ELASTIC BANDAGE OR HOSIERY, AND TEXTILE MATERIAL FOR USE IN SUCH AN ELASTIC BANDAGE OR HOSIERY
20210244572 · 2021-08-12
Assignee
Inventors
Cpc classification
A41B11/003
HUMAN NECESSITIES
International classification
Abstract
An elastic hosiery formed of a stretchable elastic textile material, wherein the elastic textile material has the elastic property that when a length of unstretched material is stretched to different circumferential lengths, with different yield rates, the pressure exerted by such different circumferential lengths having the same length of unstretched elastic material varies less than 30% over a range of approximately circular circumferences providing a range of yield rates from λ.sub.1 to λ.sub.2, wherein λ.sub.2/λ.sub.1>1.8. The elastic textile material may be a weft knitted material, and including elastic threads or yarns of an elastic material arranged as inlays in weft direction.
Claims
1. An elastic hosiery formed of a stretchable elastic textile material, wherein the elastic textile material has the elastic property that when a length of unstretched material is stretched to different circumferential lengths, with different yield rates, the pressure exerted by such different circumferential lengths having the same length of unstretched elastic material varies less than 30% over a range of approximately circular circumferences providing a range of yield rates from λ.sub.1 to λ.sub.2, wherein λ.sub.2/λ.sub.1>1.8.
2. The elastic hosiery of claim 1, wherein the pressure exerted by such different circumferential lengths having the same length of unstretched elastic material varies less than 20% over a range of circumferences providing a range of yield rates from λ.sub.1 to λ.sub.2.
3. The elastic hosiery of claim 1, wherein the pressure exerted by such different circumferential lengths having the same length of unstretched elastic material varies less than 10% over a range of circumferences providing a range of yield rates from λ.sub.1 to λ.sub.2.
4. The elastic hosiery of claim 1, wherein the λ.sub.2/λ.sub.1>2.0.
5. The elastic hosiery of claim 1, wherein the λ.sub.2/λ.sub.1>2.5.
6. The elastic hosiery of claim 1, wherein the textile material comprises synthetic fibers selected from the group consisting of polyester, polyamide, polypropylene and PLA (polylactic acid).
7. The elastic hosiery of claim 1, wherein the textile material comprises natural fibers, such as cotton or regenerated fibers such as viscose or a mixed spun yarn with multifilament synthetic fibers and natural staple fibers or other mixtures thereof.
8. The elastic hosiery of claim 1, wherein the textile material comprises threads or yarns of at least one elastic material, said elastic material comprising at least one of: elastomeric polymers such as natural rubber, polyisoprene, synthetic rubber, a mix of polyisoprene rubber and styrene butadiene copolymer or a mix of thermoplastic and elastomeric polymers such as polyurethane-polyurea copolymer, and other mixtures thereof.
9. The elastic hosiery of claim 1, wherein the elastic hosiery is a compression stocking or compression sock.
10. The elastic hosiery of claim 1, wherein the elastic textile material is a knitted material, and comprising elastic threads or yarns of an elastic material arranged as inlays in warp or weft direction.
11. The elastic hosiery of claim 10, wherein the elastic threads have a thickness in the range of 0.5-1.0 mm.
12. The elastic hosiery of claim 10, wherein the knitted material has a gauge of wales/inch in the range of 8-25.
13. The elastic hosiery of claim 10, wherein the knitted material has a gauge of wales/inch in the range of 8-15.
14. The elastic hosiery of claim 10, wherein the elastic threads or yarns are inlayed into the knitted structure under tension, with a yield rate in the range of 1.8-4.0.
15. The elastic hosiery of claim 10, wherein the number of elastic threads or yarns per inch is in the range 8-25.
16. The elastic hosiery of claim 10, wherein the number of elastic threads or yarns per inch is in the range 8-15.
17. The elastic hosiery of claim 10, wherein the elastic threads or yarns comprises synthetic rubber.
18. The elastic hosiery of claim 10, wherein the elastic threads or yarns comprises a synthetic elastodiene rubber.
19. An elastic hosiery formed of a stretchable elastic textile material, wherein the elastic textile material is a weft knitted material, and comprising elastic threads or yarns of an elastic material arranged as inlays in weft direction, and wherein elastic textile material has the elastic property that when a length of unstretched material is stretched to different circumferential lengths, with different yield rates, the pressure exerted by such different circumferential lengths having the same length of unstretched elastic material varies less than 30% over a range of approximately circular circumferences providing a range of yield rates from λ.sub.1 to λ.sub.2, wherein λ.sub.2/λ.sub.1>1.8.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0071] For exemplifying purposes, the invention will be described in closer detail in the following with reference to embodiments thereof illustrated in the attached drawings, wherein:
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0081] In the following detailed description, preferred embodiments of the present invention will be described. However, it is to be understood that features of the different embodiments are exchangeable between the embodiments and may be combined in different ways, unless anything else is specifically indicated. It may also be noted that, for the sake of clarity, the dimensions of certain components illustrated in the drawings may differ from the corresponding dimensions in real-life implementations. Even though in the following description, numerous specific details are set forth to provide a more thorough understanding of the present invention, it will be apparent to one skilled in the art that the present invention may be practiced without these specific details. In other instances, well known constructions or functions are not described in detail, so as not to obscure the present invention. Further, the same reference signs are used to designate equal or similar parts throughout the drawings.
[0082] Further, the details discussed in relation to elastic bandages are equally applicable to elastic hosiery, and vice versa.
[0083] In
[0084]
[0085] Notably, only items 9, 12 and 13, i.e. the Dauerbinde K, the bandage of the present invention and the SuperElastic are bandages. The Refit Band XX-Light 10 is a homogeneous natural latex rubber tape, which is not useable as a bandage. Instead, such tapes are used for rehabilitation and training exercises. This material is included only as a comparative example. Further, the synthetic rubber threads 2L39 are threads, not per se useable as bandages. Instead, these threads are useable e.g. for manufacturing clothes and technical textiles.
[0086] In a further experiment, two conventional bandages and a bandage in accordance with the invention were applied on a model of a human leg. The bandages used were the same bandages as discussed above in relation to
[0087] The bandages were applied in accordance with the manufacturer's instructions. The Dauerbinde K and the SuperElastic do not have any markings or the like to guide during application. Instead, the overlap and stretching are continuously controlled and guided by the experience of the bandage applier. The bandage in accordance with the present invention comprised longitudinally displaced markings at 21 cm marking distance, and was applied with 3/5 overlap. The bandages were made applied by two independent bandage appliers, each having sufficient medical training and experience of applying bandages on patients.
[0088] The pressure in various parts of the leg was determined by PicoPress pressure sensors. Three PicoPress sensors were placed at the back (dorsal) of the leg. The first was placed at a thigh position, at a circumference of 47 cm. The second was placed at the calf, at a circumference of 35.5 cm. The third was placed at the wrist, positioned 8 cm above lateral malleolus, at a circumference of 24 cm. The measured pressure at the various parts are presented in the following table (the values being the pressure in mmHg):
TABLE-US-00001 TABLE 1 Bandage applier 1 Bandage applier 2 IE CEA CEB IE CEA CEB Thigh 38 53 58 38 27 24 Calf 36 72 78 35 34 18 Wrist 31 55 55 32 44 30 Mean 35 60 64 35 35 24 Variance 13 109 156 9 73 36
[0089] Thus, this experiment shows that by using a bandage in accordance with the present invention, the pressure obtained at various leg parts, having various diameters, is essentially uniform, whereas in the conventional bandages used as comparative examples, the pressure varies very significantly. The result obtained by means of the bandage in accordance with the invention is also highly predictable—almost identical results were obtained by the two independent bandage appliers—whereas the results differed significantly between the two bandage appliers when using the bandages of the comparative examples. Notably, combining the results of the two bandage appliers, the total variance of the inventive example is 9, compared to 260 for comparative example A (the Dauerbinde) and 549 for comparative example B (the SuperElastic).
[0090] Thus, it has been shown that bandages according to the present invention provide much lower pressure variations in different parts of the leg, and thus are more insensitive to variations in circumference, and also provide improved predictability and controllability, compared to bandages of the prior art.
[0091]
[0092] The transversal markings could be printed on both sides or on one side of the elastic bandage 14, and the markings need not be the same on both sides. The transversal markings could also be embedded into the textile material of the elastic bandage. In one embodiment markings are printed on the skin-side of the bandage 14 and the elastic bandage is at least partly transparent when stretched. In another embodiment markings are printed on the skin-side of a bandage 14 which is opaque when stretched, but still serve a purpose as they are visible when the elastic bandage is applied.
[0093] In yet another embodiment the markings are invisible to the human eye and have to be read by different means, such as tactilely, electrically, by x-ray, under ultraviolet light, or magnetically. In still another embodiment the markings are present when the elastic bandage is applied, but fade away over time, for instance due to withering, a chemical reaction, or for some other reason initiated by the stretching of the elastic bandage.
[0094]
[0095]
[0096]
[0097]
[0098] In the embodiment in
[0099] In the embodiment shown in
[0100] The markings of this embodiment allow the user to use different constants when applying the elastic bandage, thereby using different lengths of unstretched elastic bandage material for each turn. Hereby, the application of the elastic bandage can easily be used for application of different pressures on different patients, and it may also be used to apply different pressure at different sections and the like.
[0101]
[0102]
[0103]
[0104] It is also possible to use non-longitudinal lines, as is per se known from WO 98/47452, said document hereby being incorporated by reference.
[0105] The embodiment in
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112] Alternatively, the markings per se known from U.S. Pat. No. 5,195,950 may be used, said document hereby being incorporated in its entirety by reference.
[0113]
[0114] The elastic material discussed in the foregoing in relation to an elastic bandage may also be used for elastic hosieries. Some exemplary embodiments of such elastic hosieries are illustrated in
[0115]
[0116]
[0117]
[0118]
[0119] The elastic material having the above-discussed elastic and mechanical properties may be realized in many various ways, as would be obvious for the skilled addressee. In the following, some presently preferred realizations will be discussed in more detail.
[0120] An elastic textile bandage and an elastic textile hosiery as discussed above may be composed of a warp knitted construction, as illustrated schematically in
[0121] The gauge can be calculated by dividing the total number of needles in a knitting machine with the length of the needle bed. For example, a 7.5-inch diameter circular stocking machine may have 235 needles. The circumference of a circle is the diameter times π, and for a 7.5 inch diameter, the circumference is 23.55 inches. The gauge in this example is then 235/23.55, which is approximately 10 needles per inch. Thus, in this example, the gauge is E 10. “E” here stands for the number of needles per inch.
[0122] In a preferred embodiment, the gauge is in the range E 8-E25, and preferably in the range of E 8-E 20, and most preferably in the range of E 8-E 15, such as E 10.
[0123] The warp knitting machine preferably has thread guides for a weft inlay system over the whole fabric width. The thread guides inserts the weft threads in parallel with the machine's needle bed. The mesh forming warp system performs an open pillar stitch into which the elastic threads and the inelastic weft yarns are placed.
[0124] The warp (open pillar stitch) is knitted on every needle, one could also knit the open pillar stitch on every second needle to get a wider mesh or use a machine with a different gauge.
[0125] The preferred warp in this example may be a multifilament yarn of 100% polyester. One could also use a mixed spun yarn with multifilament polyester fibers and cotton or viscose fibers.
[0126] The weft inlay is preferably a weave spun yarn, of 100% cotton or spun polyester. However, other fiber materials may also be used. For example, weave spun yarn of viscose or a mixed fiber yarn may also be used, for example cotton/viscose or cotton/polyester or viscose/polyester or other mixtures thereof.
[0127] The elastic threads can be either monofilament or multifilament yarn, where monofilament is preferred as they are more suitable to use in the machine's inlay system. The elastic threads in the example that are inlayed in the warp direction are preferably elastomeric polymer monofilament threads. The elastomeric polymers could be of natural rubber, but preferably synthetic rubber is used, and most preferably synthetic elastodiene rubber.
[0128] In the exemplary embodiment, the elastic threads have a rectangular cross section, with dimensions preferably ranging from 0.2 millimeter to 1.0 millimeter, or 0.5 millimeter to 1.0 millimeter. However, other dimensions may also be used. The cross section of the elastic threads could also be circular with different dimensions as mentioned above.
[0129] The elastic threads are preferably inlayed into the knitted structure under a certain elongation (tension). The elastic threads may e.g. be inlayed into the knitted structure with a yield rate exceeding λ=1 (i.e. no tension) by a factor of 1.8 or more, and preferably 1.9 or more, and more preferably 2.0 or more, and more preferably 2.4 or more, 2.5 or more, 2.7 or more, such as 3.0 or more. The elastic threads may be inlayed into the knitted structure with a yield rate in the range of 1.8-4.0, and preferably in the range of 2.0-3.5, and more preferably in the range of 2.5-3.5.
[0130] The weft inlay over the whole fabric width binds the wales together, causing less stiffness or impact on the stretch properties in the warp direction. The weft inlay can be inserted on both sides of the warp, using a fine yarn or inserted only on one side, using a thicker yarn. However the weft inlay gives a very form stable and a non-stretchable construction in the weft direction hence minimizing the impact on the elasticity in the warp direction, also the width decrease of the bandage in the longitudinal direction is very limited when stretched. In addition, one of the weft inlays may preferably be arranged between two needles, in order to fixate the wales.
[0131] Each wale of open pillar stich preferably includes an elastic thread. The number of elastic threads/inch in the construction is hereby preferably equal to the gauge.
[0132] In a preferred hosiery embodiment, the number of elastic threads/inch in the horizontal direction is in the range 10-35, and preferably in the range of 20-30, and most preferably in the range of 22-28, such as 25.
[0133] The mesh density (number of courses/cm) can be varied, and can for example range from 4 to 14 courses/cm, depending on the desired properties.
[0134] Another technique to produce an elastic textile bandage material is to use weaving. In a plain weave, the warp could include the elastic threads. Hereby, the elastic properties would be in the longitude direction as is commonly preferred in a bandage. The weft could be of the same material as described for the weft in the warp knitting technique. One could also wary the woven structure using plain weave with an interlacement at every thread, one over—one under, or the related variants such as: two over—two under, or three over—three under.
[0135] A technique particularly suited to produce an elastic hosiery, such as a tubular bandage or a compression sock or stocking, is weft knitting, using a circular knitting machine, i.e. circular weft knitting. To this end, it is possible to incorporate the elastic threads together with the yarn that forms the stitches, giving the tubular bandage elastic properties in both directions.
[0136] The elastic threads could also be laid into the knitting tube as weft inlay, similar to the incorporation of the elastic threads in the warp knitting technique. Such an embodiment is illustrated in
[0137] The number of elastic threads/inch in the horizontal direction is preferably in the range 10-35, and preferably in the range of 20-30, and most preferably in the range of 22-28, such as 25.
[0138] The circular weft knitting machine may have a double needle bed and at least two knitting systems. An additional preferable device is a positive yarn feeder for the elastic weft inlay.
[0139] As before, the ground yarn that performs the stitches, i.e. the weft 55′, could be either a spun multifilament yarn of cotton, polyamide, polyester, viscose or a spun multifilament yarn with mixed fibers for example cotton/polyester, cotton/viscose, or polyester/viscose or other mixtures thereof.
[0140] The elastic inlay threads can, as in previous examples, be either monofilament or multifilament yarn. The elastic threads are preferably elastomeric polymer monofilament threads. The elastomeric polymers could be of natural rubber, but preferably synthetic rubber is used, and most preferably synthetic elastodiene rubber.
[0141] In the exemplary embodiment, the elastic threads have a rectangular cross section, with dimensions preferably ranging from 0.2 millimeter to 1.0 millimeter. However, other dimensions may also be used. The cross section of the elastic threads could also be circular with different dimensions as mentioned above.
[0142] The elastic threads are preferably inlayed into the knitted structure under a certain elongation (tension). The elastic threads may e.g. be inlayed into the knitted structure with a yield rate exceeding λ=1 (i.e. no tension) by a factor of 1.8 or more, and preferably 1.9 or more, and more preferably 2.0 or more, and more preferably 2.4 or more, 2.5 or more, 2.7 or more, such as 3.0 or more. The elastic threads may be inlayed into the knitted structure with a yield rate in the range of 1.8-4.0, and preferably in the range of 2.0-3.5, and more preferably in the range of 2.5-3.5.
[0143] Preferably, the number of elastic threads/inch in the horizontal direction is in the range 10-35, and preferably in the range of 20-30, and most preferably in the range of 22-28, such as 25.
[0144] The mesh density (number of courses/cm) can be varied, and can for example range from 4 to 14 courses/cm (10-35 courses/inch), depending on the desired properties.
[0145] Another weft knitting technique that may be used to make a tubular bandage or a stocking is flat weft knitting. A flat weft knitting machine also has the possibility to add the elastic threads as weft inlay. The elastic material could be flat knitted and at the finishing process sewn together as a tubular bandage or a stocking. This technique also allows for whole-garment knitting, i.e. seam-free hosiery.
[0146] Another example to make a tubular bandage or a sock could be to use warp knitting technique. This could be done either on a circular warp-knitting machine or a flat warp-knitting machine. By using a circular warp-knitting machine with a weft inlay system to incorporate the elastic treads in the ground stitches one could create a tubular bandage or a sock that corresponds to the above described criteria. Using a flat warp-knitting machine, the width could be extended by increasing the number of working needles, thereby producing a wider fabric that could be sewn together to form a tube. The seam could for example be a flatlock seam, avoiding seam allowance that could cause marks on the skin. Another technique instead of a seam could be welding, using either thermoplastic material in the yarns or by using a thermoplastic tape that would work as the adhesive between the two fabric surfaces that has to be welded together to form a tube.
[0147] An example of an elastic bandage material fulfilling the above-discussed elastic properties has been manufactured and tested. This elastic material corresponds to the material 12 discussed in the foregoing in relation to
[0148] As discussed in the foregoing, in relation to
[0149] As an example of an elastic hosiery, a compression ankle sock and a compression knee-high stocking were manufactured and tested. The material was made by weft knitting, using a circular knitting machine, i.e. circular weft knitting. The machine was a double-bed circular knitting machine, equipped with two series of needles, one that fits in the cylinder, while the other series fits in the plate or “dial”. The knitting pattern used was a 1×1 rib knit, i.e. with every other face loop and every other back loop. The elastic threads were laid into the knitting tube as weft inlay, as illustrated in
[0150] It was found that this material had the same advantageous properties, in particular the elastic properties, as the elastic bandage material 12 discussed in relation to
[0151] The elastic threads or yarns as discussed in the foregoing may be formed essentially only of the elastic material, such as being made essentially only of synthetic rubber, and preferably synthetic elastodiene rubber. In such embodiments, the elastic threads or yarns may be referred to as bare or naked threads. However, in other embodiments, the elastic threads or yarns may be covered with a covering material, such as covering yarn. This may e.g. be used to increase the abrasion resistance. The covering material/yarn may e.g. be of polyamide. The covered threads/yarns may e.g. be in the form of a core-spun thread/yarn, with the elastic material arranged as a core covered by one, two or more covering yarn(s), e.g. wound as a helix around the core.
[0152] The invention has now been disclosed by reference to preferred embodiments. However, it is to be acknowledged by the skilled addressee that several further modifications are feasible. For example, other elastic materials, and combinations of in-elastic and elastic materials may be used, other production technologies may be employed, etc. Further, the repeated markings allowing the turns to use a predetermined amount of unstretched elastic bandage material may be realized in many different ways, some of which have been disclosed in the foregoing. However, many other alternative embodiments would be feasible to the same or similar ends.
[0153] Such and other obvious modifications must be considered to be within the scope of the present invention, as it is defined by the appended claims. It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting to the claim. The word “comprising” does not exclude the presence of other elements or steps than those listed in the claim. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.