GAS TURBINE ENGINE
20210301764 · 2021-09-30
Assignee
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/4031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/3216
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine includes an engine core having high and low pressure compressors and high and low pressure turbines. The engine further includes a fan coupled to a low pressure shaft and the low pressure turbine by a reduction gearbox. The low pressure compressor includes no more than two compressor stages, and the low and high pressure compressor together define a cruise overall core pressure ratio of between 30 and 50.
Claims
1. A gas turbine engine comprising a gas turbine engine core comprising high and low pressure compressors and high and low pressure turbines, the high pressure compressor and high pressure turbine being coupled by a high pressure shaft, and the low pressure compressor and low pressure turbine being coupled by a low pressure shaft, the engine further comprising a fan coupled to the low pressure shaft by a reduction gearbox, wherein the low pressure compressor comprises no more than two compressor stages, and the low and high pressure compressor together define a cruise overall core pressure ratio of between 30 and 50.
2. A gas turbine engine according to claim 1, wherein the high pressure compressor defines a cruise overall pressure ratio of between 16:1 and 27:1.
3. A gas turbine engine according to claim 1, wherein the high pressure compressor has no fewer than 8 stages and no more than 12 stages.
4. A gas turbine engine according to claim 1, wherein the low pressure compressor comprises a cruise pressure ratio of between 1.5 and 2.
5. A gas turbine engine according to claim 1, wherein the engine comprises a core inlet passage extending between a core inlet and an inlet of the low pressure compressor, a first radius change ΔR.sub.1 being defined by a difference between a radius (R.sub.inlet) at a mid-height of the leading edge of an engine section stator aerofoil at an axially forward end of the core inlet passage, and an outlet radius R.sub.outlet of the core inlet passage measured at a mid-height at a leading edge of a first rotor stage of the low pressure compressor, a first duct loading ΔR.sub.1/L.sub.1 being defined by a ratio of the first radius change ΔR.sub.1 to a first axial length L of the inlet duct between the axially forward end and the leading edge of the first stage of the low pressure compressor, wherein the first duct loading is between 0.3 and 0.6.
6. A gas turbine engine according to claim 1, wherein the first compressor rotor of the low pressure compressor defines a hub to tip ratio defined by a radius of a tip of a leading edge of the compressor rotor divided by a radius of a root at the leading edge of the compressor rotor, wherein the hub to tip ratio is between 0.6 and 0.75.
7. A gas turbine engine according to claim 1, wherein the engine core comprises an inter-compressor duct extending between an outlet of the low pressure compressor and an inlet of the high pressure compressor, the inter-compressor duct defining a second duct loading ΔR.sub.2/L.sub.2 comprising a second radius change ΔR.sub.2 divided by a second axial length L.sub.2 of the inter-compressor duct, wherein the second radius change ΔR.sub.2 can be determined by a difference between a radius R.sub.IPC of the inter-compressor passage measured at a mid-height of the trailing edge of an axially rearmost low pressure compressor rotor at an axially forward end of the inter-compressor passage, and a radius R.sub.HPC of the inter-compressor passage measured at a mid-height at a leading edge of a first rotor stage of the high pressure compressor, wherein the second duct loading is between 0.3 and 0.6.
8. A gas turbine engine according to claim 1, wherein the engine comprises a forward core mounting member which extends between a radially inner core housing and a radially outer core housing.
9. A gas turbine engine according to claim 1, wherein the engine comprises a plurality of outlet guide vanes located axially rearward of the fan, wherein the outlet guide vanes are configured to provide structural support for the engine core relative to a fan housing.
10. A gas turbine engine according to claim 8, wherein the forward core mounting member extends between an axial position of the inter-compressor duct and an axial position of a root trailing edge of the outlet guide vanes.
11. A method of operating a gas turbine engine in accordance with claim 1, comprising, at cruise conditions, operating the low and high pressure compressors to provide a pressure ratio between 30:1 and 50:1.
12. A gas turbine engine according to claim 9, wherein the forward core mounting member extends between an axial position of the inter-compressor duct and an axial position of a root trailing edge of the outlet guide vanes.
13. A gas turbine engine according to claim 2, wherein the high pressure compressor defines a cruise overall pressure ratio of between 17:1 and 20:1.
14. A gas turbine engine according to claim 3, wherein the high pressure compressor comprises 9 or 10 stages.
15. A gas turbine engine according to claim 5, wherein the first duct loading is between 0.35 and 0.55.
16. A gas turbine engine according to claim 5, wherein the first duct loading is approximately 0.4.
17. A gas turbine engine according to claim 6, wherein the hub to tip ratio is approximately 0.7.
18. A gas turbine engine according to claim 7, wherein the second duct loading is between 0.35 and 0.55.
19. A gas turbine engine according to claim 7, wherein the second duct loading is approximately 0.5.
Description
[0046] Embodiments will now be described by way of example only, with reference to the Figures, in which:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0053] A front part of the engine 10 is shown in more detail. The low pressure turbine 19 drives the shaft 26, which is coupled to a sun wheel, or sun gear, 28 of the epicyclic gear arrangement 30, which is also shown in more detail in
[0054] Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0055] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0056] The epicyclic gearbox 30 illustrated by way of example in
[0057] It will be appreciated that the arrangement shown in
[0058] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0059] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0060] Referring once more to
[0061] Referring now to
[0062] The high pressure compressor 15 similarly comprises either nine or ten stages, and in the described embodiment consists of ten stages. The first two stages 47, 48 are shown in
[0063] Between them, the high and low pressure compressors 15, 16 define a cruise in use overall core pressure ratio (OPR). The core OPR is defined as the ratio of the stagnation pressure upstream of the first stage 44 of the low pressure compressor 15 to the stagnation pressure at the exit of the highest pressure compressor 16 (before entry into the combustor). The core OPR excludes any pressure rise generated by the fan 23 where the fan provides air flow to the core, so a total engine overall pressure ratio (EPR) may be higher than the core OPR. In the present disclosure, the overall core OPR is between 30 and 50 at cruise conditions, as defined above. In the described embodiment, the core OPR is 40, and may take any value between these upper and low bounds. For example, the core OPR may be any of 35, 40, 45, and 50 at cruise conditions.
[0064] As will be understood, the core OPR will vary according to atmospheric, flight and engine conditions. However, the cruise OPR (i.e. the highest achievable OPR for that engine) will occur at a particular point in the flight cycle for a given engine design.
[0065] As will be understood, a large design space must be considered when designing a gas turbine engine to determine an optimal engine with respect to a chosen metric (such as engine weight, cost, thermal efficiency, propulsive efficiency, or a balance of these). In many cases, there may be a large number of feasible solutions for a given set of conditions to achieve a desired metric.
[0066] One such variable is core OPR. As core OPR increases, thermal efficiency also tends to increase, and so a high OPR is desirable. Even once a particular OPR is chosen however, a number of design variables must be chosen to meet the chosen OPR.
[0067] In choosing a core OPR, a further design variable is the amount of pressure rise provided by the low pressure compressor 15 relative to that provided by the high pressure compressor 16 (sometimes referred to as “worksplit”). As will be understood, the total core OPR can be determined by multiplying the low pressure compressor pressure ratio (i.e. the ratio between the stagnation pressure at the outlet of the low pressure compressor to the stagnation pressure at the inlet of the low pressure compressor 15) by the high pressure compressor ratio (i.e. the ratio between the stagnation pressure at the outlet of the high pressure compressor 16 to the stagnation pressure at the inlet of the high pressure compressor 16). Consequently, a higher core OPR can be provided by increasing the high pressure compressor ratio, the low pressure compressor ratio, or both.
[0068] The inventors have found that a particularly efficient work split for a gas turbine engine having a core OPR in the above described range can be provided by providing a high pressure compressor 16 having a pressure ratio of between 17:1 and 25:1. In the present example, the high pressure compressor has a pressure ratio of approximately 20:1. It has been found to be difficult to provide a pressure ratio significantly greater than 25:1 on a compressor provided on a single shaft using current technology. Consequently, to provide the necessary core OPR, a low pressure compressor ratio of between 1.5:1 and 2:1 is required. In the present example, the low pressure compressor 15 has a pressure ratio of approximately 1.7:1, giving a core OPR of 34:1.
[0069] Similarly, there are a number of ways to increase the compressor pressure ratio. A first method is to increase the stage loading. Stage loading is defined as the stagnation pressure ratio across an individual stage (rotor and stator) of a compressor. Similarly, an average stage loading can be defined as the sum of the stage loadings of each compressor stage of a compressor, divided by the number of stages. For example, in the present disclosure, the average stage loading of the low pressure compressor 15 is 1.3. This can in turn be increased by one or more of increasing the rotor speed at the cruise compression conditions, increasing the turning provided by the blades, or increasing the radius of the tips of the compressor rotors, which in turn necessitates an increase in the radius of the roots of the compressor rotors to maintain a given flow area. Each of these options has associated advantages and disadvantages. For instance, increasing low pressure compressor rotor speed necessitates either an increase in the reduction ratio of the gearbox 30, or a reduction in the fan 23 radius, in order to maintain fan tip speeds at a desired level for noise and efficiency reasons. On the other hand, increasing the compressor tip radius necessitates an increase in weight, in view of the larger compressor discs that are required. Increased turning of the airflow may result in lower surge margin, and reduced efficiency. In any case, a higher stage loading may result in a lower efficiency, since the increased rotor tip speed or higher turning leads to lower compressor efficiencies, in view of losses associated with aerodynamic shocks as the tips significantly exceed the speed of sound.
[0070] A second option is to increase the number of stages in the respective compressors, thereby maintaining a low stage loading, low rotational speed, and low disc weight. Again, this can be achieved by adding a stage to either the low pressure compressor 15 or high pressure compressor 16. However, this will generally result in a higher weight and cost associated with the additional stage.
[0071] A further complication is the presence of the gearbox 30. The gearbox provides additional design freedom, since, as noted above, the gearbox reduction ratio can be selected to provide a preferred fan tip speed independently of both fan radius and low pressure compressor rotor speed. However, the gearbox also presents constraints in view of its large size. Consequently, the large radius required radially inward of the fan 23 inherent in a geared turbofan having an epicyclic gearbox dictates a fan 23 having a large hub radius, i.e. a large radial distance between the engine centre 9 and the aerodynamic root of the fan blades 23. Furthermore, in view of the relatively slow turning fan typical of geared turbofans, relatively little pressure rise is provided by the inner radius of the fan 23, and so geared turbofans tend to have a high hub to tip ratio.
[0072] As can be seen from
[0073] Similarly, an inter-compressor duct 53 is provided, which is defined by the radially inner 50 and outer 51 walls. The inter-compressor duct 53 extends between an outlet of the low pressure compressor 15 and an inlet of the high pressure compressor 16.
[0074] As can be seen, there is a mismatch between a radius R.sub.inlet of the core inlet passage at the inlet relative to the radius R.sub.outlet at the termination of the core inlet passage 49. The radius of the inlet R.sub.inlet can be determined by measuring the radial distance between a mid-span position (i.e. equidistance between a root and a tip of the aerofoil portion) of the leading edge of the engine section stator 45, and the rotational axis 9 of the engine. Similarly, the R.sub.outlet can be determined by measuring the radial distance between a mid-span position (i.e. equidistance between a root and a tip of the aerofoil portion) of the leading edge of the first compressor rotor 44a of the low pressure compressor 15, and the rotational axis 9 of the engine, as shown in
[0075] The inventors have determined that a particular combination of compressor parameters can result in reduced engine length, while providing a highly efficient, high pressure ratio core.
[0076] As noted previously, a low pressure compressor 15 having two compressor stages is chosen. In principle, any number of low and pressure compressor 15 stages could be chosen to provide the required OPR. However, the inventors have found that providing a low pressure compressor having two stages provides distinct advantages.
[0077] To achieve the required pressure rise over only two stages, a relatively large diameter first stage 41 is chosen, with relatively little airflow turning per stage. In particular, a first stage rotor 43 having a hub to tip ratio of between 0.5 and 0.7 is chosen, and in the present embodiment, the hub to tip ratio is approximately 0.65. As noted above, this may result in high stage weight and relatively low stage efficiency in view of the high tip speed—however, this has been found to be more than compensated for by the reduced engine length.
[0078] As can be seen, the large first stage rotor 44 radius results in a relatively low difference between the inlet radius R.sub.inlet and the outlet radius, R.sub.outlet, and so a relatively short inlet passage 49 for a given duct loading. The inventors have found that, for a geared turbofan having a relatively slow turning fan, which develops relatively little pressure at the core inlet, a first duct loading of between 0.3 and 0.6 can be tolerated. A first duct loading between 0.35 and 0.55 is found to provide adequate resistance to flow separate over a wide range of conditions, and may be chosen to decrease the risk of engine compressor surge. For example, in the present embodiment, the first duct loading is approximately 0.5
[0079] A relatively high stage count (nine or ten stages) is chosen for the high pressure compressor 15, and a relatively low radius high pressure compressor 15 first stage rotor is chosen. This can be selected in view of the relatively high rotational speed of the high pressure shaft 27.
[0080] This high speed, low radius first stage of the high pressure compressor 15, in combination with the relatively large radius of the second stage 42 of the low pressure compressor 14, results in a relatively large second duct loading for the inter-compressor duct 53. This in turn results in a longer inter-compressor duct compared to a three stage low pressure compressor, which partly offsets the advantages of this arrangement. However, in view of the higher pressure, higher velocity air at this point, a higher duct loading can be achieved, and so the increase in overall engine length due to this effect is modest.
[0081] As will be understood, the second duct loading can be defined by a second radius change ΔR.sub.2 divided by a second axial length L.sub.2 of the inter-compressor duct. The second radius change ΔR.sub.2 can be defined by a difference between a radius R.sub.IPC of the inter-compressor passage 53 measured at a mid-height of the trailing edge the axially rearmost low pressure compressor rotor 43b at an axially forward end of the inter-compressor passage 53, and an outer radius R.sub.HPC of the inter-compressor passage measured at a mid-height at a leading edge of a first rotor stage of the high pressure compressor 16. The second duct loading is generally higher than the first duct loading. This may be between 0.3 and 0.6, may be between 0.35 and 0.55, and may be approximately 0.5.
[0082] To drive the ten stage high pressure compressor 15, a two stage high pressure turbine 17 may be necessary. Again, the number of turbine stages can be determined in a similar manner to the number of compressor stages. Similarly, to drive the low pressure compressor 14 and fan 23, a three or four stage low pressure turbine 19 is provided.
[0083] Further advantages are achieved in view of the reduced core inlet passage 49. As can be seen in
[0084] In view of the relatively short low pressure compressor 14, and short core inlet 49, the axial distance between the OGV 56 and inter-compressor duct 53 is minimised, thereby reducing the weight of the core mounting 54. Furthermore, the angle relative to the radial plane is reduced, thereby reducing the bending moment applied due to radial forces. Consequently, the weight of the core mounting 54 can be reduced further.
[0085] The advantages of the disclosed engine can be seen when comparing the engine of
[0086] The engine shown in
[0087] The overall pressure ratio, work split, gearbox ratio and shaft rotational speed of the engine 110 is however maintained at the same values as the engine 10. Consequently, in this example, the hub to tip ratio of the low pressure compressor 114 is altered, with the low pressure compressor 114 having a reduced diameter. Consequently, a core inlet 149 is lengthened, in view of the high duct loading. As a result, both the low pressure compressor length and the core inlet duct length is increased, resulting in a large increase in overall engine length. Conceptual design and modelling has been undertaken, which has revealed that such a design would be expected to have a length which is approximately 10% longer and heavier than the engine 10 of
[0088] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
[0089] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0090] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in