CONSTANT VELOCITY JOINT
20210293282 · 2021-09-23
Assignee
Inventors
Cpc classification
F16D2003/22309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2003/22303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S464/906
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
In a constant velocity joint, each of outer ball grooves includes a finished portion, and a finishing relief portion adjoining the finished portion in a direction of a central axis of an outer joint member. An inner ball groove and the finishing relief portion have a relationship in which an action direction of an inner ball groove-side pressing force with which a ball is pressed by the inner ball groove at an inner ball groove-side contact point where the inner ball groove contacts the ball along with movement of the inner joint member is offset toward the finished portion from an action direction of an outer ball groove-side pressing force with which the ball is pressed by the finishing relief portion at an outer ball groove-side contact point where the finishing relief portion contacts the ball along with the movement of the inner joint member.
Claims
1. A constant velocity joint comprising: an outer joint member having outer ball grooves each of which extends in a direction in which the outer ball groove is inclined relative to a central axis of the outer joint member; an inner joint member having inner ball grooves each of which is inclined relative to a central axis of the inner joint member in a direction opposite to the direction in which the outer ball groove is inclined; a plurality of balls supported in a rollable manner on the outer ball grooves and the inner ball grooves arranged to face each other by housing the inner joint member in the outer joint member, the balls being configured to transmit a torque between the outer joint member and the inner joint member; and a cage arranged between an inner peripheral surface of the outer joint member and an outer peripheral surface of the inner joint member, the cage having windows each configured to house one of the balls, wherein: each of the outer ball grooves includes a finished portion that is finished to allow the ball to roll, and a finishing relief portion adjoining the finished portion in a direction of the central axis of the outer joint member; and in a state in which the central axis of the outer joint member coincides with the central axis of the inner joint member, and the ball supported in the rollable manner by the finishing relief portion of the outer ball groove and the inner ball groove moves from the finishing relief portion toward the finished portion of the outer ball groove along with movement of the inner joint member relative to the outer joint member, the inner ball groove and the finishing relief portion have a relationship in which an action direction of an inner ball groove-side pressing force with which the ball is pressed by the inner ball groove at an inner ball groove-side contact point where the inner ball groove contacts the ball along with the movement of the inner joint member is offset toward the finished portion from an action direction of an outer ball groove-side pressing force with which the ball is pressed by the finishing relief portion of the outer ball groove at an outer ball groove-side contact point where the finishing relief portion contacts the ball along with the movement of the inner joint member.
2. The constant velocity joint according to claim 1, wherein a magnitude of a component force in a moving direction of the inner joint member in the inner ball groove-side pressing force generated in the ball by the inner ball groove at the inner ball groove-side contact point along with the movement of the inner joint member is larger than a magnitude of a component force in the moving direction of the inner joint member in the outer ball groove-side pressing force generated in the ball by the finishing relief portion at the outer ball groove-side contact point along with the movement of the inner joint member.
3. The constant velocity joint according to claim 1, wherein the inner ball groove and the finishing relief portion have a relationship of θ1<θ2, where θ1 represents an angle of a tangent at the outer ball groove-side contact point on the finishing relief portion relative to a moving direction of the inner joint member, and θ2 represents an angle of a tangent at the inner ball groove-side contact point on the inner ball groove relative to the moving direction of the inner joint member.
4. The constant velocity joint according to claim 1, wherein: the inner ball groove includes a relief portion configured to allow the ball to move out of the inner ball groove to one side in a direction of the central axis of the inner joint member, and configured to allow the ball to enter the inner ball groove from the one side in the direction of the central axis of the inner joint member; and a moving direction in which the inner joint member moves relative to the outer joint member is a direction in which the ball present in the finishing relief portion of the outer ball groove enters the inner ball groove via the relief portion.
5. The constant velocity joint according to claim 1, wherein the outer joint member has a tubular shape or a bottomed cylinder shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
1. Structure of Constant Velocity Joint 100
[0024] A constant velocity joint 100 is a cross-groove joint, and is slidable in a central axis direction of the joint. As illustrated in
[0025] As illustrated in
[0026] The outer ball groove 13 includes a finished portion 13a and a finishing relief portion 13b. The finished portion 13a serves as a rolling portion where the ball 30 rolls during a normal operation of the constant velocity joint 100. The finishing relief portion 13b serves as a machining relief in the finishing of the finished portion 13a. The finishing relief portion 13b is provided at a deep portion 10b opposite to a slide-in side of the outer joint member 10, that is, an inlet opening 10a of the housing 11 to adjoin the finished portion 13a in the inclination direction of the outer ball groove 13 (i.e., the direction in which the outer ball groove 13 is inclined). The outer ball grooves 13 are formed so that an inclination direction of one outer ball groove 13 relative to the central axis J1 (hereinafter referred to simply as “inclination direction of outer ball groove 13”) is opposite to an inclination direction of another outer ball groove 13 adjacent to the one outer ball groove 13 in a circumferential direction of the outer joint member 10. The outer ball groove 13 is described later in detail.
[0027] A plurality of inner ball grooves 21 is formed on the outer peripheral surface of the inner joint member 20 (see
[0028] As illustrated in
[0029] The cage 40 is arranged between the inner peripheral surface of the outer joint member 10 and the outer peripheral surface of the inner joint member 20. As illustrated in
[0030] The partition member 50 is a disc-shaped member fixed while being press-fitted to the flange 12 of the outer joint member 10. The partition member 50 separates an internal space of the outer joint member 10 from an external space. The internal space of the outer joint member 10 is filled with grease serving as a lubricant. The partition member 50 prevents leakage of the grease to the outside.
[0031]
2. Details of Outer Ball Groove 13
[0032] The outer ball groove 13 includes the finished portion 13a and the finishing relief portion 13b. In general, the outer ball groove 13 is roughly machined by using a small-diameter rough machining tool T1 as indicated by an alternate long and two short dashes line in
[0033] In this example, when the constant velocity joint 100 is assembled as described later, the inner joint member 20 is moved toward the inlet opening 10a along the central axis J1 of the outer joint member 10 as indicated by an arrow in
[0034] Specifically, as illustrated in
[0035] As illustrated in
[0036] When the angle θ2 is equal to or smaller than the angle θ1 (θ1≥θ2), as illustrated in
[0037] When the angle θ2 is larger than the angle θ1 (θ1<θ2) as illustrated in
[0038] In other words, as illustrated in an enlarged view of
[0039] When the finishing relief portion 13b of the outer ball groove 13 is formed, the inner ball groove 21 and the finishing relief portion 13b need to have a relationship of Expression 1 such that the ball 30 rolls along with the movement of the inner joint member 20.
θ1<θ2 Expression 1
Thus, when the inner joint member 20 is moved toward the inlet opening 10a of the outer joint member 10, the outer ball groove-side pressing force Fh1 (component force Fb1) acting on the ball 30 from the finishing relief portion 13b and the stepped portion 13c decreases along with the movement of the ball 30.
[0040] As a result, a difference between the component force Fb2 and the component force Fb1 acts on the ball 30. Therefore, the ball 30 can easily roll and smoothly climb over (i.e., move beyond) the stepped portion 13c. Thus, the ball 30 can be moved from the finishing relief portion 13b to the finished portion 13a in the outer ball groove 13 along with the movement of the inner joint member 20. Accordingly, the ball 30 can be supported in a rollable manner by the inner ball groove 21 and the outer ball groove 13, and the constant velocity joint 100 can be assembled.
3. Details of Inner Ball Groove 21
[0041] Details of the inner ball groove 21 are described with reference to
[0042] In
[0043] The inner ball groove 21 has a rolling guide bottom face 21a, a first rolling guide side face 21b, and a second rolling guide side face 21c. The sectional shape of the inner ball groove 21 that is orthogonal to the groove direction is a concave shape. The rolling guide bottom face 21a is a bottom of the concave cross section. The first rolling guide side face 21b is one side face of the concave cross section. The second rolling guide side face 21c is the other side face of the concave cross section.
[0044] In
[0045] In
[0046] The inner joint member 20 has, in addition to the inner ball grooves 21, gate portions (relief portions) 22 that permit the balls 30 to access the inner ball grooves 21. Each gate portion 22 allows the ball 30 to exit from the inner ball groove 21 to one side in the direction of the central axis J2 of the inner joint member 20, or allows the ball 30 to enter the inner ball groove 21 from the one side.
[0047] The gate portion 22 is formed between the first rolling guide side face 21b and the one end face 20a of the inner joint member 20 in the direction of the central axis J2. On the assumption that the first rolling guide side face 21b is provided to reach the end face 20a, the gate portion 22 is formed by cutting off a portion of the imaginary first rolling guide side face 21b, the portion being connected to the end face 20a. The area where the gate portion 22 is formed is defined as a gate area 23.
[0048] Specifically, the gate portion 22 is a rolling guide side face configured to guide the ball 30 in an inclination direction opposite to the inclination direction of the inner ball groove 21 relative to the central axis J2 of the inner joint member 20. That is, in
[0049] The gate portion 22 of this example is formed only between the first rolling guide side face 21b and the end face 20a. That is, the gate portion 22 of this example is not formed between the first rolling guide side face 21b and the end face 20b, and is not formed between the second rolling guide side face 21c and each of the end face 20a and the end face 20b.
4. Assembling of Constant Velocity Joint 100
[0050] As described above, the finished portion 13a, the finishing relief portion 13b, and the stepped portion 13c of each outer ball groove 13 are formed in the outer joint member 10 of the constant velocity joint 100 so that the angle θ2 is larger than the angle θ1. Further, the inner ball grooves 21 having the gate portions 22 are formed in the inner joint member 20 of the constant velocity joint 100. Therefore, when the constant velocity joint 100 is assembled by housing the inner joint member 20, the balls 30, and the cage 40 in the outer joint member 10, the balls 30 housed in the individual windows 41 of the cage 40 can be caused to enter the inner ball grooves 21 by using the gate portions 22. This operation is described with reference to
[0051] When the constant velocity joint 100 is assembled, as illustrated in
[0052] At this time, each ball 30 positioned in the gate area 23 rolls toward the inner ball groove 21 while being guided by the gate portion 22 and the outer ball groove 13 as illustrated in
[0053] If the inner ball groove 21 does not have the gate portion 22, the ball 30 guided by the outer ball groove 13 is sandwiched between the first rolling guide side face 21b of the inner ball groove 21 and a cage bar 42 of the cage 40. Therefore, the entry of the ball 30 into the inner ball groove 21 is restricted.
[0054] In the constant velocity joint 100, the ball 30 positioned in the gate area 23 is guided by the gate portion 22 whose inclination direction is directed toward the same side as the side toward which the inclination direction of the outer ball groove 13 is directed. Thus, the ball 30 can easily enter the inner ball groove 21. That is, circumferential movement of the ball 30 housed in the window 41 is restricted by the cage bars 42 of the cage 40, but rolling (movement) of the ball 30 toward the inner ball groove 21 is permitted by the gate portion 22 guiding the ball 30 along the moving direction of the inner joint member 20.
[0055] As illustrated in
[0056] When the inner joint member 20 moves in the state in which the ball 30 enters the inner ball groove 21, the ball 30 housed in the finishing relief portion 13b of the outer ball groove 13 starts to move as illustrated in
[0057] Along with the movement of the inner joint member 20, the ball 30 easily climbs over (i.e., moves beyond) the stepped portion 13c to enter the finished portion 13a as illustrated in
[0058] As understood from the above description, in the constant velocity joint 100, the inner ball groove 21 and the finishing relief portion 13b of the outer ball groove 13 have the relationship in which the action direction of the inner ball groove-side pressing force Fh2 is offset toward the finished portion 13a of the outer ball groove 13 from the action direction of the outer ball groove-side pressing force Fh1. More specifically, the inner ball groove 21 and the finishing relief portion 13b have the relationship in which the angle θ2 of the tangent E2 at the inner ball groove-side contact point P2 is larger than the angle θ1 of the tangent E1 at the outer ball groove-side contact point P1. Thus, the ball 30 housed in the finishing relief portion 13b can easily roll toward the finished portion 13a by climbing over (i.e., moving beyond) the stepped portion 13c from the finishing relief portion 13b along with the movement of the inner joint member 20.
[0059] Since the ball 30 can easily roll though the finishing relief portion 13b is provided in the outer ball groove 13, the finishing range (i.e., the range in which the finishing machining is performed) of the outer ball groove 13, in other words, the range of the finished portion 13a can be reduced. As a result, the machining cost can be reduced without impairing assembling easiness. Furthermore, the manufacturing cost of the constant velocity joint 100 can be reduced.
5. First Other Example
[0060] In the above-mentioned example, the gate portions 22 are provided in the inner ball grooves 21 of the inner joint member 20. However, the gate portions 22 may be omitted from the inner ball grooves 21. Even in the case where the gate portions 22 are not provided in the inner ball grooves 21, the inner joint member 20 can be mounted in the housing 11 of the outer joint member 10 by, for example, moving the inner joint member 20 from the deep portion 10b of the outer joint member 10 similarly to the above-mentioned example.
[0061] In the case where the gate portions 22 are not provided in the inner ball grooves 21, the entry of each ball 30 into the inner ball groove 21 is restricted because the ball 30 is sandwiched between the first rolling guide side face 21b of the inner ball groove 21 and the cage bar 42 of the cage 40. In this case, for example, the circumferential width of the cage bar 42 is reduced (that is, the size of the window 41 is increased). Thus, the inner joint member 20 can be mounted in the housing 11 of the outer joint member 10 by moving the inner joint member 20 from the deep portion 10b of the outer joint member 10 though the strength of the cage 40 may decrease.
6. Others
[0062] In the above-mentioned example and in the first other example, the outer joint member 10 has the conical cylinder shape in which the housing 11 has a large diameter and the flange 12 has a small diameter. The shape of the outer joint member 10 is not limited to the conical cylinder shape, and may be, for example, a cylindrical shape. Alternatively, the shape of the outer joint member 10 may be, for example, a bottomed cylinder shape (so-called cup shape).
[0063] Also in this case, the inner joint member 20 having the gate portions 22 in the inner ball grooves 21 is arranged at the deep portion 10b of the outer joint member 10 in the first step similarly to the above-mentioned example. The inner joint member 20 is moved toward the inlet opening 10a of the outer joint member 10 in a state in which the balls 30 retained by the cage 40 are housed in the finishing relief portions 13b of the outer ball grooves 13. Thus, the constant velocity joint 100 can be assembled. Since the constant velocity joint 100 can be assembled in this case as well, effects similar to those in the above-mentioned example are attained.