 according to the present disclosure are advantageous for a number of reasons. For example, in their retracted orientation, the trimmable rudders 34 are flush with the outer surface 22 of the tail kit base 18 and produce no drag on the munition 2. As a result and in contrast to projectiles having rudders that are fixed in the airstream, the effective range of the munition 2 having trimmable rudders 34 is significantly enhanced.
(27) The trimmable feature of the rudder 34 also enable adapting the orientation of the rudder 34 to the variable air speed (0.5 to 3.0 Mach) and providing the correct amount of rudder trim for the present air speed for the course correction needed.
(28) In addition, although a tail kit assembly 6 having a single trimmable rudder 34 according to the disclosure can be utilized for controlling or guiding the direction of flight F of the munition 2 in an advantageous manner it is recognized that such control is limited, since the single trimmable rudder 34 needs to be properly radially aligned when it is activated in order to deflect the munition 2 in the desired manner. In the case of a single trimmable rudder 34 on the tail kit assembly 6, it is necessary for the tail kit base 18 to rotate about the longitudinal axis 8 so that the radial position of the trimmable rudder 34 can change thus enabling the munition 2 to be deflected in any lateral direction. However, due to rotation of the tail kit base 18, it is necessary for the trimmable rudder 34 to be activated and deactivated rapidly, such that the trimmable rudder 34 is extended only when in the desired radial orientation.
(29) In an advantageous embodiment, the tail kit assembly 6 can have four trimmable rudders 34 that are located at 90 degree intervals from each other about the circumference of the tail kit base 18. A tail kit assembly 6 having four orthogonal trimmable rudders 34 that can be actuated individually or in different combinations to deflect the munition 2 reduces the need for the tail kit base 18 to roll to the correct radial orientation before the trimmable rudder 34 is biased to the extended position. This reduces the amount of time it takes for actuating the trimmable rudders 34 thereby enhancing the responsiveness of the tail kit assembly 6 and making changes in the direction of flight F of the munition 2 more rapid. The synthetic muscles 50 used in certain embodiments of the present disclosure can be deactivated and activated to bias the one or more trimmable rudders 34 between their fully retracted and fully extended orientations at a 200 Hz bandwidth response thus making it possible to leave the tail kit base 18 rotating about the longitudinal axis 8. That is to say, by utilizing the synthetic muscles 50 to rapidly trim the four trimmable rudders 34 it is not necessary to fully eliminate rotation of the tail kit base 18 in order to control or guide the flight of the munition 2. Due to the above, it is possible to reduce the size of the strakes 20 even further so as to have a yet lower interface with the airstream, thereby additionally reducing drag or air resistance caused by the strakes 20 and increasing the effective range of the munition 2. In contrast to strakes of known tail kit assemblies, the strakes 20 of the tail kit assembly 6 according to the disclosure have a reduced/smaller profile. Depending on the actuators 50 employed and the resulting modulation frequencies of the control surface, the strakes 20 according to the disclosure are reduced by more than 3:1 over known strakes. The reduced/smaller strakes 20 of the tail kit assembly 6 reduce the spin of the tail kit base 18 from 20,000 RPM to between 0 to 10,000 or 12,000 RPM and to reduce drag.
(30) The tail kit assembly 6 with the trimmable rudders 34 is capable of generating power, via an alternator, which can be used for powering the onboard guidance control system 54. Using the difference of the rotational speeds (typically 10,000 to 20,000 RPM) of the tail kit assembly 6 and the front body 4, more than ample power, can be generated via a simple alternator, i.e., 100s of watts.
(31) While the principles of the disclosure have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the disclosure. Other embodiments are contemplated within the scope of the present disclosure in addition to the exemplary embodiments shown and described herein. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present disclosure.