SENSOR DEVICE AND SENSING METHOD
20210239277 · 2021-08-05
Inventors
Cpc classification
G01M3/025
PHYSICS
F01D17/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D21/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01K13/02
PHYSICS
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17D3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A sensor device determines measured values of a property of a fluid, in particular of a gas, in a cavity of a gas turbine engine having a duct for carrying the fluid from the cavity to a sensor element. A data processing device is coupled to the sensor element and processes the measured values. The data processing device has a device for detecting changes in the measured values with respect to time, and an evaluation device, by which the changes in the measured values with respect to time can be detected. If there is a deviation in the changes in the measured values with respect to time from a predefined criterion, a signal relating to an at least partial blockage of the at least one inlet duct can be output. A measurement method is also disclosed.
Claims
1. a Sensor device for determining measured values of a property of a fluid, in particular of a gas, in a cavity of a gas turbine engine having at least one inlet duct for carrying the fluid, in particular the gas, from the cavity to a sensor element, wherein a data processing device, which is coupled to the sensor element and which processes the measured values, wherein the data processing device has a means for detecting changes in the measured values with respect to time, the data processing device has an evaluation means, by means of which the changes in the measured values with respect to time can be detected, and wherein, if there is a deviation in the changes in the measured values with respect to time from a predefined criterion, a signal relating to an at least partial blockage of the at least one inlet duct can be output.
2. The sensor device according to claim 1, wherein the evaluation means is designed to compare changes in the measured values with respect to time to prestored basic data on changes in measured values with respect to time for the same and/or a different property of the fluid, in particular of the gas.
3. The sensor device according to claim 1, wherein the property of the fluid, in particular of the gas, is a temperature, a pressure or a composition.
4. The sensor device according to claim 1, wherein the cavity in the gas turbine engine comprises a space between rotor disks of a compressor or of a turbine.
5. The sensor device according to claim 1, wherein a first derivative of the detected measured values can be determined numerically using the means for detecting a change in the measured values with respect to time.
6. The sensor device according to claim 1, wherein the prestored basic data in the data processing device comprise the time characteristic and/or a first derivative of the time characteristic of measured values during nominal operation without a blockage.
7. The sensor device according to claim 1, wherein the predefined criterion comprises a temperature and/or a time interval, wherein these are stored, in particular, in the basic data as a table, a characteristic map and/or a functional relationship.
8. The sensor device according to claim 1, wherein the measured values and/or changes in the measured values with respect to time, in particular the derivatives, can be determined as a function of a thrust command of the gas turbine engine.
9. The sensor device according to claim 1, wherein the sensor element is arranged in a measurement zone into which the fluid, in particular the gas, flows under nominal operating conditions and out of which it flows at least partially via an outflow duct.
10. The sensor device according to claim 9, wherein the sensor element is situated outside a flow path that leads from the outflow duct to leaks, in particular in that the sensor element is offset from an inlet of the outflow duct by a clearance.
11. The sensor device according to claim 1, wherein the signal can be used to switch off or change an operating state of the gas turbine device.
12. A measurement method for determining measured values of a property of a fluid, in particular of a gas, in a cavity of a gas turbine engine having at least one inlet duct for carrying the fluid, in particular the gas, from the cavity to a sensor element, wherein a) a data processing device, which is coupled to the sensor element, processes the measured values, b) the data processing device detects changes in the measured values with respect to time, c) the data processing device uses an evaluation means to detect the changes in the measured values with respect to time, and wherein d) if there is a deviation in the changes in the measured values with respect to time from a predefined criterion, a signal relating to an at least partial blockage of the at least one inlet duct is output, e) if there is a predefined deviation between changes in the measured values with respect to time and the prestored basic data, a signal relating to an at least partial blockage of the at least one inlet duct is output.
13. The measurement method according to claim 12, wherein the comparison of changes in the measured values with respect to time to prestored basic data is performed on the basis of the same and/or on the basis of a different property of the fluid, in particular of the gas.
14. The measurement method according to claim 12, wherein the property of the fluid, in particular of the gas, is a temperature, a pressure or a composition.
15. The measurement method according to claim 12, wherein a change in the measured values with respect to time is determined from the measured values, in particular a first derivative of the measured values detected is determined numerically from said measured values.
16. The measurement method according to claim 12, wherein the prestored basic data in the data processing device comprise the time characteristic and/or a first derivative of the time characteristic of measured values during nominal operation without a blockage.
17. The measurement method according to claim 12, wherein the predefined criterion is a temperature and/or a time interval, wherein these are stored, in particular, in the basic data as a table, a characteristic map and/or a functional relationship.
18. The measurement method according to claim 12, wherein the measured values and/or changes in the measured values with respect to time, in particular the derivatives, are determined as a function of a thrust command of the gas turbine engine.
19. The measurement method according to claim 12, wherein the predefined deviation between changes in the measured values with respect to time and the prestored basic data comprises a threshold value for the first derivative of the measured values or a change in the measured property of the fluid, in particular of the gas, with respect to time.
20. The measurement method according to claim 12, wherein the signal is used to switch off or change an operating state of the gas turbine device.
Description
[0051] Embodiments will now be described by way of example, with reference to the figures, in which:
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061] During operation, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resulting hot combustion products then propagate through the high-pressure and the low-pressure turbines 17, 19 and thereby drive said turbines, before being expelled through the nozzle 20 to provide a certain propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. The fan 23 generally provides the major part of the propulsive thrust. The epicyclic planetary gear mechanism 30 is a reduction gear mechanism.
[0062] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0063] It should be noted that the expressions “low-pressure turbine” and “low-pressure compressor”, as used herein, can be taken to mean the lowest-pressure turbine stage and lowest-pressure compressor stage (i.e. not including the fan 23), respectively, and/or the turbine and compressor stages that are connected together by the connecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some documents, the “low-pressure turbine” and the “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 can be referred to as a first, or lowest-pressure, compression stage.
[0064] The epicyclic planetary gear mechanism 30 is shown by way of example in greater detail in
[0065] The epicyclic planetary gear mechanism 30 illustrated by way of example in
[0066] It will be appreciated that the arrangement shown in
[0067] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gear mechanism types (for example star or epicyclic-planetary), supporting structures, input and output shaft arrangement, and bearing positions.
[0068] Optionally, the gear mechanism may drive additional and/or alternative components (e.g. the intermediate-pressure compressor and/or a booster compressor).
[0069] Other gas turbine engines in which the present disclosure can be used may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. By way of a further example, the gas turbine engine shown in
[0070] The geometry of the gas turbine engine 10, and components thereof, is/are defined by a conventional axis system, comprising an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the bottom-to-top direction in
[0071] At different points in the gas turbine engine 10 there are cavities 70, in which gases G, in particular air, collect or through which gases G, in particular air, flow. Thus, air is taken from a compressor stage and used for cooling purposes, for example.
[0072] It is important here, inter alia, to reliably determine properties of the gas G during the operation of the gas turbine engine 10, since an excessively high gas temperature, for example, indicates the failure of the gas turbine engine 10 or of part of said engine.
[0073] The case of gas temperature measurement in a cavity between rotor disks in the region of the compressors 14, 15 is described below. In this case, the description is given, with reference to the schematic illustration in
[0074] In
[0075] A blockage H may occur, in particular, due to abraded particles and/or particles formed owing to damage in the gas turbine engine 10. Here, the inlet duct 52 is illustrated as a straight hole for reasons of simplicity. In principle, it is also possible for the inlet duct 52 to be nonlinear or to have other geometrical cross sections or shapes.
[0076] In the cavity 70 there is a gas, this including gas mixtures. It may be assumed here, by way of example, that the cavity 70 is a space between rotor blades of the high-pressure turbine 17. Under nominal operating conditions, a temperature T.sub.1 prevails in the cavity 70. The gas G at this temperature passes via the inlet duct 52 to the sensor element 51, which measures a temperature T in the nominal case (see
[0077] As long as the temperature T.sub.1 is in a certain permissible range, nominal operation of the gas turbine device 10 can be assumed.
[0078] If a different gas at a higher temperature T.sub.2 enters the cavity 70 owing to a damage in the gas turbine engine 10, for example, a gas mixture, the mean temperature of which is too high in certain circumstances, forms in the cavity 70, and therefore it is necessary to take control measures.
[0079] It is one task of the sensor device 50 to detect this temperature increase, which may be dangerous in certain circumstances, and, where applicable, to respond to it.
[0080] There is then the risk that the inlet duct 52 is completely or partially closed by a blockage H (see
[0081] This results in measurement errors. The sensor element 51 would be subject to heating, e.g. only by way of heat conduction via the surrounding material, which could be too slow in view of the high heat capacity of the material. At a certain time t (see
[0082] The time characteristic of measured temperature values M under different operating conditions is illustrated in
[0083] Common to all the measured values is that they are determined in response to a thrust command K from a low power level P.sub.1 to a higher power level P.sub.2. Here, the thrust command K is designed essentially as a step function. In this case, data on the thrust behavior—and hence also on the thrust command K—can be fed to the evaluation unit 60 (see
[0084] As a response to the thrust command K, the temperature T.sub.1 of the gas in the cavity 70 rises in the form of a first-order step response and, after a certain time, reaches a steady value.
[0085] The value T measured by the sensor element 51 is subject to a time delay relative to the temperature change of the temperature T.sub.1, i.e. it has a somewhat higher time constant since the gas G must, in particular, flow through the inlet duct 52.
[0086] If there is then a blockage H, as illustrated in
[0087] This means that the sensor device 50 may in certain circumstances be too late in detecting that a temperature limit has been exceeded.
[0088]
[0089] Here, the term “derivative” should be understood numerically since the data processing device 60 has an evaluation means 62 (see
[0090] As in the situation shown in
[0091] The derivative of the gas temperature T′.sub.1 in the cavity and the derivative of the measured temperature T′ without a blockage H pass through relatively pronounced maxima. In contrast, the derivative of the temperature T′.sub.B in the case of a blockage H has a very much shallower slope since the temperature change cannot take effect as quickly owing to the blockage H. Moreover, the value of the maximum of T′.sub.B does not reach the maximum values of T′ or T′.sub.1.
[0092] In the nominal case (see
[0093] In the example under consideration, a blockage H can be detected, for example, from the fact that the maximum of the derivative of the temperature T′.sub.B is not yet present within the predefined time interval Δt (e.g. 10 s) after the start of the thrust command K′ in the blocked case (see
[0094] The nominal time behavior of the changes in the measured values M′ with respect to time is stored in the evaluation means 60, e.g. as a functional relationship, as a table and/or as a characteristic map, i.e. the evaluation means 60 knows the nominal derivatives of the measured values M′.
[0095] If a detected maximum of the derivative of the measured value M′ after the thrust command K′ is slower than in the nominal case (i.e. the maximum of T′.sub.B is outside at), it is thus possible to infer a blockage H.
[0096] Owing to the absence of the maximum in the time interval Δt, there is a deviation Δ of the changes in the measured values M′ with respect to time from a predefined criterion (here a maximum in the time interval at), and therefore a signal S relating to an at least partial blockage H can be output (see
[0097] It is thus possible, by means of the derivatives of the measured temperature values T′.sub.1(t), T′(t) and T′.sub.B(t) (in particular of the maxima), more clearly to detect a blockage H than purely by detection of time characteristics of the measured temperature values T.sub.1, T(t), T.sub.B(t).
[0098] In addition or as an alternative, it is also possible, as a predefined criterion, to specify a temperature T.sub.o (see
[0099] It is also possible to combine temperature criteria (e.g. T.sub.0) and time criteria (e.g. Δt) as a kind of window. The derivatives of the temperature characteristics are then ascertained in such a way that the temperatures after a thrust command K′ must exceed a threshold value T.sub.0 within a certain time window after the thrust command K′. If this is not the case, this is a sign that there is a blockage H and that reliable measurement is not possible.
[0100] With reference to
[0101] Another embodiment has an evaluation means 62 by means of which the changes M′ in the measured values with respect to time can be compared to prestored basic data D on the time behavior of measured values for the same and/or a different property of the gas.
[0102] In addition or as an alternative, it is possible, for example, to use temperature data at an entirely different point in the gas turbine engine 10 as basic data D (i.e. temperatures measured at a distance from the sensor element 51), although they are also correlated in time with the thrust command K. This can be a temperature in the region of the combustion device 16, for example. If there is a thrust command K, this temperature changes in a known manner. This information can be set in relation to the measured values in the measurement zone 80 of the sensor element 51. If no rise is measured at the sensor element 51 in accordance with the abovementioned criteria after the rise in the temperatures in the region of the combustion device 16, for example, this indicates a blockage H.
[0103] Thus, if there is a predefined deviation Δ between the derivatives of the measured values M′ and the prestored basic data D, a signal S relating to an at least partial blockage H of the at least one inlet duct 52 can be output. Thus, the signal S is a function of Δ. It is thus possible, for example, to output a warning signal, or to bring about an emergency shutdown or some other defined change in the operating state of the gas turbine engine 10.
[0104]
[0105] Here, the cavity 70 is part of a space between two rotor blades of a compressor. Here, the gas G flows at a temperature T.sub.1 in the direction of the inlet duct 52, which is blocked by the blockage H, however. The sensor element 51, which is arranged in the measurement zone 80, can therefore only measure the temperature T.sub.B.
[0106] The data processing device 60, which is coupled to the sensor element 51, can determine from analysis of the changes (derivatives) of the measured temperature values with respect to time that the changes in the temperature T are such that a certain criterion is not met (see
[0107] In the embodiment shown in
[0108] If the inlet duct 52 is then blocked, the outflow duct may still be open. A new gas flow in the form of a leakage flow could then form (see dotted line in
[0109] In order to minimize this source of errors, the inlet of the outflow duct is offset axially upward from the sensor element 51 and the measurement zone 80 by a clearance a. Thus, even if the inflow through the outflow duct is incorrect, the sensor element 51 is not situated in the leakage flow which then forms, i.e. is outside the flow path from the outflow duct to leaks.
[0110] The embodiments which have been described in conjunction with
[0111] In the example illustrated here, the properties of a gas are detected. In principle, however, this procedure can be used with fluids in general. It is thus possible, for example, to detect a transient change in an oil temperature in comparison with a reference temperature.
LIST OF REFERENCE SIGNS
[0112] 9 Main axis of rotation [0113] 10 Gas turbine engine [0114] 11 Core engine [0115] 12 Air inlet [0116] 14 Low-pressure compressor [0117] 15 High-pressure compressor [0118] 16 Combustion device [0119] 17 High-pressure turbine [0120] 18 Bypass thrust nozzle [0121] 19 Low-pressure turbine [0122] 20 Core thrust nozzle [0123] 21 Engine nacelle [0124] 22 Bypass duct [0125] 23 Fan [0126] 24 Stationary supporting structure [0127] 26 Shaft [0128] 27 Connecting shaft [0129] 28 Sun gear [0130] 30 Gear mechanism [0131] 32 Planet gears [0132] 34 Planet carrier [0133] 36 Linkage [0134] 38 Ring gear [0135] 40 Linkage [0136] 50 Sensor device [0137] 51 Sensor element [0138] 52 Inlet duct [0139] 60 Data processing device [0140] 61 Means for detecting a change in a measured value with respect to time [0141] 62 Evaluation means [0142] 70 Cavity [0143] 80 Measurement zone [0144] A Core air flow [0145] B Bypass air flow [0146] D Prestored basic data [0147] Δ Predetermined deviation between the change in measured values with respect to [0148] time and prestored data [0149] Δt Time interval [0150] G Fluid, gas [0151] H Blockage [0152] K Thrust command [0153] K′ Derivative of the thrust command [0154] L Leak [0155] M Measured values [0156] M′ Change with respect to time (derivative) of the measured values [0157] P.sub.1 Low power level [0158] P.sub.2 Higher power level [0159] P′ Change in power with respect to time [0160] S Signal [0161] T Measured temperature at the sensor element without a blockage in the inlet duct [0162] T.sub.0 Threshold value [0163] T.sub.B Measured temperature at the sensor element with a blockage in the inlet duct [0164] T.sub.1 First gas temperature in the cavity [0165] T.sub.2 Second gas temperature in the cavity [0166] T′ Change with respect to time (derivative) in the measured temperature values