Consistent Two-Channel Air Flow Radiant Heating System for Vaporizing Tobacco and Method Of Use
20210251283 · 2021-08-19
Assignee
Inventors
Cpc classification
C22C9/06
CHEMISTRY; METALLURGY
International classification
Abstract
A radiant heater adapted to fit on the head of a hookah. The heater uses one or more resistance wire coils to generate heat which is transferred to shisha in the hookah. The heater includes an exterior chimney which surrounds the resistance ribbon and allows air to flow past the heating elements, and an interior chimney allowing cool air to mix with the heated air. The heated air further mixes with cool air drawn through a ventilation gap below the chimney and the mixed air drawn through one or more vents in a heat shield. The heat shield and hot air vaporize the shisha.
Claims
1. A radiant heating system, comprising: a heating element, wherein the heating element comprises: at least one heating coil comprising resistance wire; a heating element electrical connector formed of electrically conductive material and disposed on the exterior end of the at least one heating coil; an exterior chimney having an interior space defined by at least one wall and dimensioned to accept the at least one heating element to substantially enclose the at least one heating element within the interior space; an interior chimney having an exterior wall, wherein the exterior wall is circumscribed by the heating element; an upper bracket, further comprising: an upper bracket ring or upper bracket plate, wherein the upper bracket ring or upper bracket plate comprises an exterior edge face, an upper face, and a lower face; at least one heat vent disposed through the upper bracket ring or upper bracket plate and oriented such that the least one heat vent is above the heating element when the radiant heating system is assembled; at least one cool air vent disposed through the upper bracket ring or upper bracket plate interior to the at least one heat vent and oriented such that the least one cool air vent is above the interior space of the interior chimney; a lower bracket, further comprising: a lower bracket ring or lower bracket plate; an exterior chimney support disposed on an upper face of the lower bracket ring or lower bracket plate; an interior chimney support disposed on an upper face of the lower bracket ring or lower bracket plate and interior to the exterior chimney support; at least one opening disposed through the lower bracket ring or lower bracket plate; and at least one ventilation gap disposed above the at least one opening disposed through the lower bracket ring or lower bracket plate, wherein the ventilation gap is between about 0.5 mm and about 3 mm.
2. The radiant heating system of claim 1, wherein the lower bracket comprises a lower bracket ring, and wherein the lower bracket further comprises: a plurality of lower ring spacer mounts comprising a bar or tube having a first end and a second end; where the first end of the lower ring spacer mount is disposed on the interior of the lower bracket ring; where the second end of the lower ring spacer mount is disposed on the interior chimney support; a plurality of lower ring spacer mounts disposed on a lower face of the lower bracket, wherein the plurality of lower ring spacer mounts define the at least one ventilation gap.
3. The radiant heating system of claim 2, further comprising a heating plate disposed below the lower bracket, wherein the heating plate further comprises: a heating plate body, having an upper face and a lower face; and a heating plate vent disposed through the heating plate body.
4. The radiant heating system of claim 3, further comprising at least one heating plate mounting point disposed on the upper face of the heating plate body or disposed through the heating plate body.
5. The radiant heating system of claim 3, further comprising at least one heating projection disposed on the lower face of the heating plate body.
6. The radiant heating system of claim 3, further comprising a shield bracket, wherein the shield bracket comprises a longitudinal bar, a mounting point disposed at about the midpoint of the longitudinal bar, and a bracket
7. The radiant heating system of claim 2, further comprising at least one upper spacer and at least one lower spacer; wherein the at least one upper spacer further comprises: an upper spacer body formed of a thermal insulated material, wherein the upper spacer body comprises: a lower face and an upper face; where the upper face of the upper spacer body is dimensioned to fit into a slot in the lower face of the upper bracket; wherein the at least one lower spacer further comprises: a lower spacer body formed of a thermal insulated material, wherein the lower spacer body comprises: a lower face and an upper face; and at least one insulated bracket finger disposed on the upper face of the lower spacer.
8. The radiant heating system of claim 6, further comprising at least one bracket finger disposed on the lower face of the at least one upper spacer.
9. The radiant heating system of claim 6, further comprising a shim disposed on the lower face of the at least one lower spacer; and a shim channel disposed in the lower bracket, where the shim channel is disposed interior to the exterior chimney support and dimensioned to accept the shim disposed on the lower face of the at least one lower spacer. a lower insulated bracket having an upper edge and a lower edge, and dimensioned to fit into the lower opening.
10. The radiant heating system of claim 1, wherein the heating element comprises a plurality of heating coils, wherein the plurality of heating coils further comprise: an upper heating coil comprising a resistive ribbon having a first end and a second end where the first end of the upper heating coil is circumscribed by the upper heating coil and the second end of the upper heating coil extends from a coil in the upper heating coil to form an upper heating element electrical connector; and a lower heating coil comprising a resistive ribbon having a first end and a second end where the first end of the lower heating coil is circumscribed by the lower heating coil and the second end of the lower heating coil extends from a coil in the lower heating coil to form a lower heating element electrical connector.
11. The radiant heating system of claim 9, further comprising an interior coil link or interior coil connector, wherein interior coil link comprises: an electrically conductive material disposed 90 degrees to the upper heating coil and in electrical communication with the upper heating coil and disposed 90 degrees to the lower heating coil and in electrical communication with the lower heating coil; wherein interior coil connector comprises: an upper interior coil connector formed of an electrically conductive material disposed 90 degrees to the upper heating coil and in electrical communication with the upper heating coil; a lower interior coil connector formed of an electrically conductive material disposed 90 degrees to the lower heating coil and in electrical communication with the lower heating coil; an interior coil link formed of electrically conductive material and dimensioned to accept the upper interior coil connector and the lower interior coil connector.
12. The radiant heating system of claim 9, further comprising at least one middle spacer comprising: a middle spacer body formed of a thermal insulated material, wherein the upper spacer body comprises: a lower face and an upper face; at least one insulated bracket finger disposed on the upper face of the middle spacer; and at least one insulated bracket finger disposed on the lower face of the middle spacer.
13. The radiant heating system of claim 1, further comprising a butterfly air valve disposed above the at least one cool air vent; wherein the butterfly air valve further comprises: a cover plate dimensioned to close or partially close the at least one cool air vent; at least one handle disposed on the cover plate; and a pivot point disposed on the cover plate and adapted to permit the butterfly valve to move from a first open position to at least a second closed position or partially closed position.
14. The radiant heating system of claim 1, further comprising a current-regulated electrical source in an electrical communication with the at least one heating element.
15. The radiant heating system of claim 13, wherein the electric source is current adjustable, wherein the current is adjustable from 5 amps to 25 amps.
16. The radiant heating system of claim 13, wherein the electric source further comprises: at least an upper heating element electrical line in electrical communication with the upper heating element connector on a first end and the electrical source on a second end; where the upper heating element electrical line is an electrically conductive material; at least a lower heating element electrical line in electrical communication with the lower heating element connector on a first end and the electrical source on a second end; and where the lower heating element electrical line is an electrically conductive material.
17. The radiant heating system of claim 15, wherein the electric source further comprises: a second channel upper heating element electrical line in electrical communication with the upper heating element on a first end and the electrical source on a second end; where the second channel upper heating element electrical line is an electrically conductive material; a second channel lower heating element electrical line in electrical communication with the lower heating element on a first end and the electrical source on a second end; and where the second channel lower heating element electrical line is an electrically conductive material
18. The radiant heating system of claim 1, further comprising at least one upper electrical bracket vent disposed on the upper bracket electrical plate.
19. The radiant heating system of claim 18, further comprising an electrical connector slot disposed in the lower bracket electrical plate or support.
20. The radiant heating system of claim 2, wherein the heating plate further comprises: at least one heating plate projection disposed on the lower face of the heating plate body and extending from the lower face of the heating plate body, wherein the at least one heating plate projection is a semispherical projection, an arc-shaped tubular projection, a cylindrical projection, polygonal projection, a rectangular channel projection, a semispherical channel projection, or a combination thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] For a fuller understanding of the invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0057] As used herein, “about” means approximately or nearly and in the context of a numerical value or range set forth means ±20% of the numerical.
[0058] As used herein, “hookah” refers to a device designed for vaporizing and smoking favored materials, the vapor of which is run through a liquid before inhalation. The hookah is typically used to smoke shisha, and may have a single host or multiple hoses for inhalation.
[0059] As used herein, “heating coil” means a heating element wrapped around itself, regardless of shape. For example, the heating coil may be spiral-shaped, with each wrap radially circumscribed by the preceding wrap, or a polygonal shape, such as triangular, square, pentagonal, hexagonal, heptagonal, and octagonal. Other shapes would be readily apparent and are envisioned in the invention.
[0060] As used herein, “upper” and “lower” or “bottom” are referenced on the image depicted in
[0061] As used herein, “ambient environment” and derivations thereof mean the environment surrounding and outside of the device, as compared to the interior regions and spaces of the device. As a non-limiting example, the ambient environment includes the humidity, temperature, and air particulates 6 inches above the heating elements.
[0062] As used herein, “projection” means any structure which by design, is raised or protrudes beyond the face of the structure upon which the projection is disposed
[0063] As used herein, “circumference” means the outermost boundary of the referenced structure.
[0064] As used herein, “chimney effect”, also called stack effect, is the movement of air into and out of a structure due to differential air buoyancy of hot air and warm air. The drop in density as air or gas is heated results in the air or gas rising above denser, cooler air or gas.
[0065] As used herein, “arc-shaped” means that the structure has a convex or concave shape that resemble sections of circles, ellipses, involute curves, and spirals, without forming a full circle, or ellipse.
[0066] As used herein, “disposed along” means that the structure either directly or indirectly in contacts the surface of another structure, while not physically attached to the other structure.
[0067] As used herein, “female-threaded” means a structure that has threading in a receptacle that receives a protrusion from another structure, and is used in compliance with the American National Standard Pipe Thread standards, or national pipe thread standards. In some embodiments, the term “female-threaded post” means a solid bar ending in a tubular or other hollow geometric structure that possesses one or more threads.
[0068] As used herein, “male-threaded” means a structure that has threading in on a protrusion that can be accepted by a receptacle of another structure, and is used in compliance with the American National Standard Pipe Thread standards, or national pipe thread standards.
[0069] As used herein, “resistive ribbon” means a resistance wire having a length, width, and thickness, where the width is at least 2 times the value of the thickness. In some embodiments, the resistive ribbon possesses both high resistivity and oxidation resistance.
[0070] As used herein, “a single ribbon coil” means a coil wrapped around itself, having a first terminal end outside the wrapping and a second terminal end at the core of the wrapping, regardless of shape. For example, where the heating coil is spiral-shaped, the first terminal end extends from a radially circumscribed coil and the second terminal end is disposed at the center-most point of the coil, as seen in
[0071] As used herein, “substantially” means largely if not wholly that which is specified but so close that the difference is insignificant. Where the term refers to an amount, “substantially” includes at least 85%, at least 90%, at least 94%, at least 95%, at least 96%, at least 97%, at least 98%, or at least 99%.
[0072] As used herein, “partially” means 75% of the entire distance or less. Non-limiting examples include 75%, 70%, 65%, 60%, 55%, 50%, 45%, 40%, 35%, 30%, 25%, 20%, 15%, 10%, 5%, or 2.5%.
[0073] Ranges disclosed herein include subsets of the specified ranges.
[0074] A hookah electric radiant heating system is provided for vaporizing tobacco without burning the tobacco. Burning or charring tobacco results in unpleasant volatile gases, ultra-fine particulates and ash, which reduces the smoking experience and negatively affects the health of a hookah user. The system includes a heating element, set in an open faced mounting ring such that the heating element optionally moves in relation to the mounting ring to control heat. The system is designed to transfer heat to a heat transfer plate which applies heat to tobacco in a hookah head.
Example 1
[0075] Radiant heater 1 is composed of one or more heating elements, upper bracket 30, lower bracket 40, exterior chimney 10, interior chimney 15, and heating element spacers, seen in
[0076] Upper bracket 30 is formed of cast aluminum, and is composed of upper bracket ring 31 with a plurality of upper ring mount 32 disposed on a lower face of the upper bracket ring. Upper bracket ring 31 joins to one side to upper bracket plate 33, though upper bracket ring 31 and upper bracket plate 33 are in most cases formed of one piece. At least one upper electrical bracket vent 34 is disposed on upper bracket plate 33. Upper ring mount 32 includes ring lower spacer mount 37 disposed on the interior face of the mount, as seen in
[0077] Upper bracket ring 31 includes at least one upper heating bracket vent 35 disposed through the upper bracket, thereby permitting heated air to escape from the radiant heater and cool air to be drawn into the radiant heater. However, in some variations a plurality of vents are optionally disposed on the ring. Upper heating bracket vent 35 is depicted as a slot in the upper bracket ring, but may alternatively be a plurality of holes in the upper bracket. At least one upper heating opening 36 is similarly disposed centrally on the upper bracket ring, allowing air to be drawn through the opening and into the interior chimney.
[0078] Lower bracket 40 is formed of cast aluminum, and is composed of lower bracket ring 41 having lower ring mount 56 on a first side, and lower bracket plate 42 opposite lower ring mount 56. Lower bracket plate 42 includes electrical connector slot 43, which is formed of at least a channel. Exterior spacer shim lip 47 is disposed concentrically to, and interior to, lower bracket ring 41. Lower bracket 40 includes interior chimney spacer 45, disposed centrally to the lower bracket ring and connected to lower bracket ring 41 via one or more lower ring spacer mount 46. Lower bracket plate 42 terminates in bracket compression face 42b and a portion of compression slot 44. Compression plate 49 is disposed adjacent to compression face 42b and includes compression face 42c, dimensioned to fit on bracket compression face 42b of lower bracket plate 42, and a portion of compression slot 44.
[0079] Interior chimney 15 is made of borosilicate glass, or a material possessing similar thermal properties. Interior chimney 15 is tubular and includes interior chimney upper edge 15a and interior chimney lower edge 15b, and permits air flow from upper bracket 30 to lower bracket 40. Interior chimney lower edge 15b has the same general circumference as interior chimney spacer 45 and is dimensioned to fir onto interior chimney spacer 45.
[0080] Exterior chimney 10 is made of borosilicate glass, or a material possessing similar thermal properties, and includes exterior chimney upper edge 10a and exterior chimney lower edge 10b. Exterior chimney 10 is tubular and dimensioned to permit air flow past the heating element or heating elements. The exterior chimney is fixed by the lower bracket ring of lower bracket 40 and upper ring mount 32 of upper bracket 30.
[0081] Upper heating element 5 includes upper heating element electrical connector 6 disposed on the outermost coil of the heating element. Upper heating element electrical connector 6 is formed of the same material as upper heating element 5 or other electrically conductive material.
[0082] A plurality of upper spacers 20 are formed of a fluorphlogopite mica-borosilicate ceramic insulation. The spacer is formed of upper spacer top element finger spacers 21, disposed on the upper face of the upper spacer and dimensioned to hold the coils of upper heating element 5. Upper spacer bottom element finger spacers 22, disposed on the lower face of the upper spacer and dimensioned to hold the coils of lower heating element 7.
[0083] Lower heating element 7 includes lower heating element electrical connector 8 disposed on the outermost coil of the heating element. Lower heating element electrical connector 8 is formed of the same material as lower heating element 7, or other electrically conductive material.
[0084] A plurality of lower spacers 25 are formed of a fluorphlogopite mica-borosilicate ceramic insulation. The spacer is formed of lower spacer top element spacers 26, disposed on the upper face of the lower spacer and dimensioned to hold the coils of lower heating element 7. Lower spacer shim 27 is disposed on the lower face of the lower spacer and dimensioned to fit in. exterior spacer shim lip 47 of lower bracket 40.
[0085] Heat shield 50 is formed of cast aluminum and includes heating plate 51. At least one heating plate vent 52 is disposed in heating plate 50 and extends from the top face of the heating plate to the bottom face of the plate. A plurality of heating plate mounting points 53 are disposed on the top face of heating plate 51 and dimensioned to accept the bottom of heating plate mount 48, as seen in
Example 2
[0086] Radiant heater 1 is shown similar to the embodiment of Example 1, having one or more heating elements, upper bracket 30, lower bracket 40, exterior chimney 10, interior chimney 15, and heating element spacers, seen in
[0087] Upper bracket 30 is formed of cast aluminum, and formed of upper bracket ring 31 with a plurality of upper ring mounts 32 disposed on a lower face of the upper bracket ring, upper heating bracket vent 35, upper heating opening 36, and upper bracket plate 33. Butterfly air valve 39 is rotatably disposed on the upper face of upper bracket ring 31, and dimensioned to partially or fully close, based on the position of the air valve.
[0088] Lower bracket 40 is formed of cast aluminum, and is composed of lower bracket ring 41 having lower ring mount 56 on a first side, and lower bracket plate 42 opposite lower ring mount 56, shown in
[0089] Interior chimney 15, seen in
[0090] Exterior chimney 10 is made of borosilicate glass, or a material possessing similar thermal properties, and includes exterior chimney upper edge 10a and exterior chimney lower edge 10b. Exterior chimney 10 is tubular and dimensioned to permit air flow past the heating element or heating elements. The exterior chimney is fixed by the lower bracket ring of lower bracket 40 and upper ring mount 32 of upper bracket 30.
[0091] A plurality of shims 19 are formed of a fluorphlogopite mica-borosilicate ceramic insulation (Macor, Corning Inc., Corning, N.Y.). Shim 19 is dimensioned to fit within ring upper spacer mount 38. Alternatively, shim 19 is shaped to include finger spacers disposed on the lower face of the shim and dimensioned to hold the coils of upper heating element 5.
[0092] Upper heating element 5 includes upper heating element electrical connector 6 disposed on the outermost coil of the heating element. Upper heating element electrical connector 6 is formed of the same material as upper heating element 5 or other electrically conductive material.
[0093] A plurality of upper spacers 20 are formed of a fluorphlogopite mica-borosilicate ceramic insulation. The spacer is formed of upper spacer top element finger spacers 21, disposed on the upper face of the upper spacer and dimensioned to hold the coils of upper heating element 5. Upper spacer bottom element finger spacers 22, disposed on the lower face of the upper spacer and dimensioned to hold the coils of lower heating element 7.
[0094] Lower heating element 7 includes lower heating element electrical connector 8 disposed on the outermost coil of the heating element. Lower heating element electrical connector 8 is formed of the same material as lower heating element 7, or other electrically conductive material.
[0095] A plurality of lower spacers 25 are formed of a fluorphlogopite mica-borosilicate ceramic insulation. The spacer is formed of lower spacer top element spacers 26, disposed on the upper face of the lower spacer and dimensioned to hold the coils of lower heating element 7. Lower spacer shim 27 is disposed on the lower face of the lower spacer and dimensioned to fit in. exterior spacer shim lip 47 of lower bracket 40.
[0096] Heat shield 50 is formed of cast aluminum and includes heating plate 51. At least one heating plate vent 52 is disposed in heating plate 50 and extends from the top face of the heating plate to the bottom face of the plate. A plurality of heating plate mounting points 53 are disposed on the top face of heating plate 51 and dimensioned to accept the bottom of heating plate mount 48, as seen in
[0097] An electrical supply (not shown) includes an electrically conductive and insulated cord that extends through electrical connector slot 43 and into an interior space made by electric supply housing 80. Coil connector mount 9 joins with upper heating element electrical connector 6 and lower heating element electrical connector 8 within the interior space of electric supply housing 80, and is in electrical communication with the electrical supply.
Example 3
[0098] Radiant heater 1 is shown similar to the embodiment of Example 1, having one or more heating elements, upper bracket 30, lower bracket 40, exterior chimney 10, interior chimney 15, and heating element spacers, as disclosed in the prior Examples.
[0099] Lower bracket 40 is formed of cast aluminum, and is composed of lower bracket ring 41 having lower ring mount 56 on a first side, and lower bracket plate 42 opposite lower ring mount 56, shown in
[0100] The interior chimney, exterior chimney, spacers, and heating elements are disclosed in the prior Examples.
[0101] An electrical supply (not shown) includes an electrically conductive and insulated cord that extends through electrical connector slot 43 and into an interior space made by electric supply housing 80. Coil connector mount 9 joins with upper heating element electrical connector 6 and lower heating element electrical connector 8 within the interior space of electric supply housing 80.
Example 4
[0102] Radiant heater 1 is shown similar to the prior Examples, having one or more heating elements, upper bracket 30, lower bracket 40, exterior chimney 10, interior chimney 15, and heating element spacers, seen in
[0103] Upper bracket 30 is formed of cast aluminum, and composed of upper bracket ring 31 with a plurality of upper ring mounts 32 disposed on a lower face of the upper bracket ring, upper heating bracket vent 35, upper heating opening 36, and upper bracket plate 33. Butterfly air valve 39 is rotatably disposed on the upper face of upper bracket ring 31, and dimensioned to partially or fully close, based on the position of the air valve.
[0104] Lower bracket 40 is formed of cast aluminum, and composed of lower bracket ring 41, lower ring mount 56, exterior spacer shim lip 47, and heating plate mounts 48, similar to the lower bracket disclosed in the prior Examples. Interior chimney spacer 45 is disposed centrally to the lower bracket ring and connected to lower bracket ring 41 via one or more lower ring spacer mount 46. Lower bracket plate 42 terminates in bracket compression face 42b and a portion of compression slot 44. Lower bracket plate 42 includes electrical connector slot 43, which extends from the upper face of lower bracket plate 42 to the lower face of lower bracket plate 42. In this variation, heating plate mount 48 lack an indent for heat shield 50 and include mounting screw hole 83 on the lower surface. Mounting screw hole 83 is positioned and dimensioned to accept heating plate mounting screw 82 from the heat shield. Heating plate mount 48 extend from the lower face of lower bracket ring 41 and provide for ventilation gap A between lower bracket 40 and heat shield 50, when the shield is fixed to the lower bracket. Ventilation gap A is between 0.5 mm and 3 mm. In specific variations, ventilation gap A is 1.5 mm.
[0105] Compression plate 49 is disposed adjacent to compression face 42b and includes compression face 42c, dimensioned to fit on bracket compression face 42b of lower bracket plate 42, and a portion of compression slot 44.
[0106] Interior chimney 15 is made of borosilicate glass, or a material possessing similar thermal properties, and is similar to the variations disclosed in the prior Examples. Exterior chimney 10 is made of borosilicate glass, or a material possessing similar thermal properties, as disclosed in the prior Examples.
[0107] A plurality of shims 19 are formed of a fluorphlogopite mica-borosilicate ceramic insulation (Macor, Corning Inc., Corning, N.Y.). Shim 19 is shaped to include finger spacers disposed on the lower face of the shim and dimensioned to hold the coils of upper heating element 5. However, shim 19 can alternatively be a rectangular spacer, as seen in
[0108] Upper heating element 5 includes upper heating element electrical connector 6 disposed on the outermost coil of the heating element. Upper heating element electrical connector 6 is formed of the same material as upper heating element 5 or other electrically conductive material.
[0109] A plurality of upper spacers 20 are formed of a fluorphlogopite mica-borosilicate ceramic insulation. The spacer is formed of upper spacer top element finger spacers 21, disposed on the upper face of the upper spacer and dimensioned to hold the coils of upper heating element 5. Upper spacer bottom element finger spacers 22, disposed on the lower face of the upper spacer and dimensioned to hold the coils of lower heating element 7.
[0110] Lower heating element 7 includes lower heating element electrical connector 8 disposed on the outermost coil of the heating element. Lower heating element electrical connector 8 is formed of the same material as lower heating element 7, or other electrically conductive material.
[0111] A plurality of lower spacers 25 are formed of a fluorphlogopite mica-borosilicate ceramic insulation. The spacer is formed of lower spacer top element spacers 26, disposed on the upper face of the lower spacer and dimensioned to hold the coils of lower heating element 7. Lower spacer shim 27 is disposed on the lower face of the lower spacer and dimensioned to fit in exterior spacer shim lip 47 of lower bracket 40, as seen in
[0112] Heat shield 50 is formed of cast aluminum and includes heating plate 51. At least one heating plate vent 52 is disposed in heating plate 50 and extends from the top face of the heating plate to the bottom face of the plate. Heating plate vent 52 is shown as vent slot 52a in the heat shield, but may alternatively be a plurality of holes. A plurality of heating plate mounting points 53 are disposed on the top face of heating plate 51 and dimensioned to accept the bottom of heating plate mount 48. A plurality of holes are disclosed on heating plate 51, thereby permitting heating plate mounting screw 82 to extend through the heat shield to mounting screw hole 83.
[0113] An electrical supply (not shown) includes an electrically conductive and insulated cord that extends through electrical connector slot 43 and into an interior space made by electric supply housing 80. Coil connector mount 9 joins with upper heating element electrical connector 6 and lower heating element electrical connector 8 within the interior space of electric supply housing 80, and is in electrical communication with the electrical supply.
Example 4
[0114] Radiant heater 1 is shown similar to the prior Examples. The radiant heater assembly is prepared by placing lower spacers 25 into lower bracket 40 lower bracket 40, such that lower spacer shim 27 fits in exterior spacer shim lip 47 of lower bracket 40, shown in
[0115] Upper heating element 5 is fitted into upper spacer top element finger spacers 21, such that the coils of the upper heating element are fitted into discrete locations in the upper spacer top element finger spacers, and oriented such that upper heating element electrical connector 6 is disposed adjacent to lower heating element electrical connector 8.
[0116] An electrical supply (not shown) is electrically connected to upper heating element electrical connector 6 and lower heating element electrical connector 8, and electric supply housing 80 fitted around upper heating element electrical connector 6 and lower heating element electrical connector 8 and aligned with lower bracket plate 42. The electrical wires for the electrical supply are placed adjacent to compression slot 44. Lower bracket plate mounting screw 86 is fitted into lower bracket plate mounting screw hole 87 and mounts electric supply housing 80 to lower bracket plate 42.
[0117] Shims 19 are placed on the upper edge of upper heating element 5, where the shim is a rectangular spacer. Alternatively, shims 19 are placed onto upper heating element 5 such that shim finger spacers are fitted into the upper heating element coils, where the shim includes spacers disposed on the lower face of the shim, as seen in
[0118] Upper bracket 30 is placed onto shims 19 such that the upper face of shim 19 fits into ring upper spacer mount 38, and upper bracket plate 33 aligns above lower bracket plate 42. Upper ring mounts 32 circumscribe upper heating element 5 and sit on exterior chimney upper edge 10a. Upper bracket plate mounting screw 84 is fitted into upper bracket plate mounting screw hole 85 and mounts electric supply housing 80 to upper bracket 30.
[0119] Compression plate 49 is placed on the end of lower bracket plate 42, such that bracket compression face 42b is fitted against compression face 42c of the compression plate. Compression plate mounting screw 88 is fitted through compression plate mounting screw hole 89a of compression plate 49 and into compression mounting screw hole 89b of lower bracket plate 42, thereby fixing compression plate 49 to lower bracket plate 42 and establishing compression slot 44. The electrical wires of the electrical power source and positioned within compression slot 44.
[0120] Heat shield 50 is aligned with lower bracket 40, such that heating plate mount 48 fits within, or partially within, heating plate mounting point 53. The assembly may be defined by regions having a specified height. Height B is defined as the distance between exterior chimney upper edge 10a and exterior chimney lower edge 10b, seen in
[0121] The assembly can be placed onto a hookah head for use.
Example 5
[0122] The assembly is formed as described in Example 4. In this variation, the assembly includes height B is defined as the distance between exterior chimney upper edge 10a and exterior chimney lower edge 10b, seen in
Example 6
[0123] The assembly is formed as described in Example 4. In this variation, the assembly includes height B is defined as the distance between exterior chimney upper edge 10a and exterior chimney lower edge 10b, seen in
Example 7
[0124] Radiant heater 1 is shown similar to the prior Examples. The radiant heater assembly is prepared by placing lower spacers 25 into lower bracket 40 lower bracket 40, such that lower spacer shim 27 fits in exterior spacer shim lip 47 of lower bracket 40, shown in
[0125] Upper heating element 5 is fitted into upper spacer top element finger spacers 21, such that the coils of the upper heating element are fitted into discrete locations in the upper spacer top element finger spacers, and oriented such that upper heating element electrical connector 6 is disposed adjacent to lower heating element electrical connector 8.
[0126] An electrical supply (not shown) is electrically connected to upper heating element electrical connector 6 and lower heating element electrical connector 8, and electric supply housing 80 fitted around upper heating element electrical connector 6 and lower heating element electrical connector 8 and aligned with lower bracket plate 42. The electrical wires for the electrical supply are placed adjacent to compression slot 44. Lower bracket plate mounting screw 86 is fitted into lower bracket plate mounting screw hole 87 and mounts electric supply housing 80 to lower bracket plate 42.
[0127] Shims 19 are placed on the upper edge of upper heating element 5, where the shim is a rectangular spacer. Alternatively, shims 19 are placed onto upper heating element 5 such that shim finger spacers are fitted into the upper heating element coils, where the shim includes spacers disposed on the lower face of the shim, as seen in
[0128] Upper bracket 30 is placed onto shims 19 such that the upper face of shim 19 fits into ring upper spacer mount 38, and upper bracket plate 33 aligns above lower bracket plate 42. Upper ring mounts 32 circumscribe upper heating element 5 and sit on exterior chimney upper edge 10a. Upper bracket plate mounting screw 84 is fitted into upper bracket plate mounting screw hole 85 and mounts electric supply housing 80 to upper bracket 30.
[0129] Compression plate 49 is placed on the end of lower bracket plate 42, such that bracket compression face 42b is fitted against compression face 42c of the compression plate. Compression plate mounting screw 88 is fitted through compression plate mounting screw hole 89a of compression plate 49 and into compression mounting screw hole 89b of lower bracket plate 42, thereby fixing compression plate 49 to lower bracket plate 42 and establishing compression slot 44. The electrical wires of the electrical power source and positioned within compression slot 44.
[0130] Heat shield 50 is aligned with lower bracket 40, such that heating plate screw mounting locations align with include mounting screw hole 83, as seen in
[0131] The assembly may be defined by regions having a specified height, i.e. heights B, E, C and D. Heights B, E, C and D are defined as provided in Examples 4, 5, or 6, based on the respective variation disclosed in those Examples.
Example 8
[0132] Heat shield 50 includes heating plate 51 and a plurality of heating plate vents 52. In the illustrative embodiment, heating plate vent 52 is depicted as vent holes 52b, disposed through heating plate 51, as seen in
[0133] In another variation, heat shield 50 includes a plurality of vent holes 52b through heating plate 51 and cylindrical projections 54b, as seen in
[0134] In an alternative variation, heat shield 50 includes a plurality of vent holes 52b through heating plate 51 and polygonal projections 54c, as seen in
[0135] In an alternative variation, heat shield 50 includes a plurality of vent holes 52b through heating plate 51 and channel projection 54d, seen in
[0136] In an alternative variation, heat shield 50 includes a plurality of vent holes 52b through heating plate 51 and arc-shaped projection 54e, seen in
[0137] In an alternative variation, heat shield 50 includes a plurality of vent holes 52b through heating plate 51 and channel projection 54d and tubular channel projection 54f, seen in
Example 9
[0138] Radiant heater 1 is shown similar to the prior Examples, using a unique heat shield. The radiant heater assembly is prepared by placing lower spacers 25 into lower bracket 40 lower bracket 40, such that lower spacer shim 27 fits in exterior spacer shim lip 47 of lower bracket 40, shown in
[0139] Upper heating element 5 is fitted into upper spacer top element finger spacers 21, such that the coils of the upper heating element are fitted into discrete locations in the upper spacer top element finger spacers, and oriented such that upper heating element electrical connector 6 is disposed adjacent to lower heating element electrical connector 8.
[0140] An electrical supply (not shown) is electrically connected to upper heating element electrical connector 6 and lower heating element electrical connector 8, and electric supply housing 80 fitted around upper heating element electrical connector 6 and lower heating element electrical connector 8 and aligned with lower bracket plate 42. The electrical wires for the electrical supply are placed adjacent to compression slot 44. Lower bracket plate mounting screw 86 is fitted into lower bracket plate mounting screw hole 87 and mounts electric supply housing 80 to lower bracket plate 42.
[0141] Shims 19 are placed on the upper edge of upper heating element 5, where the shim is a rectangular spacer. Alternatively, shims 19 are placed onto upper heating element 5 such that shim finger spacers are fitted into the upper heating element coils, where the shim includes spacers disposed on the lower face of the shim, as discussed in the prior Examples.
[0142] Upper bracket 30 is placed onto shims 19 such that the upper face of shim 19 fits into ring upper spacer mount 38, and upper bracket plate 33 aligns above lower bracket plate 42. Upper ring mounts 32 circumscribe upper heating element 5 and sit on exterior chimney upper edge 10a. Upper bracket plate mounting screw 84 is fitted into upper bracket plate mounting screw hole 85 and mounts electric supply housing 80 to upper bracket 30.
[0143] Compression plate 49 is placed on the end of lower bracket plate 42, such that bracket compression face 42b is fitted against compression face 42c of the compression plate. Compression plate mounting screw 88 is fitted through compression plate mounting screw hole 89a of compression plate 49 and into compression mounting screw hole 89b of lower bracket plate 42, thereby fixing compression plate 49 to lower bracket plate 42 and establishing compression slot 44. The electrical wires of the electrical power source and positioned within compression slot 44.
[0144] Heat shield 50 includes vent slot 52a and projections 54, which can be any projections seen in the prior Examples. In the illustrative example, the projections are one or more semispherical projection 54a, as seen in
Example 10
[0145] The heating elements are formed of heating coils. In the illustrative drawing, upper heating element 5 and upper heating element electrical connector 6 are formed of NiCr resistive wire ribbon, with a content of nickel (80%) to chromium (20%). The coils are wrapped in a circular fashion, as seen in
[0146] In one variation of the invention, the innermost coil of upper heating element 5 makes a 90 degree turn to form coil link 14. Coil link 14 extends to the innermost coil of lower heating coil 7, as seen in
[0147] In a second variation, the innermost coil of upper heating coil 5 makes a 90 degree turn to form upper interior coil connector 11. The innermost coil of lower heating coil 7 makes a 90 degree turn to form lower interior coil connector 12. Interior coil link 13 is formed of electrically conductive material and is dimensioned to accept lower interior coil connector 12 on an upper end and upper interior coil connector 11 on a lower end of interior coil link 13, as seen in
[0148] In a third variation, the innermost coil of upper heating coil 5 terminates in a coil, i.e. the ribbon is not bent at an angle, as seen in
Example 11
[0149] Power supply 90 is a dual output current regulated system that is dimmable, as seen in
[0150] In variations where upper heating element 5 and lower heating coil 7 are interiorly connected, allowing the two coils to form a circuit, power supply 90 includes only one heating coil output. In this variation, power supply 90 has only one channel and the heating coil output is in electrical communication with the channel and includes +11V in pin 1 and 0V. The heating coil output terminates in a heating coil output connector, which connects to upper heating element connector 6 and lower heating element connector 8, which are connected to the electrically insulated coil connector mount 9.
Example 12
[0151] Hookah 100 is prepared for use as commonly known in the art, with vase 130 comprising water 135 with head space 137 immediately above water 135, seen in
[0152] Radiant heater 1 is assembled as described in previous Examples, and placed on top of head 110, as seen in
[0153] The radiant heater is connected to an electrical source providing about 10-24V and a current of about 5 to 15 Amperes and the heater elements warmed up. Electrical current causing upper heating coil 5 and lower heating coil 6 to generate heat pursuant to Joule's first law. A user draws air through mouthpiece 145, resulting in a vacuum in the head space of the vase. The vacuum draws air from the head. At the head, air travels past heater elements, warming the air. Cooler air is drawn into the area below the heater elements via the ventilation gap between the heat shield and lower bracket, and from the interior of the inner chimney. The heated air and cool air mixed just above the heat shield. The mixed air is drawn through the plurality of vents and into the tobacco, heating the glycerin and aromatic oils in the tobacco to vaporization. The airflow draws the vapor smoke into the body channel, whereupon the vapor smoke is pulled into water in the vase, forming smoke vapor bubbles in the water that filter the raw smoke vapor. The smoke vapor then enters a head space in the vase, where it is drawn to the user.
Example 13
[0154] Radiant heater 1 was assembled as described in the prior Examples. Radiant heater 1 is placed on head 110, and one silicon rubber band, also known as cooking rubber band, is attached to lower ring mount 56, such that the rubber bands traverse the lower flair of head 110, as seen in
[0155] The radiant heater is connected to an electrical source providing about 10V to about 25 V and a current of about 4 Amperes to about 25 Amperes and the heater elements warmed up. Electrical current is then applied, causing upper heating coil 5 and lower heating coil 6 to generate heat pursuant to Joule's first law. A user draws air through mouthpiece 145, resulting in a vacuum in the head space of the vase. The vacuum draws air from the head. At the head, air travels past heater elements, warming the air. Cooler air is drawn into the area below the heater elements via the ventilation gap between the heat shield and lower bracket, and from the interior of the inner chimney. The heated air and cool air mixed just above the heat shield. When not in use, air is siphoned through the interior of the interior chimney toward the heat shield, transferring the heat away from the tobacco. When used, the mixed air is drawn through the plurality of vents and into the tobacco, heating the tobacco to vaporization. The airflow draws the vapor smoke into the body channel, whereupon the vapor smoke is pulled into water in the vase, forming smoke vapor bubbles in the water that filter the raw smoke vapor. The smoke vapor then enters a head space in the vase, where it is drawn to the user.
[0156] In the preceding specification, all documents, acts, or information disclosed does not constitute an admission that the document, act, or information of any combination thereof was publicly available, known to the public, part of the general knowledge in the art, or was known to be relevant to solve any problem at the time of priority.
[0157] The disclosure of all publications cited above are expressly incorporated herein by reference, each in its entirety, to the same extent as if each were incorporated by reference individually.
[0158] It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.