Abstract
An assembly between a filling machine and a conveyor for the production of pasty shaped parts, having various shape-generating elements which are adapted to the respective shape of differently shaped parts and can be driven, has an outlet and at least one universal drive and bearing interface for the shape-generating elements which can be driven via the interface.
Claims
1. An assembly for producing pasty shaped parts from a strand, the assembly being configured for arrangement between a filling machine supplying the strand and a conveyor taking over the shaped parts, the assembly comprising drivable shape-generating elements adapted to the shape of the shaped parts, wherein, for a selective production of differently shaped parts and for retrofitting various shape-generating elements, the assembly has a mounting carrier with at least one universal drive and bearing at least one interface for the shape-generating elements respectively driven via the interface.
2. The assembly according to claim 1, wherein the at least one interface is connectable to a rotary drive installed on or separately from the mounting carrier.
3. The assembly according to claim 1, wherein the interface comprises a drive shaft and at least one releasable fixing for at least one of the shape-generating elements.
4. The assembly according to claim 2, wherein a shaped or profiled tube defining a strand cross-section is interchangeably fixed in an outlet of the mounting carrier.
5. The assembly according to claim 4, wherein the respective shape-generating element is at least one rotary knife or a perforated disc mechanism mounted on a side of the mounting carrier facing the conveyor.
6. The assembly according to claim 5, wherein the rotary knife has one or a plurality of, cutting edges or cutting arms distributed around a knife axis.
7. The assembly according to claim 5, wherein an outlet end of the shaped tube placed in the mounting carrier forms a counter-cutting edge for the respective mounted shape-generating element.
8. The assembly according to claim 7, wherein, on the side of the rotary knife facing away from the mounting carrier, a transfer slide for the shaped parts, mounted on the mounting carrier, is aligned with the shaped tube and is arranged behind the cross-section of the shaped tube in the direction of rotation of the rotary knife.
9. The assembly according to claim 8, wherein the transfer slide extends over approximately 180° with a predetermined width in a conveying direction and in radian measure, and has an approximately circular cylindrical arc curvature corresponding to the arc curvature of a cross-section of the largest shaped tube to be mounted in the outlet.
10. The assembly according to claim 8, wherein a width of the transfer slide is between about 1.0 to 2.5 cm.
11. The assembly according to claim 8, wherein the transfer slide is formed on an edge of a plate-shaped insert interchangeably fixed in an opening of a holder mounted on the mounting carrier.
12. The assembly according to claim 1, wherein the mounting carrier is a plate installed upright.
13. The assembly according to claim 5, wherein the perforated disc mechanism comprises at least two superimposed perforated discs movable relative to each other, each with a shaping opening, which are coupled to at least one drivable control disc mounted on the interface, and, are also coupled to a further rotatable control disc mounted in a bearing point of the mounting carrier.
14. The assembly according to claim 1, wherein either the assembly has a frame to be connected to the filling machine, or the mounting carrier to be attached directly to the filling machine.
15. The assembly according to claim 4, wherein the mounting carrier has a plurality of interfaces at different distances from the outlet, which interfaces can be selectively coupled to the rotary drive.
16. The assembly according to claim 1, wherein the assembly relative to the conveyor and/or the conveyor or at least one conveying element of the conveyor receiving the shaped parts relative to the assembly is/are tiltable over approximately ±60°.
17. A system for producing pasty shaped parts, comprising a filling machine for supplying a pasty strand, a conveyor for taking over the shaped parts formed from the strand, and an assembly arranged between the filling machine and the conveyor for forming the shaped parts, wherein the assembly comprises a mounting carrier having an outlet and at least one universal drive and bearing interface for selectively mounting different shape-generating elements for producing differently formed shaped parts.
18. The assembly according to claim 2, wherein the mounting carrier is installed in the filling machine.
19. The assembly according to claim 10, wherein a width of the transfer slide is about 1.5 cm.
20. The assembly according to claim 13, wherein said bearing point for the perforated disc mechanism is provided on the side of the outlet opposite the interface.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0026] The subject matter of the invention is explained with reference to the drawing.
[0027] FIG. 1 shows a schematic perspective view of a system for producing pasty shaped parts in a setup state,
[0028] FIG. 2 shows a schematic perspective view of the system retrofitted for the production of shaped parts of a different shape,
[0029] FIG. 3 shows a front view of an assembly with shape-generating elements for producing true-to-shape circular cylindrical shaped parts, as part of the system of FIG. 1,
[0030] FIG. 4 shows a perspective view of the assembly with another shape-generating element for the production of round shaped parts,
[0031] FIG. 5 shows a detailed variant of the assembly, in a schematic front view,
[0032] FIG. 6 shows a schematic side view illustrating a possible relative positioning between the assembly and the conveyor, and
[0033] FIG. 7 shows a schematic side view of another possible relative positioning between the assembly and the conveyor. The figures are drawn to scale, although other relative dimensions may be used.
DETAILED DESCRIPTION
[0034] FIGS. 1 and 2 show the same system A in two different setup states for the production of pasty shaped parts P, e.g. meat-based or vegan-based shaped parts. The main components of the system A are a filling machine F, a conveyor C set up separately therefrom, and an assembly B arranged in between and here connected to the filling machine F or supported in some other way.
[0035] The filling machine F provides a continuous strand from which the assembly B portions and shapes the shaped parts P and transfers them to the conveyor C, which conveys away the produced shaped parts P.
[0036] In the setup state of the assembly B in FIG. 1, the assembly B is equipped with a rotary knife 4 as the shape-generating element E1 (see FIG. 3), and with a transfer slide 8, namely for the production of circular cylindrical shaped parts P. The use of the transfer slide is optional and depends, among other things, on the type of knife used. In FIG. 2, on the other hand, assembly B is retrofitted and equipped with a perforated disc mechanism 12 as the shape-generating element E2, namely for the production of round or rounded shaped parts P.
[0037] The assembly B in FIG. 3 has a mounting carrier T, e.g. in the form of a plate 1 mounted upright, which is supported in a stationary manner and has at least one universal drive and bearing interface 2 on the side next to an eg round outlet 6. On the side of the outlet 6 opposite the interface 2, a further bearing point 3 may be provided in the mounting carrier T. The interface 2 contains a drive shaft 20 (see FIGS. 6, 7) and a fixing 16 or 21 for rotatably mounting the respective shape-generating element E1 or E2, in FIG. 3 E1.
[0038] For the production of circular cylindrical shaped parts, in FIG. 3 the rotary knife 4 is mounted on the interface and has two cutting arms 4a, 4b distributed around the axis of the rotary knife, here for example sickle-shaped, each of which has an oblique cutting edge 5 and can be smooth on the side facing the mounting carrier T. The rotary knife 4 may have only one cutting arm or more than two cutting arms; straight or otherwise shaped cutting edges are also conceivable. Alternatively, a double-edged knife oscillating back and forth or a wire cutter can be used.
[0039] A shaped or profiled tube 7 is permanently installed in the outlet 6, which determines the shape and cross-section of the strand processed by the assembly B. The shaped tube 7 is fixed in the outlet 6. In the embodiment shown in FIG. 3, for example, the shaped and eg round tube 7 is considerably smaller than the outlet 6. The outlet end 17 (FIGS. 6, 7) of the shaped tube 7, which is fixed in the mounting carrier T, can form a counter-cutting edge for the rotary knife 4, and can be placed flush with or protruding from the mounting carrier.
[0040] Furthermore, in FIG. 3, a plate-shaped holder 10 is optionally mounted on the mounting carrier T. The holder 10 has a larger opening than the outlet 6, and in which a plate-shaped insert 9 is mounted, which with its edge forms a transfer slide 8 for the manufactured shaped parts 7, which in the embodiment shown is curved in the shape of an arc, e.g. with a radius of curvature which is larger than the radius of curvature of the shaped tube 7, but is aligned with the shaped tube 7, so that approximately the deepest point of the transfer slide 8 lies at the level of the deepest point of the cross-section of the shaped tube 7, and optionally only a few tenths of a millimeter away from the rotary knife 4. In the embodiment shown, the transfer slide 8 extends over approximately 180° in radian measure, but may extend over a smaller range than shown. Alternatively, the radius of curvature of the transfer slide 8 could be relatively exactly matched to the radius of curvature of the cross-section of the shaped tube 7. The transfer slide 8 has a predetermined width in the direction of conveyance of between about 1.0 to 2.5 cm, preferably about 1.5 cm, and may be made of a smooth, low-friction material or have a smooth and low-friction coating, for example PTFE.
[0041] The bearing point 3 is adapted to accommodate a rotatably mounted control disc, not shown, of the perforated disc mechanism 12 indicated in FIG. 2.
[0042] FIG. 4 illustrates the assembly B in the second setup state. Here, the perforated disc mechanism 12 is mounted on the mounting carrier T, and comprises at least two perforated discs 13 lying one on top of the other, each with a passage opening 15. The perforated discs 13 are driven by a control disc mounted on the interface 2, which moves back and forth through a restricted angle, so that the passage opening formed by both discs 13 is periodically enlarged and reduced, for example, in order to portion and shape spherical or rounded shaped parts P from the strand passing through. The transfer slide 8 (option) shown in FIG. 3 could also be provided in this second setup state. FIG. 4 also shows a tube strand 11 extending from the filling machine F, through which the pasty strand is conveyed into the shaped tube F installed in the mounting carrier T and through the perforated disc mechanism 12.
[0043] FIG. 5 illustrates a detailed variant of assembly B. Here, a plurality of universal rotary drive and bearing interfaces 2, 2a are provided at different distances from the outlet 6 in the mounting carrier T. Each interface may optionally be connected to a rotary drive 19, e.g. via toothed belts. Depending on whether a large shaped tube F is used, or a smaller shaped tube, one interface 2 or the other interface 2a is used to drive the shape-generating element E1 or E2. For example, with a large shaped tube 7 and a large rotary knife 4, interface 2 is used, whereas with a small shaped tube 7 and a smaller rotary knife 4, interface 2a is used, so that with interface 2a a higher dynamic response of the smaller rotary knife 4 and thus a higher portioning capacity can be achieved.
[0044] In FIG. 6, it is schematically indicated that the assembly B is tilted by up to about 90° in the direction of an arrow 18 from the position shown in FIG. 3 relative to conveyor C, so that shaped parts P separated by rotary knife 4 are deposited from above onto conveyor C via transfer slide 8.
[0045] FIG. 7, on the other hand, indicates that the conveyor C may be tilted in relation to the assembly B positioned according to FIG. 3 in such a way that the shaped parts P are gently transferred via the transfer slide 8 onto an ascending part 22 of the conveyor C. This part 22 of the conveyor or the entire conveyor can be tilted in the direction of the double arrow 18 by up to ±60°, preferably by up to ±45°, from a horizontal position. This part 22 of the conveyor or the entire conveyor can be tilted in the direction of the double arrow 18 by up to about ±60°, preferably by up to ±45°, from the horizontal position. A combination of the measures of FIGS. 6 and 7 is also possible, i.e. a partial tilting of the assembly B and a partial tilting of the conveyor or the part 22 of the conveyor.
[0046] To retrofit the system or the assembly, only the shape-generating elements E1, E2 need to be exchanged for each other and mounted on the mounting carrier T. The different shape-generating elements E1, E2 use the same universal drive and the bearing interface 2, 2a. Thus, in the setup state according to FIG. 1 and FIG. 3, exactly disc-shaped shaped parts P with exactly circular cylindrical or any other shape can be produced, whereas in the setup state according to FIG. 2 and FIG. 4, spherical or rounded or drop-shaped shaped parts P can be produced. By exchanging only a few parts, a wide range of products may be produced by one and the same system A.
[0047] The illustrations in the Figures do not show any housing parts which are usually fitted in the area of assembly B, and if necessary also in the area of the conveyor. If the assembly B is tilted relative to the conveyor V as in FIG. 6, then an elbow pipe can be installed instead of the tube strand 11 in FIG. 4. A diaphragm arrangement could be used instead of the perforated disc mechanism 12 in FIG. 4.
[0048] The financial outlay for convertibility of the system A is only moderate. Furthermore, there is a favorably short transport distance from the filling machine F to the shape-generating element E1 or E2 and to the conveyor C, since the rotary drive 19 (FIG. 5) can be installed in the machine stand or frame of the filling machine or in a machine stand of the assembly B in such a way that it does not project toward the filling machine F. A short transport distance is usually favorable for product quality reasons.
