VEHICLE DIFFERENTIAL APPARATUS
20210254698 ยท 2021-08-19
Inventors
Cpc classification
F16H57/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0428
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0479
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H48/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vehicle differential apparatus including a pair of side gears arranged side by side along an axial line so as to rotate about the axial line, a set of pinion gears disposed on a radial outside of the side gears so that one pinion gear engages with one of side gears, and the other pinion gear engages with the other of the side gears the one pinion gear, and a housing accommodating the side gears and the pinion gears and including a substantially cylindrical circumferential wall and a side wall extended radially inward from an end of the circumferential wall. The housing includes a space formation portion forming a housing space accommodating the pinion gears so as to rotate integrally with the pinion gears, and the side wall is provided with an opening connecting the housing space and a space outside the housing.
Claims
1. A vehicle differential apparatus comprising: a pair of side gears arranged side by side with each other along an axial line and formed in substantially cylindrical shapes so as to rotate about the axial line; a set of pinion gears disposed on a radial outside of the pair of side gears so that one of the set of pinion gears engages with one of the pair of side gears, the other of the set of pinion gears engages with the other of the pair of side gears, and the set of pinion gears engage with each other; and a housing configured to accommodate the pair of side gears and the set of pinion gears and including a circumferential wall formed in a substantially cylindrical shape around the axial line and a side wall extended radially inward from an end in an axial direction of the circumferential wall, wherein the housing includes a space formation portion configured to form a housing space accommodating the set of pinion gears so as to rotate integrally with the set of pinion gears about the axial line, and the side wall is provided with an opening connecting the housing space and a space outside the housing.
2. The vehicle differential apparatus according to claim 1, wherein the side wall includes a protrusion protruded outward in the axial direction, and the protrusion includes an oil receiver provided continuously to the opening and formed in a substantially concave portion.
3. The vehicle differential apparatus according to claim 2, wherein a bottom surface of the space formation portion and a bottom surface of the oil receiver are located at a same position in a circumferential direction and a radial direction around the axial line.
4. The vehicle differential apparatus according to claim 1, wherein the housing includes a pair of side walls extended radially inward from both ends in the axial direction of the circumferential wall, and each of the pair of side walls is provided with the opening.
5. The vehicle differential apparatus according to claim 1, wherein the housing is disposed rotatably about the axial line in a case storing a lubricant oil.
6. The vehicle differential apparatus according to claim 1, wherein the pair of side gears are a first side gear and a second side gear, the set of pinion gears are a first pinion gear having a pair of first helical gears and a second pinion gear having a pair of second helical gears, the pair of first helical gears are a first helical gear at a first end in the axial direction and a first helical gear at a second end in the axial direction, the pair of second helical gears are a second helical gear at a first end in the axial direction and a second helical gear at a second end in the axial direction, and the set of pinion gears are configured so that the first helical gear at the second end engages with the second side gear, the second helical gear at the first end engages with the first side gear, the first helical gear at the first end engages with the second helical gear at the first end, and the first helical gear at the second end engages with the second helical gear at the second end.
7. The vehicle differential apparatus according to claim 6, wherein the first helical gear at the first end is formed shorter than the first helical gear at the second end in the axial direction, and the second helical gear at the first end is formed longer than the second helical gear at the second end in the axial direction.
8. The vehicle differential apparatus according to claim 1, wherein the vehicle differential apparatus is disposed between a left and right driving wheels so as to distribute and transmit a torque from a drive source to the left and right driving wheels.
9. The vehicle differential apparatus according to claim 1, wherein the housing includes a cylindrical portion formed in a cylindrical shape around the axial line and extended toward an outside in the axial direction from an end on an inner diameter side of the side wall, and the cylindrical portion is provided with a spiral groove on an inner circumferential surface of the cylindrical portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The objects, features, and advantages of the present invention will become clearer from the following description of embodiments in relation to the attached drawings, in which:
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION OF THE INVENTION
[0015] Hereinafter, an embodiment of the present invention is explained with reference to
[0016]
[0017] As shown in
[0018] The outer circumferential surface of the left end of the left housing 10 is rotatably supported by the left case 2L through a tapered roller bearing 3. The outer circumferential surface of the right end of the right housing 20 is rotatably supported by the right case 2R through a tapered roller bearing 4. The left housing 10 and right housing 20 are fastened to each other by a bolt through flanges 11 and 21. Also, a substantially cylindrical rotor 6 around the axis CL1 is integrally fastened to the flanges 11 and 21 by the bolt 5.
[0019] The outer circumferential surface of the rotor 6 is provided with a gear 6a. The gear 6a is engaged with the output gear 6b of the transmission, and the torque from the drive source is inputted to the vehicle differential apparatus 1 through the gears 6a and 6b. A pair of left and right drive shafts 7L and 7R are coupled to the vehicle differential apparatus 1 so as to be rotatable relative to the housings 10 and 20. Rotation inputted to the vehicle differential apparatus 1 is transmitted to the drive shafts 7L and 7R, which then rotationally drive the left and right drive wheels and thus causes the vehicle to travel.
[0020] Lubricant oil supplied to the tapered roller bearings 3 and 4 and the like is stored in the bottom portion of the housing space 1a. The oil level OL of the oil is located below the tapered roller bearings 3 and 4 and above the flanges 11 and 21, which are the lowermost portions of the housings 10 and 20. Thus, when the rotor 6 rotates, the rotor 6 and flanges 11 and 21 scoop up the lubricant oil, which then scatters in the housing space 1a.
[0021]
[0022] As shown in
[0023] Multiple through holes 11a are formed in the flange 11 in the circumferential direction, and bolts 5 (
[0024] As shown in
[0025] Multiple screw holes 21a are formed in the flange 21 in the circumferential direction, and the bolts 5 (
[0026] As shown in
[0027] Helical gears 31 and 41 are formed in the outer circumferential surfaces of axially inner portions of the side gears 30 and 40, that is, in the outer circumferential surface of a right side portion of the left side gear 30 and the outer circumferential surface of a left side portion of the right side gear 40. The helical gears 31 and 41 have the same gear specifications except that the respective twist directions are opposite. Spline holes 32 and 42 are formed in the inner circumferential surfaces of axially outer portions of the side gears 30 and 40, that is, in the inner circumferential surface of a left side portion of the left side gear 30 and the inner circumferential surface of a right side portion of the right side gear 40. Spline shafts (not shown) on the outer circumferential surfaces of the drive shafts 7L and 7R are fitted into the spline holes 32 and 42 (spline coupling). Thus, the left side gear 30 and drive shaft 7L, and the right side gear 40 and drive shaft 7R rotate integrally.
[0028] A substantially ring-shaped washer 70 around the axis CL1 is interposed between the left side gear 30 and right side gear 40. Flange surfaces 14b and 24b are formed on the right end surface of the cylindrical portion 14 of the housing 10 and the left end surface of the cylindrical portion 24 of the housing 20. A substantially ring-shaped washer 71 around the axis CL1 is interposed between the left side gear 30 and flange surface 14b. A substantially ring-shaped washer 72 around the axis CL1 is interposed between the right side gear 40 and flange surface 24b.
[0029]
[0030] More specifically, each recess 220 includes a first recess 221 formed in a substantially arc shape corresponding to the external shape of a first pinon gear 50 and a second recess 222 formed in a substantially arc shape corresponding to the external shape of a second pinion gear 60. The first recess 221 and second recess 222 are connected in the circumferential direction, and the first pinon gear 50 and second pinion gear 60 are accommodated in the first recess 221 and second recess 222, respectively.
[0031] As shown in
[0032] Helical gears 51 and 52 having the same outer diameter are formed on the left and right ends of the outer circumferential surfaces of the first pinon gear 50. A substantially cylindrical neck 53 having a smaller diameter than the helical gears 51 and 52 is formed between the left and right helical gears 51 and 52. The left helical gear 51 (referred to as the short gear) has a shorter axial length than the right helical gear 52 (referred to as the long gear). The long gear 52 has gear specifications corresponding to those of the helical gear 41 of the right side gear 40 and is engaged with the helical gear 41 (
[0033] Helical gears 61 and 62 having the same outer diameter are formed on the left and right ends of the outer circumferential surfaces of the second pinon gear 60. A substantially cylindrical neck 63 having a smaller diameter than the helical gears 61 and 62 is formed between the left and right helical gears 61 and 62. The right helical gear 62 (referred to as the short gear) has a shorter axial length than the left helical gear 61 (referred to as the long gear). The long gear 61 has gear specifications corresponding to those of the helical gear 31 of the right side gear 30 and is engaged with the helical gear 31. On the other hand, the helical gear 41 of the right side gear 40 faces the neck 63 through a clearance. Accordingly, the helical gear 41 is not engaged with the second pinon gear 60, and the short gear 62 is located in a more right position than the helical gear 41.
[0034] As shown in
[0035] When, in the vehicle differential apparatus 1 thus configured, the torque from the drive source is inputted to the housings 10 and 20 through the rotor 6 of
[0036] On the other hand, when a slip occurs, for example, on the right drive wheel, the first pinon gears 50 and second pinion gears 60 rotate while being engaged with the side gears 30 and 40. This results in rotation of the left drive wheel at a lower speed than the housings 10 and 20 and rotation of the right drive wheel at a higher speed than the housings 10 and 20. At this time, a thrust force occurs on the side gears 30 and 40 due to the rotation of the first pinon gears 50 and second pinion gears 60. For example, during travel of the vehicle, a thrust force occurs that presses the side gears 30 and 40 inward in the left-right direction; during a deceleration of the vehicle (during engine brake activation), a thrust force occurs that presses the side gears 30 and 40 outward in the left-right direction.
[0037] Thus, a friction force (thrust reaction force) occurs between the side gears 30 and 40 and washer 70 or between the side gears 30 and 40 and washers 71 and 72, resulting in limitation of the differential motion of the side gears 30 and 40. Also, during rotation of the first pinon gears 50 and second pinion gears 60, a friction force (radial reaction force) occurs between the first pinon gears 50 and first recesses 221 and between the second pinion gears 60 and second recesses 222. This friction force also limits the differential motion of the side gears 30 and 40.
[0038] As described above, the vehicle differential apparatus 1 has the rotatable pinion gears 50 and 60 and side gears 30 and 40 in the housings 10 and 20. For this reason, the lubricant oil has to be supplied to these components. However, the pinion gears 50 and 60 and side gears 30 and 40 are surrounded by the rotatable housings 10 and 20 having the circumferential walls 12 and 22 and side walls 13 and 23 and therefore it is difficult to supply a sufficient amount of lubricant oil to the components in the housings 10 and 20. For this reason, the vehicle differential apparatus 1 according to the present embodiment is configured as follows so that a sufficient amount of lubricant oil can be supplied to the components in the housings 10 and 20.
[0039]
[0040] As shown in
[0041] As shown in
[0042] As shown in
[0043] As shown in
[0044] As shown in
[0045] As shown in
[0046] The main operation of the vehicle differential apparatus 1 according to the present embodiment of the present invention will be described. When the housings 10 and 20 rotate in the housing space 1a (
[0047] When the first pinon gears 50 rotate in this state, the lubricant oil in the recesses 17 and 27 moves inward in the left-right direction along the tooth grooves of the helical gears 51 and 52 on the outer circumferential surface of the first pinon gears 50 and is supplied to the first pinon gears 50, as shown by arrows A2 of
[0048] As shown in
[0049] According to the embodiment, the following operations and effects can be achieved.
[0050] (1) The vehicle differential apparatus 1 includes the pair of substantially cylindrical side gears 30 and 40 disposed side by side along the axis CL1 so as to rotate around the axis CL1; the pairs of pinion gears 50 and 60 disposed on the radial outside of the pair of side gears 30 and 40, engaged with one of the side gears 30 and 40, and engaged with each other; and the housings 10 and 20 having the substantially cylindrical circumferential walls 12 and 22 around the axis CL1 and the side walls 13 and 23 extending radially inward from both axial ends of the circumferential walls 12 and 22 and accommodating the pair of side gears 30 and 40 and the pairs of pinion gears 50 and 60 (
[0051] Therefore, when the first pinon gears 50 rotate, it is possible to guide the lubricant oil passed through the openings 15 and 25 into the housings 10 and 20 along the helical gears 51 and 52 and thus to sufficiently supply the lubricant oil to the components (pinion gears 50 and 60, side gears 30 and 40) in the housings 10 and 20, allowing the vehicle differential apparatus 1 to operate favorably.
[0052] (2) The side walls 13 and 23 have the protrusions 16 and 26 that protrude axially outward (
[0053] (3) The bottom surfaces of the first recesses 221 and the bottom surfaces of the recesses 17 and 27 are disposed in the same positions in the radial and circumferential directions so that both bottom surfaces are extended continuously in the axial direction (
[0054] (4) The openings 15 and 25 are formed in the pair of left and right side walls 13 and 23 of the housings 10 and 20 (
[0055] (5) The housings 10 and 20 are supported in the transmission case 2 storing the lubricant oil so as to be rotatable around the axis CL1 through the cylindrical portions 14 and 24 (
[0056] The above embodiment can be modified into various forms. Hereafter, modifications will be described. Although, in the above embodiment, the left and right side walls 13 and 23 of the housings 10 and 20 are provided with the openings 15 and 25, one of the side walls 13 and 23 may be provided with openings facing housing spaces SP. Although, in the above embodiment, the openings 15 and 25 are disposed so as to face the first pinon gears 50, openings may be disposed so as to face the second pinion gears 60 or may be disposed so as to face both the first pinon gears 50 and second pinion gears 60. For example, openings may be disposed so as to face the areas in which the pinion gears 50 and 60 are engaged with each other. That is, openings need not be disposed in the above-mentioned positions as long as the openings are disposed in the side walls 13 and 23 so as to connect the housing spaces SP and the spaces outside the housings 10 and 20.
[0057] Although, in the above embodiment, the pair of pinion gears 50 and 60 engaged with each other. i.e., the first pinon gears 50 and second pinion gears 60 are disposed on the radial outside of the side gears 30 and 40, the number of pinion gears 50 and 60 may be three or more. For example, a pair of second pinion gears may be disposed such that both sides in the circumferential direction of one first pinion gear are sandwiched between the pair of second pinion gears. In this case, the first pinon gears 50 may be formed so as to be longer or shorter in the axial direction than the second pinion gears 60. That is, a set of pinion gears may have any configuration as long as the set of pinion gears are disposed on the radial outside of the pair of side gears, engaged with one and the other of the pair of side gears, and engaged with each other. Although, in the above embodiment, the recesses 220 accommodating the set of pinion gears 50 and 60 are disposed in the inner circumferential surface of the circumferential wall 22 of the right housing 20, a space formation portion need not have the above configuration as long as it accommodates the set of pinion gears 50 and 60 so as to rotate integrally with the housings.
[0058] Although, in the above embodiment, the side walls 13 and 23 of the housings 10 and 20 are provided with the protrusions 16 and 26 that protrude axially outward and the protrusions 16 and 26 are provided with the recesses 17 and 27 oriented to the radial outside, an oil receiver is not limited to this configuration. Although, in the above embodiment, the vehicle differential apparatus 1 is disposed in the housing space 1a of the transmission case 2, the vehicle differential apparatus may be disposed in another case storing lubricant oil.
[0059] The above embodiment can be combined as desired with one or more of the above modifications. The modifications can also be combined with one another.
[0060] According to the present invention, it is possible to efficiently supply lubricant oil in a rotating housing of a vehicle differential apparatus.
[0061] Above, while the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various changes and modifications may be made thereto without departing from the scope of the appended claims.