SINGLE CHARGE PERFORATION GUN AND SYSTEM
20210238966 · 2021-08-05
Assignee
Inventors
- Frank Haron Preiss (Bonn, DE)
- Liam McNelis (Bonn, DE)
- Eric Mulhern (Edmonton, CA)
- Thilo Scharf (Letterkenny, IE)
- David C. Parks (Calgary, CA)
- Christian Eitschberger (Munich, DE)
Cpc classification
F42D1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/119
FIXED CONSTRUCTIONS
E21B43/11855
FIXED CONSTRUCTIONS
F42C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/119
FIXED CONSTRUCTIONS
F42C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A perforation gun assembly may include a single shaped charge holder, the shaped charge holder having a charge receiving structure and at least one projection extending from the charge receiving structure. A detonation cord and a detonator may be connected to the shaped charge holder. A top connector may be configured for connecting to a first base of the shaped charge holder and a bottom connector may be configured for connecting to a second based of the shaped charge holder. The perforation gun assembly may be positioned within an outer gun carrier of a perforation gun, and a tandem seal adapter may be positioned at least in part within the outer gun carrier.
Claims
1. A perforation gun assembly, comprising: a single shaped charge holder, the single shaped charge holder comprising a charge receiving structure and at least one projection extending from the charge receiving structure; a detonation cord connected to the single shaped charge holder; and a detonator connected to the single shaped charge holder.
2. The perforation gun assembly of claim 1, wherein the at least one projection includes a first projection and a second projection, and the detonation cord is captured and connected to the single shaped charge holder by the first projection and the second projection.
3. The perforation gun assembly of claim 1, wherein the single shaped charge holder further comprises a first base and a second base spaced apart from the first base, and each of the first base and second base is configured for connecting to an adjacent perforation gun component.
4. The perforation gun assembly of claim 3, further comprising: a top connector including a first end, a second end opposite the first end, and a coupling formed at the second end of the top connector, the coupling comprising a socket extending into the second end of the top connector, wherein the first base of the single shaped charge holder includes a pin extending outwardly from the first base and dimensioned complementarily for coupling with the socket.
5. The perforation gun assembly of claim 4, wherein: the top connector is configured to provide an energetic coupling between the detonation cord and the detonator.
6. The perforation gun assembly of claim 5, the top connector further comprising: an elongated opening extending from the second end towards the first end; and side walls extending around the elongated opening.
7. The perforation gun assembly of claim 3, further comprising: a bottom connector comprising a first base, a pin extending outwardly from the first base of the bottom connector, and a detonation cord terminating structure, wherein the second base of the single shaped charge holder includes a socket extending into the second base of the single shaped charge holder and dimensioned complementarily for coupling with the pin on the first base of the bottom connector.
8. The perforation gun assembly of claim 7, the bottom connector further comprising: a second base opposite the first base, and plurality of alternating channels and walls, wherein the channels extend from the first base of the bottom connector towards the second base of the bottom connector, the walls extend from the second base of the bottom connector to the first base of the bottom connector; and the pin extends from the one of the walls.
9. A perforation gun, comprising: an outer gun carrier; and a perforation gun assembly positioned within the outer gun carrier and comprising a single shaped charge holder, a top connector, and a bottom connector, wherein the single shaped charge holder comprises a first base and a second base spaced apart from the first base, the first base of the single shaped charge holder comprises a pin outwardly extending from the first base of the single shaped charge holder, the second base of the single shaped charge holder comprises a socket extending into the second base of the single shaped charge holder, the top connector comprises a socket extending into a second end of the top connector and complementarily dimensioned for coupling with the pin of the first base of the single shaped charge holder, and the bottom connector comprises a pin outwardly extending from a first base of the bottom connector and complementarily dimensioned for coupling with the socket of the second base of the single shaped charge holder.
10. The perforation gun of claim 9, wherein: the single shaped charge holder comprises a charge receiving structure dimensioned for receiving a shaped charge, and at least one projection extending from the charge receiving structure, wherein the at least one projection is dimensioned for centralizing the shaped charge within the outer gun carrier, when the shaped charge is received in the charge receiving structure.
11. The perforation gun of claim 9, further comprising: a detonation cord connected to the top connector and the single shaped charge holder, wherein the at least one projection of the single shaped charge holder includes a first projection and a second projection, and the detonation cord is captured and connected to the single shaped charge holder by the first projection and the second projection.
12. The perforation gun of claim 11, further comprising: a detonator provided in the top connector, wherein the top connector is configured to provide an energetic coupling between the detonation cord and the detonator.
13. The perforation gun of claim 9, wherein: the top connector comprises a directional locking fin dimensioned for contacting an inner surface of the outer gun carrier.
14. The perforation gun of claim 13, wherein: a position of the top connector along the length of the outer gun carrier is fixed by the directional locking fin within the outer gun carrier.
15. The perforation gun of claim 9, further comprising: a retainment mechanism positioned adjacent to the bottom connector within the outer gun carrier, wherein a wing extending radially away from a body of the bottom connector and dimensioned to axially lock the bottom connector against the retainment mechanism.
16. A perforation gun, comprising: an outer gun carrier; a tandem seal adapter positioned at least in part within the outer gun carrier; a perforation gun assembly positioned within the outer gun carrier and comprising a single shaped charge holder, a top connector, and a bottom connector, wherein the single shaped charge holder comprises a first base and a second base spaced apart from the first base, the first base of the single shaped charge holder comprises a pin outwardly extending from the first base of the single shaped charge holder; the second base of the single shaped charge holder comprises a socket extending into the second base of the single shaped charge holder; the top connector comprises a socket extending into a second end of the top connector and complementarily dimensioned for coupling with the pin of the first base of the single shaped charge holder; and the bottom connector comprises a pin outwardly extending from a first base of the bottom connector and complementarily dimensioned for coupling with the socket of the second base of the single shaped charge holder.
17. The perforation gun of claim 16, wherein: the tandem seal adapter is positioned adjacent to the bottom connector, and at least a portion of the bottom connector is positioned within a recess formed in the tandem seal adapter, adjacent the bottom connector.
18. The perforation gun of claim 17, further comprising: a bulkhead assembly sealingly received within a bore that extends through the tandem seal adapter, wherein the bottom connector includes an electrical conductor configured for electrically connecting to an electrical connection through the bulkhead assembly.
19. The perforation gun of claim 18, further comprising: a detonator positioned in the top connector, wherein the detonator includes a bulkhead connector element and the top connector and the detonator are positioned for the bulkhead connector element to electrically connect to an electrical connection through a bulkhead assembly, from an adjacent gun.
20. The perforation gun of claim 19, further comprising: a detonation cord connected to the single shaped charge holder and the top connector, wherein the top connector is configured to provide an energetic coupling between the detonation cord and the detonator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] These and other objects and advantages will become apparent upon reading the detailed description and upon referring to specific embodiments thereof that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments and are not therefore to be considered to be limiting of its scope, exemplary embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION
[0049] In the following description and accompanying FIGS., the same numerical references refer to similar elements throughout the FIGS. and text. Furthermore, for the sake of simplicity and clarity, namely so as not to unduly burden the FIGS. with several reference numbers, only certain FIGS. have been provided with reference numbers, and components and features of the embodiments illustrated in other FIGS. can be easily inferred therefrom. The embodiments, geometrical configurations, and/or dimensions shown in the FIGS. are for exemplification purposes only. Various features, aspects and advantages of the embodiments will become more apparent from the following detailed description.
[0050] Moreover, although some of the embodiments were primarily designed for well bore perforating, for example, they may also be used in other perforating scenarios or in other fields, as apparent to a person skilled in the art. For this reason, expressions such as “gun system”, etc., as used herein should not be taken as to be limiting, and includes all other kinds of materials, objects and/or purposes with which the various embodiments could be used and may be useful. Each example or embodiment are provided by way of explanation, and is not meant as a limitation and does not constitute a definition of all possible embodiments.
[0051] In addition, although some of the embodiments are illustrated in the accompanying drawings comprise various components and although the embodiment of the adjustment system as shown consists of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential and thus should not be taken in their restrictive sense, i.e. should not be taken as to limit the scope. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperations thereinbetween, as well as other suitable geometrical configurations may be used for the adjustment systems, and corresponding parts, according to various embodiments, as briefly explained and as can easily be inferred herefrom by a person skilled in the art, without departing from the scope.
[0052] Referring to
[0053] The gun system 10 includes at least one bottom connector 22 for terminating the detonation cord 20 in the gun system. As better shown in
[0054] In an embodiment, the gun system also includes a detonator 26 energetically coupled to the detonation cord 20.
[0055] As better shown in
[0056] Hence, a user can build multiple configurations of gun systems using various combinations of basic components. A first of these basic components includes a top connector. Another basic component is a single charge holder that centralizes a single shaped charge. The holder is adapted to be stacked and configured into 0, 30, 60, up to 360 degrees or any other combination of these phases for any specified length. Another basic component is a bottom connector that terminates the detonation cord in the gun. The bottom connector may carry as well an electrical connection therethrough. The bottom connector may also double as an imperial measurement stackable spacer to provide any gun shot density up to, for example, 6 shots per foot. Alternately, another bottom connector may be provided or configured to double as a metric measurement stackable spacer to provide any gun shot density up to, for example, 20 shots per meter. Another basic component includes a push-in detonator that does not use wires to make necessary connections. The push-in detonator may uses spring-loaded connectors, thus replacing any required wires and crimping.
[0057] Therefore, within the self-centralizing charge holder system, any number of spacers can be used with any number of holders for any specific metric or imperial shot density, phase and length gun system.
[0058] In an embodiment, only two pipe wrenches are required for assembly on site of the gun system, as no other tools are required.
[0059] In an embodiment, the top connector 14 provides energetic coupling between the detonator and detonating cord.
[0060] In an embodiment, each of the top connector 14, stackable charge holder 16 and bottom connector 22 are configured to receive electrical connections therethrough.
[0061] In an embodiment, all connections are made by connectors, such as spring-loaded connectors, instead of wires, with the exception of the through wire that goes from the top connector 14 to the bottom connector 22, whose ends are connectors.
[0062] In an embodiment, components of the assembly may include molded parts, which may also be manufactured to house the wiring integrally, through, for instance, overmolding, to encase the wiring and all connectors within an injection molded part. For example, the charge holder 16 could be overmolded to include the through wire.
[0063] In an embodiment, and as shown in
[0064] In an embodiment and as shown in
[0065] In an embodiment, as shown in
[0066] In an embodiment, as better shown in
[0067] In an embodiment, the tandem seal adapter 48 is a two-part tandem seal adapter (not shown) that fully contains the bulkhead assembly 58 (comprised of multiple small parts as shown, for instance, in
[0068] In an embodiment and as better shown in
[0069] In an embodiment as shown in
[0070] In an embodiment and as better shown in
[0071] In an embodiment and as shown for example in
[0072] In another embodiment, the rotation coupling 30 may either include a polygon-shaped protrusion, or a polygon-shaped recess configured to engage the polygon-shaped protrusion of an adjacent rotation coupling. The polygon can be 12-sided for example for 30 degree increments.
[0073] In another embodiment, the top and bottom subs work with off the shelf running/setting tools as would be understood by one of ordinary skill in the art.
[0074] In one embodiment and as shown in
[0075] In one embodiment and as shown in
[0076] In an embodiment, final assembly of the tool string requires only two pipe wrenches. No tools are required to install the detonator or any electrical connections.
[0077] An object is to also provide a perforation gun system kit having the basic component parts described above and capable of being assembled within an outer gun carrier.
[0078] In an embodiment, a method for assembling a perforation gun system is provided, to which a certain number of optional steps may be provided. The steps for assembling the gun system for transport include the steps of: [0079] providing a perforation gun system kit having component parts capable of being assembled within an outer gun carrier (element 12 in
[0094] In an embodiment, the method further includes, prior to transport, the steps of: [0095] pushing assembled components together to engage all pin connections therebetween; and [0096] carrying out a continuity test to ensure complete connectivity of the detonating chord.
[0097] In an embodiment, on location, to complete the assembly, the method further comprises the steps of [0098] threading on the previously assembled components a bottom sub (element 70 on
[0103] Of course, the scope of the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system should not be limited by the various embodiments set forth herein, but should be given the broadest interpretation consistent with the description as a whole. The components and methods described and illustrated are not limited to the specific embodiments described herein, but rather, features illustrated or described as part of one embodiment can be used on or in conjunction with other embodiments to yield yet a further embodiment. Further, steps described in the method may be utilized independently and separately from other steps described herein. Numerous modifications and variations could be made to the above-described embodiments without departing from the scope of the FIGS. and claims, as apparent to a person skilled in the art.
[0104] In this specification and the claims that follow, reference will be made to a number of terms that have the following meanings. The singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Further, reference to “top,” “bottom,” “front,” “rear,” and the like are made merely to differentiate parts and are not necessarily determinative of direction. Similarly, terms such as “first,” “second,” etc. are used to identify one element from another, and unless otherwise specified are not meant to refer to a particular order or number of elements.
[0105] As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while taking into account that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be.”
[0106] As used in the claims, the word “comprises” and its grammatical variants logically also subtend and include phrases of varying and differing extent such as for example, but not limited thereto, “consisting essentially of” and “consisting of.”
[0107] Advances in science and technology may make equivalents and substitutions possible that are not now contemplated by reason of the imprecision of language; these variations should be covered by the appended claims. This written description uses examples to disclose the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system, including the best mode, and also to enable any person of ordinary skill in the art to practice same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system is defined by the claims, and may include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.