SYSTEMS, DEVICES, AND METHODS FOR CYCLONIC FILTERATION
20210291202 · 2021-09-23
Assignee
Inventors
Cpc classification
B01D45/16
PERFORMING OPERATIONS; TRANSPORTING
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0006
PERFORMING OPERATIONS; TRANSPORTING
B01D50/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D45/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Embodiments of the present disclosure are directed to cyclonic air filtering systems for removing fine particles from an air stream. In some embodiments, small diameter cyclonic separators/elements are used to remove fine particles from an airflow where a large number of such elements are assembled together in a compact arrangement. In some embodiments, an air filtration system is presented and can comprise a housing including a plurality of compartments, an air inlet side and an air outlet side. Such a system can further include a plurality of cyclonic filtering arrays each housed in a respective compartment and each comprising an assembly of a plurality of cyclonic elements configured to filter air of an airflow via centrifugal force (i.e., cyclonic separation). The system can include mating means configured such that most, and in some embodiments, all of the airflow flows only through the arrays.
Claims
1. An air-filter comprising: at least one housing configured for placement within an airflow system, each housing including: a frame, having a plurality of frame sides; an air inlet side and an air outlet side; a plurality of isolated compartments arranged within the housing; and a plurality of cyclonic filtering arrays, wherein: at least one array divides a respective compartment into an inlet section and an outlet section, the air inlet side of the filter includes a plurality of air inlets, each configured to provide an airflow into a respective inlet section of a respective compartment, the air outlet side of the filter includes a plurality of air outlets, each configured to communicate an airflow out of a respective outlet section of a respective compartment, and each array: comprises a plurality of organized, attached cyclonic separator elements; is configured to fit within a respective compartment such that an airflow flowing from the inlet section of the compartment to the outlet section of the compartment, flows exclusively by passing from inlets of the cyclonic elements to outlets of the cyclonic elements.
2. The filter of claim 1, wherein at least one of the housing, the inlet side, the outlet side, and the compartments are configured such that an array can be repeatedly inserted and respectively removed in and from a compartment.
3. The filter of claim 1 or 2, wherein at least one frame, inlet side, or outlet side of the housing is configured to connect with a corresponding side of an adjacently placed housing, such that a plurality of housings can be assembled together to at least one of increase capacity or air flow of the filter.
4. The filter of claim 3, wherein housings are assembled together: via fixed or removable attachment, and/or are configured for stacked or tiled arrangement.
5. The filter of claim 3, wherein a plurality of housings are connected such a airflow through each is conducted in parallel.
6. The filter of claim 3, wherein a plurality of housings are connected such that air cannot flow through any gaps between them.
7. The filter of claim 1, wherein each array includes an array perimeter which mates with an inside compartment perimeter of a respective compartment. The filter of claim 7, wherein an array is configured to mate with a respective compartment via a mating means,
9. The filter of claim 8, wherein the mating means comprises at least one of: a seal, a channel arranged on at least one of the inside perimeter of each compartment and each array perimeter, and a guide arranged on the remaining one of each inside perimeter and each array perimeter, wherein each channel is configured to mate with a respective guide.
10. The filter of any of claims 1-9, wherein each inlet section of each compartment is configured to receive the airflow from a respective inlet side of the housing.
11. The filter of any of claims 1-10, wherein each outlet section of each compartment is configured to expel the airflow from a respective outlet side of the housing.
12. The filter of any of claims 1-11, wherein the airflow system comprises an HVAC system.
13. An air-filter comprising: at least one housing configured for placement within an airflow of a building airflow system, each housing including: a frame, having a plurality of frame sides; an air inlet side and an air outlet side; a plurality of isolated compartments arranged within the housing; and a plurality of cyclonic filtering arrays, wherein: each array: comprises a plurality of organized, parallel attached cyclonic elements; is configured to mate with a respective compartment via a mating means; and the mating means comprises at least one of a seal, a channel arranged on at least one of the inside perimeter of each compartment and each array perimeter, and a guide arranged on the remaining one of each inside perimeter and each array perimeter, wherein each channel is configured to mate with a respective guide.
14. The filter of claim 13, wherein: at least one array divides a respective compartment into an inlet section and an outlet section.
15. The filter of any of claim 13 or 14, wherein the air inlet side of the system includes a plurality of air inlets, each configured to provide an airflow into a respective inlet section of a respective compartment.
16. The filter of any of claims 13-15, wherein the air outlet side of the system includes a plurality of air outlets, each configured to communicate an airflow out of a respective outlet section of a respective compartment.
17. The filter of any of claims 13-16, wherein each array is additionally configured to fit within a respective compartment such that an airflow flowing from the inlet section of the compartment to the outlet section of the compartment, flows exclusively by passing from inlets of the cyclonic elements to outlets of the cyclonic elements.
18. The filter of any of claims 13-17, wherein: at least one of the housing, the inlet side, the outlet side, and the compartments are configured such that an array can be repeatedly inserted and respectively removed in and from a compartment, and/or at least one frame, inlet side.sub.; or outlet side of the housing is configured to connect with a corresponding side of an adjacently placed housing, such that a plurality of housings can be assembled together to at least one of increase capacity or particle filtering size of the filter.
19. An air-filtration method comprising: determining a filtration requirement of an air stream; providing the air filter of claim 3; configuring the air-filter by assembling a plurality of housings together to form. the air-filter of claim 3 so as to meet or exceed the filtration requirement; and placing the filter in an airflow received from the at least one room.
20. The method of claim 19, wherein the filtration requirement comprises at least one of filtration capacity oftbe filter and particle size capture ability.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The principles and operations of the systems, apparatuses and methods according to some embodiments of the present disclosure may be better understood with reference to the drawings, and the following description. These drawings are given for illustrative purposes only and are not meant to be limiting.
[0038]
[0039]
[0040]
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[0042]
DETAILED DESCRIPTION OF AT LEAST SOME OF THE EMBODIMENTS
[0043]
[0044]
[0045]
[0046] In sonic embodiments, like those shown in
[0047] Some embodiments of the cyclonic filtering array 170, such as those shown in
[0048] For example, as seen in
[0049]
[0050]
[0051] In some embodiments, the mating between the compartment mating part 250 and the array mating part 280 may take any form that allows for the formation of a substantially airtight/hermetic seal, so that the air flows through the cyclonic array rather than around it through a gap between the array and the housing wall. For example, a compartment mating part 250 and an array mating part 280 may be a groove running around the perimeter of the compartment 210 or the array 270, respectively. In such embodiments, the other of the compartment mating part 250 and the array mating part 280 can be a matching projection correspondingly running around the respective part and configured to fit into the groove when the array 270 is fully positioned within the compartment 210, such that an airtight seal is formed between a compartment 210 and an array 270. Other types of fittings that allow for the formation of airtight seals can also be used when positioning a filtering array 270 within a compartment 210. For example, the positioning of a filtering array 270 within a compartment 210 may be such that the compartment mating part 250 overlaps the array mating part 280, forming an airtight seal. In some embodiments, the compartment mating part 250 and the array mating part 280 may be coupled to each other via another component (e.g., a rubber gasket attached to some, or all, sections of the compartment perimeter and/or the array) that also contributes to the formation of a hermetic or nearly hermetic seal. In some embodiments, the tbrm the mating or fining between the compartment mating part 250 and the array mating part 280 takes may be configured to facilitate the easy placement and/or removal of an array 270 into and/or from a compartment 210.
[0052] In some embodiments, the placement of a cyclonic filtering array 270 inside a compartment 210 divides the interior space of the compartment 210 into two sections: a first section (e.g., lower halt) which is under the array and in fluid communication with the inlets 120 (
[0053]
[0054]
[0055] In some embodiments, the hermetic seals between the compartment mating part 250 and the array mating part 280 within each compartment may at least substantially prevent the flow of the gas from the inlet section to the outlet section except via the intended paths going through the cyclonic elements of the filtering array 270. As such, gas slated for treatment by the gas filtration system 200, 300 or 400 enters the system via the system inlets 325 into the first or inlet sections of the compartments of the system and proceed to enter the cyclonic elements of the filtering array 270 via the tangential inlets 120 of the cyclonic elements 110 (
[0056] In order to facilitate even large volumes of air flow, multiple systems can be combined by stacking or tiling them together like bricks in a wall, with one side of this wall representing all the inlets and the other side the outlets.
[0057]
[0058]
[0059] In some embodiments, the air-filter (e.g. module 500 of
[0060] While various inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be an example and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, apparatus, article, material, kit, step and/or method described herein. In addition, any combination of two or more such features, systems, apparatuses, articles, materials, kits, steps, and/or methods, if such features, systems, apparatuses, articles, materials, kits, steps, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure. Some embodiments may be distinguishable from the prior art for specifically lacking one or more features/elements/functionality (i.e., claims directed to such embodiments may include negative limitations
[0061] Also, various inventive concepts may be embodied as one or more methods, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
[0062] Any and all references to publications or other documents, including but not limited to, patents, patent applications, articles, webpages, books, etc., presented anywhere in the present application, are herein incorporated by reference in their entirety. Moreover, all definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0063] The indefinite articles “a” and “an” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
[0064] The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in coni unction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0065] As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
[0066] As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
[0067] In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to he open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.