Lift Truck Hoist Attachment
20210246005 · 2021-08-12
Assignee
Inventors
Cpc classification
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
B66C23/30
PERFORMING OPERATIONS; TRANSPORTING
B66C13/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A lower mast is attached to a base having fork pockets, and is pivotal between vertical and horizontal positions. A lower mast brace assembly has a receiver configured to receive the lower mast as it is moved into the generally vertical position, and to retain it there. An upper mast having a hoist at its upper end slides into the lower mast. The upper mast has a dogleg that offsets the hoist forward of the centerline of the lower mast. A hook is attached to the lower mast brace assembly near the receiver. The hinge, the lower mast brace assembly, the dogleg of the upper mast, and the hook are arranged so that the hoist may be used to pull the mast from the horizontal position to the vertical position. A combination limit switch, buffer, and vertical shutoff switch may be attached to the upper end of the upper mast.
Claims
1. A Lift Truck Hoist Attachment, comprising: a base having at least one fork pocket; a lower mast attached to the base by way of a hinge and pivotal between a generally vertical position and a generally horizontal position; a lower mast brace assembly attached to the base and having a receiver configured to receive the lower mast as it is moved into the generally vertical position, and to retain the lower mast once the lower mast is in the generally vertical position; an upper mast slidably engageable with and dis-engageable from the lower mast; a hoist attached to an upper end of the upper mast; the upper mast having a dogleg that offsets the hoist forward of a centerline of the lower mast; and a hook attached to the lower mast brace assembly proximate to the receiver; the hinge, the lower mast brace assembly, the dogleg of the upper mast, and the hook being arranged so that a cable connected to the hoist may be used to pull the lower mast and the upper mast from the generally horizontal position to the generally vertical position.
2. The Lift Truck Hoist Attachment of claim 1, wherein: the lower mast brace assembly being attached to the base separately from the hinge, the lower mast brace assembly having at least one support strut oriented generally vertically and proximate to the lower mast, and the lower mast brace assembly having at least one support strut oriented at an angle extending rearward from the receiver.
3. The Lift Truck Hoist Attachment of claim 1, wherein: the lower mast brace assembly being attached to the base separately from the hinge, the lower mast brace assembly having at least one support strut oriented generally vertically and proximate to the lower mast, and the lower mast brace assembly having at least one support strut oriented at an angle extending forward from the receiver.
4. The Lift Truck Hoist Attachment of claim 1, wherein: the upper mast is slidably engageable with the lower mast to a fixed depth of engagement, the fixed depth engagement being set by a stop ledge affixed to the upper mast.
5. The Lift Truck Hoist Attachment of claim 1, further comprising: a kickstand connected to the lower mast.
6. The Lift Truck Hoist Attachment of claim 1, further comprising: at least one intermediate mast extension being slidably engageable with and dis-engageable from the lower mast; and wherein the upper mast is slidably engageable with and dis-engageable from the at least one intermediate mast extension.
7. The Lift Truck Hoist Attachment of claim 6, further comprising: at least one extension holder attached to the base and slidably engageable with the upper mast and with the at least one intermediate mast extension.
8. The Lift Truck Hoist Attachment of claim 1, further comprising: a battery box attached to the base and electrically connected to the hoist.
9. The Lift Truck Hoist Attachment of claim 1, further comprising: at least one shackle attached to the base; and at least one chain connected to the at least one shackle and configured to engage to a lift truck or other equipment having forks.
10. A Lift Truck Hoist Attachment, comprising: a base having at least one fork pocket; a lower mast attached to the base by way of a hinge and pivotal between a generally vertical position and a generally horizontal position; a lower mast brace assembly attached to the base and having a receiver configured to receive the lower mast as it is moved into the generally vertical position, and to retain the lower mast once the lower mast is in the generally vertical position; an upper mast slidably engageable with and dis-engageable from the lower mast; a hoist attached to an upper end of the upper mast; and a combination limit switch, buffer, and vertical shutoff switch attached to the upper mast proximate to the upper end of the upper mast and connected to the hoist.
11. The Lift Truck Hoist Attachment of claim 10, wherein: the combination limit switch, buffer, and vertical shutoff switch further comprises: a fair lead assembly that is attached to the upper end of the upper mast by way of at least one fair lead mounting post, the fair lead assembly being configured to travel up and down along the at least one fair lead mounting post in a direction approximately tangent to a cable spool of the hoist; at least one fair lead spring positioned over the at least one fair lead mounting post, the at least one fair lead spring, being arranged to forcibly bias the fair lead assembly toward a distal end of the at least one fair lead mounting post; a high limit switch having a high limit switch arm configured to be actuated by the fair lead assembly when the fair lead assembly travels upwards along the at least one fair lead mounting post, the high limit switch being configured to switch off the hoist when the high limit switch arm is actuated by the fair lead assembly; and a cable buffer being attached near the end of a cable of the hoist and being configured to engage the fair lead assembly when the cable of the hoist is nearly rewound, and upon engagement to cause the fair lead assembly to travel upwards along the at least one fair lead mounting post as the hoist further winds the cable.
12. The Lift Truck Hoist Attachment of claim 11, wherein: the high limit switch further comprises a reversing solenoid.
13. The Lift Truck Hoist Attachment of claim 12, wherein: the reversing solenoid being operable to reverse the hoist momentarily when the high limit switch arm is actuated by the fair lead assembly, thereby decompressing the at least one fair lead spring.
14. The Lift Truck Hoist Attachment of claim 12, wherein: the reversing solenoid being between 250 amps and 500 amps in capacity.
15. The Lift Truck Hoist Attachment of claim 11, wherein: the fair lead assembly is further configured to rock forward and rearward on the at least one fair lead mounting post by way of clearance between the fair lead assembly and the at least one fair lead mounting post; and the high limit switch arm is further configured to be actuated when the fair lead assembly rocks due to the cable being between about 20 and about 30 degrees from vertical.
15. The Lift Truck Hoist Attachment of claim 1, further comprising: a cable buffer spring arranged over the cable of the hoist between the cable buffer and the terminus of the cable.
17. The Lift Truck Hoist Attachment of claim 16, wherein: the at least one fair lead spring being a 300 pounds per inch, 3″ coil spring; and the cable buffer spring being at least 700 pounds per inch coil spring.
18. The Lift Truck Hoist Attachment of claim 10, wherein: the upper mast having a dogleg that offsets the hoist forward of a centerline of the lower mast; a hook is attached to the lower mast brace assembly proximate to the receiver; and the hinge, the lower mast brace assembly, the dogleg of the upper mast, and the welded hook being arranged so that a cable connected to the hoist may be used to pull the lower mast and the upper mast from the generally horizontal position to the generally vertical position.
19. A combination limit switch, buffer, and vertical shutoff switch for use with a hoist, comprising: a fair lead assembly that is attached to a mounting surface by way of at least one fair lead mounting post, the fair lead assembly being configured to travel up and down along the at least one fair lead mounting post in a direction approximately tangent to a cable spool of the hoist; at east one fair lead spring positioned over the at least one fair lead mounting post, the at least one fair lead spring being arranged to forcibly bias the fair lead assembly toward a distal end of the at least one fair lead mounting post; a high limit switch having a high limit switch arm configured to be actuated by the fair lead assembly when the fair lead assembly travels upwards along the at least one fair lead mounting post, the high limit switch being configured to switch off the hoist when the high limit switch arm is actuated by the fair lead assembly; and a cable buffer being attached near the end of a cable of the hoist and being configured to engage the fair lead assembly when the cable of the hoist is nearly rewound, and upon engagement to cause the fair lead assembly to travel upwards along the at least one fair lead mounting post as the hoist further winds the cable.
20. The combination limit switch, buffer, and vertical shutoff switch of claim 19, wherein: the high limit switch further comprises a reversing solenoid.
21. The combination limit switch, buffer, and vertical, shutoff switch of claim 20, wherein: the reversing solenoid being operable to reverse the hoist momentarily when the high limit switch arm is actuated by the fair lead assembly, thereby decompressing the at least one fair lead spring.
22. The combination limit switch, buffer, and vertical shutoff switch of claim 19, wherein: the fair lead assembly is further configured to rock forward and rearward on the at least one fair lead mounting post by way of clearance between the fair lead assembly and the at least one fair lead mounting post; and the high limit switch arm is further configured to be actuated when the fair lead assembly rocks due to the cable being between about 20 and about 30 degrees from vertical.
Description
DESCRIPTION OF THE DRAWINGS
[0020] The above-mentioned and other features of embodiments of the Lift Truck Tent Hoist Attachment, and the manner of their working, will become more apparent and will be better understood by reference to the following description of embodiments of the Lift Truck Tent Hoist Attachment taken in conjunction with the accompanying drawings, wherein:
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[0042] Corresponding reference numbers indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the Lift Truck Tent Hoist Attachment, and such exemplifications are not to be construed as limiting the scope of the claims in any manner.
DETAILED DESCRIPTION
[0043] The following detailed description and appended drawing describe and illustrate various exemplary embodiments of the invention. The description and drawings serve to enable one skilled in the art to make and use the invention, and are not intended to limit the scope of the invention in any manner. In respect of the methods disclosed and illustrated, the steps presented are exemplary in nature, and thus, the order of the steps is not necessary or critical.
[0044] Turning now to
[0045] In order to assemble the one or more intermediate mast extensions 130 and/or the upper mast 90 to the lower mast 24 of the Lift Truck Tent Hoist Attachment 10, the lower mast 24 may be pivoted about the pivot hinge pin 28 of the lower mast pivot hinge 26 to a generally horizontal position. To facilitate this, the lower mast 24 may be provided with a lower mast handle 30. Further, a kick stand 34 may be attached to the lower mast 24, in order to hold the lower mast 24 up from the ground and in the generally horizontal position. Once the lower mast 24 is in the generally horizontal position, any intermediate mast extension 130 to be used may be slidably engaged with the lower mast 24 so that the extension insert 132 slides into the lower mast 24 until the lower mast retainer pin hole 36 and the extension retainer pin hole 134 overlap, and a lower mast retainer pin 38 (not shown in
[0046] The upper mast 90 is provided with a dogleg 94, a dogleg brace 96, and a hoist mount 98 at the upper end of the upper mast 90. A hoist 110 is attached to the hoist mount 98, and may be protected by a hoist guard 112. The hoist 110 is provided with a hoist cable 114 and jay hook 120 for lifting. The hoist 110 may further be provided with a high limit switch 116 to prevent over-retraction of the hoist cable 114, and a crane scale or overload alarm 118 to notify an operator of a weight overload condition. In order to raise the assembled lower mast 24, upper mast 90, and any intermediate mast extensions 130, a welded hook 56 may be attached to the lower mast brace assembly 50. In use, the jay hook 120 may be engaged to the welded hook 56, and the hoist 110 may then be used tea pull the assembled lower mast 24, upper mast 90, and any intermediate mast extensions 130 to the vertical position. The arrangement of the welded hook 56 being attached to the lower mast brace assembly 50 proximate to the receiver 52, and of the dogleg 94 in the upper mast 90 offsetting the hoist 110 from the centerline of the lower mast 24, facilitates the use of the hoist 110 to pull the assembled lower mast 24, upper mast 90, and any intermediate mast extensions 130 to the vertical position.
[0047] The lower mast 24 may further be provided with power cord cleats 32 to facilitate storage of any power and/or remote controller cords. The base 20 may further be provided with a battery box 60 to provide electrical power for the hoist 110. Shackles or cleaves 80 may be attached to the corners of the base 20, so that a chain (not shown) may be used to secure the Lift Truck Tent Hoist Attachment 10 to a forklift or other equipment having forks. Finally, extension holders 70 may be attached to the base 20 for the purpose of holding the upper mast 90 and any intermediate mast extensions 130 during transport or storage.
[0048] Turning now to
[0049] Turning now to
[0050] In order to assemble the one or more intermediate mast extensions 130 and/or the upper mast 90 to the lower mast 24 of the Lift Truck Tent Hoist Attachment 10, the lower mast 24 may again be pivoted about the pivot hinge pin 28 of the lower mast pivot hinge 26 to a generally horizontal position. Once the lower mast 24 is in the generally horizontal position, any intermediate mast extension 130 to be used may be slidably engaged with the lower mast 24 so that the extension insert 132 slides into the lower mast 24 until the lower mast retainer pin hole 36 and the extension retainer pin hole 134 overlap, and a lower mast retainer pin 38 (not shown in
[0051] In order to assist with raising the assembled lower mast 24, upper mast 90, and any intermediate mast extensions 130, a welded hook 56 may again be attached to the lower mast brace assembly 50. The lower mast 24 may again be provided with power cord cleats 32 to facilitate storage of any power and/or remote controller cords. The base 20 may further be provided with a battery box 60 to provide electrical power for the hoist 110. Shackles or cleaves 80 may be attached to the corners of the base 20, so that a chain 82 may be used to secure the Lift Truck Tent Hoist Attachment 10 to a forklift or other equipment having forks.
[0052] Turning now to
[0053] The upper mast 90 is again provided with a dogleg 94 and dogleg brace 96, so that the hoist mount 98 is extended forward of the base 20 of the Lift Truck Tent Hoist Attachment 10. The hoist 110 is again attached to the hoist mount 98, and may be adjoined or encompassed by a hoist guard 112 for protection. The hoist 110 is again electrically connected to the battery box 60, so that the hoist 110, the hoist cable 114 (not visible), and jay hook 120 may be used to raise lightweight loads such as the rafters or simple trusses shown.
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[0055] Turning now to
[0056] In order to assemble the one or more intermediate mast extensions 130 and/or the upper mast 90 to the lower mast 24 of the Lift Truck Tent Hoist Attachment 10, the lower mast 24 may be pivoted about the pivot hinge pin 28 of the louver mast pivot hinge 26 to a generally horizontal position. To facilitate this, the lower mast 24 may be provided with a lower mast handle 30 (not shown in
[0057] The upper mast 90 is provided with a hoist 110 protected by a hoist guard 112 at the upper end of the upper mast 90. The hoist 110 is provided with a hoist cable 114 (not visible in
[0058] Turning now to
[0059] In order to assemble the one or more intermediate mast extensions 330 and/or the upper mast 290 to the lower mast 224 of the Lift Truck Tent Hoist Attachment 210, the lower mast 224 may be pivoted about the pivot hinge pin 228 of the lower mast pivot hinge 226 to a generally horizontal position. To facilitate this, the lower mast 224 may be provided with a lower mast handle (not shown). Further, a kick stand 234 may be attached to the lower mast 224, in order to hold the lower mast 224 up from the ground and in the generally horizontal position. Once the lower mast 224 is in the generally horizontal position, any intermediate mast extension 330 to be used may be slidably engaged with the lower mast 224 so that an extension insert 332 slides into the lower mast 224 until a lower mast retainer pin hole (not shown) and the extension retainer pin hole 334 overlap, and a lower mast retainer pin (not shown) is inserted therein. The extension insert 332 may therefore be, for non-limiting example, made from 3½″×3½×12″ long square steel tubing. The upper mast 290 may then be slidably engaged with the intermediate mast extension 330, or with the lower mast 224 if no intermediate mast extension 330 is to be used, until a stop ledge 292 abuts the upper end of the intermediate mast extension 330 or upper end of the lower mast 224 as applicable. An upper mast retainer pin hole (not shown) then overlaps another extension retainer pin hole 334, or the lower mast retainer pin hole as applicable, and an extension retainer pin (not shown) is inserted therein.
[0060] The upper mast 290 is provided with a dogleg 294, a dogleg brace 296, and a hoist mount 298 at the upper end of the upper mast 290. A hoist 310 is attached to the hoist mount 298, and may be protected by a hoist guard (not shown). The hoist 310 is provided with a hoist cable (not shown) and jay hook (not shown) for lifting. The hoist 310 may further be provided with a high limit switch (not shown) to prevent over-retraction of the hoist cable, and a crane scale or overload alarm (not shown) to notify an operator of a weight overload condition. In order to raise the assembled lower mast 224, upper mast 290, and any intermediate mast extensions 330, a welded hook 256 may be attached to the lower mast brace assembly 250. In use, the jay hook may be engaged to the welded hook 256, and the hoist 310 may then be used to pull the assembled lower mast 224, upper mast 290, and any intermediate mast extensions 330 to the vertical position. The, arrangement of the welded hook 256 being attached to the lower mast brace assembly 250 proximate to the receiver 252, and of the dogleg 294 in the upper mast 290 offsetting the hoist 310 from the centerline of the lower mast 224, again facilitates the use of the hoist 310 to pull the assembled lower mast 224, upper mast 290, and any intermediate mast extensions 330 to the vertical position.
[0061] The lower mast 224 may further be provided with one or more power cord cleats 232 to facilitate storage of any power and/or remote controller cords. The base 220 may further be provided with a battery box 260 to provide electrical power for the hoist 310. Alternately, or in conjunction therewith, electrical power for the hoist may be provided by a connection (not shown) with the lift truck electrical system. Shackles or cleaves 280 may be attached to the corners of the base 220, so that a chain (not shown) may be used to secure the Lift Truck Tent Hoist Attachment 210 to a forklift or other equipment having forks. Extension holders 270 may be attached to the base 220 for the purpose of holding the intermediate mast extensions 330 during transport or storage. Similarly, a top mast holder 272 may be attached to the base 220 for the purpose of holding the upper mast 290 during transport or storage. In the embodiment of the Lift Truck Tent Hoist Attachment 210 shown in
[0062] Turning now to
[0063] Turning now to
[0064] A high limit switch 316, which may be a reversing solenoid 352, is attached to the hoist mount 298 and/or to the hoist guard 312 in such a way that the high limit switch 316 is adjacent to the fair lead assembly 354. A high limit switch arm 322 extends from the high limit switch 316 to an upper side of the fair lead assembly 354 proximate to the spool of the hoist 310. The hoist cable 314 passes through the fair lead assembly 354, which is provided with rollers 356 to guide the hoist cable 314 onto the spool of the hoist 310. As noted previously, when the hoist 310 winds up the hoist cable 314, a cable buffer 362 attached to the hoist cable 314 comes into contact with the fair lead assembly 354 at or near the end of travel of the hoist cable 314. The cable buffer 362 will not pass through the fair lead assembly 354, so that the fair lead assembly 354 begins to compress the fair lead springs 360. As the fair lead assembly 354 begins to travel along the fair lead mounting posts 358, the high limit switch arm 322 causes the high limit switch 316 to shut off the hoist 310. Any additional motion of the fair lead assembly 354 is accommodated by further compression of the fair lead springs 360, thereby preventing breakage of the hoist cable 314 or other components of the Lift Truck Tent Hoist Attachment 210. A cable buffer spring 364 may be provided between the cable buffer 362 and the jay hook 320 to accommodate further winding of the spool of the hoist 310 due to lag time of the high limit switch 316 or rotational inertia of the 310.
[0065] Turning now to
[0066] In order to assemble the one or more intermediate mast extensions 330 and/or the upper mast 290 to the lower mast 224 of the Lift Truck Tent Hoist Attachment 210, the lower mast 224 may again be pivoted about the lower mast pivot hinge 226 to a generally horizontal position. To facilitate this, the lower mast 224 may be provided with a lower mast handle (not shown). Further, a kick stand 234 may be attached to the lower mast 224, in order to hold the lower mast 224 up from the ground and in the generally horizontal position. Once the lower mast 224 is in the generally horizontal position, any intermediate mast extension 330 to be used may be slidably engaged with the lower mast 224 so that an extension insert 332 slides into the lower mast 224 until a lower mast retainer pin hole (not shown) and an extension retainer pin hole (not shown) overlap, and a lower mast retainer pin (not shown) is inserted therein. The upper mast 290 may then be slidably engaged with the intermediate mast extension 330, or with the lower mast 224 if no intermediate mast extension 330 is to be used, until a stop ledge 292 abuts the upper end of the intermediate mast extension 330 or upper end of the lower mast 224 as applicable. An upper mast retainer pin hole 300 then overlaps another extension retainer pin hole, or the lower mast retainer pin hole as applicable, and an extension retainer pin (not shown) is inserted therein. An upper mast handle 302 may be provided to facilitate handling the upper mast 290.
[0067] The upper mast 290 is again provided with a dogleg 294, a dogleg brace 296, and a hoist mount 298 at the upper end of the upper mast 290. A hoist 310 is attached to the hoist mount 298, and may be protected by a hoist guard 312. The hoist 310 is provided with a hoist cable 314 and jay hook 320 for lifting. The hoist 310 may further be provided with a high limit switch (not shown) to prevent over-retraction of the hoist cable, and a crane scale or overload alarm (not shown) to notify an operator of a weight overload condition. In order to raise the assembled lower mast 224, upper mast 290, and any intermediate mast extensions 330, a welded hook 256 may be attached to the lower mast brace assembly 250. As illustrated in
[0068] As before, the lower mast 224 may be provided with one or more power cord cleats 232 to facilitate storage of any power and/or remote controller cords. The base 220 may further be provided with a battery box 260 to provide electrical power for the hoist 310. Extension holders 270 and/or a top mast holder 272 may again be attached to the base 220 for the purpose of holding the intermediate mast extensions 330 and/or the upper mast 290, respectively, during transport or storage.
[0069] As with the embodiment of the Lift Truck Tent Hoist Attachment 210 shown in
[0070] While the Lift Truck Tent Hoist Attachment as been described with respect to at least one embodiment, the Lift Truck Tent Hoist Attachment can be further modified within the spirit and scope of this disclosure, as demonstrated previously. This application is therefore intended to cover any variations, uses, or adaptations of the Lift Truck Tent Hoist Attachment using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which the disclosure pertains and which fall within the limits of the appended claims.
REFERENCE NUMBER LISTING
[0071] 10/210 Lift Truck Tent Hoist Attachment [0072] 12/212 Forklift [0073] 20/220 Base [0074] 22/222 Fork pocket [0075] 24/224 Lower mast [0076] 26/226 Lower mast pivot hinge [0077] 28/228 Pivot hinge pin [0078] 30/230 Lower mast handle [0079] 32/232 Power cord cleat [0080] 34/234 Kick stand [0081] 36/236 Lower mast retainer pin h [0082] 38/238 Lower mast retainer pin [0083] 50/250 Lower mast brace assembly [0084] 52/252 Receiver [0085] 54/254 Brace pin [0086] 56/256 Welded hook [0087] 60/260 Battery Box [0088] 70/270 Extension holder [0089] 272 Top mast holder [0090] 80/280 Shackle or cleave [0091] 82/282 Chain [0092] 90/290 Upper mast [0093] 92/292 Stop ledge [0094] 94/294 Dogleg [0095] 96/296 Dogleg brace [0096] 98/298 Hoist mount [0097] 100/300 Upper mast retainer pin hole [0098] 302 Upper mast handle [0099] 110/310 Hoist [0100] 112/312 Hoist guard [0101] 114/314 Hoist cable [0102] 116/316 High limit switch [0103] 118/318 Crane scale/overload alarm [0104] 120/320 Jay hook [0105] 322 High limit switch arm [0106] 130/330 intermediate mast extension [0107] 132/332 Extension insert [0108] 134/334 Extension retainer pin hole [0109] 136/336 Extension retainer pin [0110] 350 Combination limit switch, buffer, and vertical shutoff switch [0111] 352 Reversing solenoid [0112] 354 Fair lead assembly [0113] 356 Rollers [0114] 358 Fair lead mounting posts [0115] 360 Fair lead springs [0116] 352 Cable, buffer [0117] 364 Cable buffer spring