THERMALLY STABLE HYDROCARBON-BASED ANION EXCHANGE MEMBRANE AND IONOMERS
20210299649 · 2021-09-30
Assignee
Inventors
Cpc classification
B01J41/14
PERFORMING OPERATIONS; TRANSPORTING
C08F212/12
CHEMISTRY; METALLURGY
C08J2353/00
CHEMISTRY; METALLURGY
C08F212/12
CHEMISTRY; METALLURGY
C08J5/2231
CHEMISTRY; METALLURGY
C08J5/2243
CHEMISTRY; METALLURGY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01J41/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An anion exchange membrane is composed of a copolymer of 1,1-diphenylethylene and one or more styrene monomers, such as 4-tert-butylstyrene. The copolymer includes a backbone substituted with a plurality of ionic groups coupled to phenyl groups on the backbone via hydrocarbyl tethers between about 1 and about 7 carbons in length. High-temperature conditions enabled by these copolymers enhance conductivity performance, making them particularly suitable for use in anion exchange membranes in fuel cells, electrolyzers employing hydrogen, ion separations, etc. The properties of the membranes can be tuned via the degree of functionalization of the phenyl groups and selection of the functional groups, such as quaternary ammonium groups. Several processes can be used to incorporate the desired ionic functional groups into the polymers, such as chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof.
Claims
1. An ion exchange membrane material comprising: a polymer according to Formula I: ##STR00014## wherein M1 is a diphenylalkylene; M2 is a styrene; G1 includes one or more ionic functional groups, hydrocarbyl groups, H, or combinations thereof; and G2 includes one or more ionic functional groups, hydrocarbyl groups, H, or combinations thereof.
2. The ion exchange membrane material according to claim 1, wherein the polymer includes the structure according to Formula II: ##STR00015## wherein R.sub.2 is H, an alkylated substrate, or combinations thereof; R.sub.3 is H, a tert-butyl group, an alkylated substrate, or combinations thereof; and m is 1 or more, wherein the alkylated substrate includes a hydrocarbyl group and at least one ionic group.
3. The ion exchange membrane material according to claim 2, wherein the alkylated substrate includes one or more quaternary ammonium groups, one or more multication hydrocarbyl groups, one or more halide groups, or combinations thereof.
4. The ion exchange membrane material according to claim 3, wherein the alkylated substrate includes Formula III: ##STR00016## wherein each R.sub.4 includes H or a hydrocarbyl group; n=1 to about 20; and X includes one or more hydroxides, halides, or combinations thereof.
5. The ion exchange membrane material according to claim 2, wherein the percentage of R.sub.2 and R.sub.3 that are an alkylated substrate is between about 10% and about 100%.
6. A method of making an ion exchange membrane material, comprising: providing a reaction medium including diphenylalkylene and styrene; copolymerizing a polymer backbone from the diphenylalkylene and styrene; and reacting the polymer backbone to functionalize phenyl groups on the polymer backbone with a plurality of ionic functional groups.
7. The method according to claim 6, wherein reacting the polymer backbone to functionalize phenyl groups on the polymer backbone with a plurality of ionic functional groups includes chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof.
8. The method according to claim 6, wherein reacting the polymer backbone to functionalize phenyl groups on the polymer backbone with a plurality of ionic functional groups includes: reacting the polymer backbone with one or more alkylated substrates, wherein the alkylated substrate includes a hydrocarbyl group and at least one ionic group.
9. The method according to claim 6, wherein the diphenylalkylene includes 1,1-diphenylethylene.
10. The method according to claim 6, wherein the styrene is substituted styrene, unsubstituted styrene, or combinations thereof.
11. The method according to claim 10, wherein ion exchange membrane material includes a polymer according to Formula II: ##STR00017## wherein R.sub.2 is H, an alkylated substrate, or combinations thereof; R.sub.3 is H, a tert-butyl group, an alkylated substrate, or combinations thereof; and m is 1 or more, wherein the alkylated substrate includes a hydrocarbyl group and at least one ionic group.
12. The method according to claim 11, wherein the alkylated substrate includes one or more quaternary ammonium groups, one or more multication hydrocarbyl groups, one or more halide groups, or combinations thereof.
13. The method according to claim 12, wherein the alkylated substrate includes Formula III: ##STR00018## wherein each R.sub.4 includes H or CH.sub.3; n=1 to about 20; and X includes one or more hydroxides, halides, or combinations thereof.
14. The method according to claim 11, wherein the percentage of R.sub.2 and R.sub.3 that are an alkylated substrate is between about 10% and about 100%.
15. A method of making an anion exchange membrane, comprising: providing a reaction medium including 1,1-diphenylethylene monomers and 4-tert-butylstyrene monomers; copolymerizing a polymer backbone including the 1,1-diphenyl ethylene monomers and 4-tert-butylstyrene monomers; grafting a plurality of functional groups to phenyl groups on the polymer backbone to achieve a degree of functionalization between about 10% and about 60%; and casting the polymer as an anion exchange membrane.
16. The method according to claim 15, wherein grafting a plurality of functional groups to phenyl groups on the polymer backbone includes chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, and sulfonation followed by amination, or combinations thereof.
17. The method according to claim 15, wherein the functional groups include alkylated substrates including a hydrocarbyl group and at least one ionic group.
18. The method according to claim 17, wherein the polymer includes the structure according to Formula II: ##STR00019## wherein R.sub.2 is H, an alkylated substrate, or combinations thereof; R.sub.3 is a tert-butyl group; and m is 1 or more.
19. The method according to claim 18, wherein the alkylated substrate includes one or more quaternary ammonium groups, one or more multication hydrocarbyl groups, one or more halide groups, or combinations thereof.
20. The method according to claim 19, wherein the alkylated substrate includes Formula III: ##STR00020## wherein each R.sub.4 includes H or CH.sub.3; n=1 to about 7; and X includes a hydroxide, a halide, or combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0022] Aspects of the disclosed subject matter include an ion exchange membrane material composed of one or more polymers. In some embodiments, the one or more polymers are copolymers or block copolymers. As will be discussed in greater detail below, in some embodiments, the copolymers are produced, in part, via a copolymerization reaction between one or more diphenylalkylene reaction components and one or more styrene reaction components. In some embodiments, the diphenylalkylene reaction component includes diphenylalkylene monomers, diphenylalkylene oligomers, diphenylalkylene polymers, or combinations thereof. In some embodiments, the diphenylalkylene reaction component includes substituted diphenylalkylene monomers, unsubstituted diphenylalkylene monomers, or combinations thereof. In some embodiments, the diphenylalkylene reaction component includes one or more functional groups. In some embodiments, the one or more functional groups include one or more ionic functional groups, i.e., a functional group including an ionic group. In some embodiments, the one or more functional groups include a hydrocarbyl group and at least one ionic group. As used herein, the term “hydrocarbyl” is used to refer to saturated and unsaturated hydrocarbon groups including 1 or more carbon atoms. The hydrocarbyl group can be acyclic, cyclic, or combinations thereof. The hydrocarbyl group can be branched or unbranched. The hydrocarbyl group can be unsubstituted or substituted with one or more functional groups. In some embodiments, one or both phenyl groups of the diphenylalkylene reaction component includes one or more functional groups. In some embodiments, the diphenylalkylene reaction component includes 1,1-diphenylethylene. In some embodiments, the styrene reaction component includes styrene monomers, styrene oligomers, styrene polymers, or combinations thereof. In some embodiments, the styrene reaction component includes substituted styrene, unsubstituted styrene, or combinations thereof. In some embodiments, the styrene reaction component includes one or more functional groups. In some embodiments, the phenyl group of the styrene reaction component includes one or more functional groups. In some embodiments, the one or more functional groups include one or more ionic functional groups, hydrocarbyl groups, or combinations thereof. In some embodiments, the one or more functional groups include a hydrocarbyl group and at least one ionic group. In some embodiments, the styrene reaction component includes 4-tert-butylstyrene. In some embodiments, the one or more polymers are functionalized with one or more functional groups during copolymerization, after copolymerization, or combinations thereof. In some embodiments, phenyl groups of the copolymers are with functionalized one or more functional groups, as will be discussed in greater detail below.
[0023] In some embodiments, the one or more polymers include the structure according to Formula I:
##STR00006##
In some embodiments, M1 is a diphenylalkylene. In some embodiments, M2 is a styrene. In some embodiments, G1 includes one or more ionic functional groups, hydrocarbyl groups, H, or combinations thereof. In some embodiments, G2 includes one or more ionic functional groups, hydrocarbyl groups, H, or combinations thereof.
[0024] In some embodiments, the one or more polymers include the structure according to Formula II:
##STR00007##
In some embodiments, each R.sub.2 is H, an alkylated substrate, or combinations thereof. In some embodiments, R.sub.3 is H, a tert-butyl group, an alkylated substrate, or combinations thereof. In some embodiments, m is 1 or more. In some embodiments, m is 2, 3, 4, etc. In some embodiments, m is 10 or more. In some embodiments, m is 20 or more. In some embodiments, m is 30 or more. In some embodiments, m is 40 or more. In some embodiments, m is 50 or more. In some embodiments, m is 75 or more. In some embodiments, m is 100 or more. In some embodiments, in a network of polymers that include the structure of formula II, the value of m for adjacent repeating units varies. In some embodiments, alkylated substrates are substantially evenly distributed along the polymer. In some embodiments, the polymer has a degree of functionalization, i.e., the percentage of R.sub.2 and R.sub.3 that are an alkylated substrate, between about 10% and about 100%. In some embodiments, the polymer has a degree of functionalization between about 10% and about 60%.
[0025] In some embodiments, the alkylated substrate includes a hydrocarbyl group and at least one ionic group. In some embodiments, the alkylated substrate includes one or more quaternary ammonium groups, one or more multication hydrocarbyl groups, one or more halide groups, or combinations thereof. In some embodiments, the alkylated substrate includes Formula III:
##STR00008##
In some embodiments, each R.sub.4 includes H or a hydrocarbyl group. In some embodiments, each R.sub.4 includes H or CH.sub.3. In some embodiments, n is between about 1 and about 20. In some embodiments, n is between about 1 and about 7. In some embodiments, X includes one or more hydroxides, halides, or combinations thereof.
[0026] In some embodiments, the alkylated substrate includes Formula IV:
##STR00009##
In some embodiments, each R.sub.4 includes H or a hydrocarbyl group. In some embodiments, each R.sub.4 includes H or CH.sub.3. In some embodiments, n is between about 1 and about 20. In some embodiments, n is between about 1 and about 7. In some embodiments, X includes a halide. In some embodiments, X includes Cl or Br. In some embodiments, polymers functionalized with alkylated substrates according to Formula IV are subjected to a substitution reaction with one or more tertiary amines in order to replace the halide groups and arrive at the structure according to Formula III. In some embodiments, halide ions present after the substitution reaction are replaced, e.g., with hydroxide ions via ionic exchange reaction.
[0027] In some embodiments, the polymer includes the structure according to Formula V:
##STR00010##
In some embodiments, each R.sub.5 is one of H, an alkylated substrate, or combinations thereof. In some embodiments, each R.sub.5 is one of H, the structure according to Formula III, or combinations thereof. In some embodiments, X includes a hydroxide. In some embodiments, each R.sub.5 is one of H, the structure according to Formula IV, or combinations thereof. In some embodiments, the polymer has a degree of functionalization between about 10% and about 100%. In some embodiments, the polymer has a degree of functionalization between about 10% and about 60%.
[0028] In some embodiments, the polymer includes the structure according to Formula VI:
##STR00011##
In some embodiments, each R.sub.5 is one of H, an alkylated substrate, or combinations thereof. In some embodiments, each R.sub.5 is one of H, the structure according to Formula III, or combinations thereof. In some embodiments, X includes a hydroxide. In some embodiments, each R.sub.5 is one of H, the structure according to Formula IV, or combinations thereof. In some embodiments, the polymer has a degree of functionalization between about 10% and about 100%. In some embodiments, the polymer has a degree of functionalization between about 10% and about 60%.
[0029] Referring now to
[0030] In some embodiments, at 206, the polymer backbone is functionalized with a plurality of ionic functional groups at phenyl groups on the polymer backbone. In some embodiments, the phenyl groups on the polymer backbone are functionalized with ionic functional groups via chloromethylation, radical bromination, Friedel-Crafts acylation and alkylation, sulfonation followed by amination, or combinations thereof. In some embodiments, the ionic functional groups are present in alkylated substrates. In some embodiments, the polymer backbone is reacted with one or more alkylated substrates. In some embodiments, the polymer backbone is reacted with one or more alkylated substrates such that the degree of functionalization of the phenyl groups in the polymer backbone is between about 10% to about 100%. In some embodiments, the polymer backbone is reacted with one or more alkylated substrates such that the degree of functionalization of the phenyl groups in the polymer backbone is between about 10% to about 60%. In some embodiments, the polymer backbone is functionalized with one or more haloalkylated precursor substrates. In some embodiments, the one or more haloalkylated precursor substrates include a tertiary alcohol and a halogenated hydrocarbon. In some embodiments, the one or more haloalkylated precursor substrates include 7-bromo-2-methyl-2-heptan-ol, 6-bromo-2-methylhexan-2-ol, 5-bromo-2-methylpentan-2-ol, or combinations thereof. In some embodiments, the halide of the attached haloalkylated precursor substrate is substituted with another ionic group, e.g., a quaternary ammonium group. In some embodiments, the polymers are directly employed, post-modified, or combinations thereof, e.g., for use in fabricating alkaline anion exchange membranes.
[0031] Referring now to
##STR00012##
In some embodiments, R.sub.2 is H, an alkylated substrate, or combinations thereof. In some embodiments, R.sub.3 a tert-butyl group; and m is 1 or more. In some embodiments, the alkylated substrate includes one or more quaternary ammonium groups, one or more multication hydrocarbyl groups, one or more halide groups, or combinations thereof. In some embodiments, the alkylated substrate includes Formula III:
##STR00013##
In some embodiments, each R.sub.4 includes H or CH.sub.3. In some embodiments, n=1 to about 7. In some embodiments, X includes a hydroxide, a halide, or combinations thereof. In some embodiments, the one or more haloalkylated precursor substrates include a tertiary alcohol and a halogenated hydrocarbon. In some embodiments, the one or more haloalkylated precursor substrates include 7-bromo-2-methyl-2-heptan-ol, 6-bromo-2-methylhexan-2-ol, 5-bromo-2-methylpentan-2-ol, or combinations thereof. In some embodiments, the halide of the attached haloalkylated precursor substrate is substituted with another ionic group, e.g., a quaternary ammonium group to arrive at Formula III. At 308, the polymer is cast as an anion exchange membrane.
[0032] By way of example, 1,1-diphenylethylene/styrene (DPE/S) and 1,1-diphenylethylene/4-tert-butyl styrene (DPE/tbS) intermediate copolymers were prepared. The copolymers were functionalized with haloalkyl groups including a bromine ionic group coupled to the backbone of the copolymers via a 5 carbon tether. Referring now to
TABLE-US-00001 TABLE 1 Properties of bromo-functionalized DPE/S copolymer with n = 5. Projected Mn Mw T.sub.g DoF.sup.a IEC (OH.sup.−).sup.b (kg/mol).sup.c (kg/mol).sup.c c (°C.).sup.d DPE/S n/a n/a 330 390 1.2 173 DPE/S(Br)-0.10 0.10 0.9 390 480 1.2 158 DPE/S(Br)-0.20 0.20 1.5 400 500 1.2 142 DPE/S(Br)-0.30 0.30 1.9 400 510 1.3 128 DPE/S(Br)-0.43 0.43 2.4 360 510 1.4 114 aDegree of Functionalization, fraction of phenyls functionalized, determined from .sup.1H NMR. bDetermined from .sup.1H NMR. c'Measured by size exclusion chromatography. dMeasured by differential scanning calorimetry.
[0033] Referring now to
TABLE-US-00002 TABLE 2 Properties of bromo-functionalized DPE/tBS copolymer with n = 5. Projected M.sub.n M.sub.w T.sub.g DoF.sup.a IEC(OH.sup.−).sup.b (kg/mol).sup.c (kg/mol).sup.c .sup.
[0034] Referring now to
[0035] The bromine of the ionic functional groups were then substituted with quaternary ammonium groups to convert the intermediate copolymers (DPE/S(Br) and DPE/tbS(Br)) to DPE/S(QA) and DPE/tbS(QA), respectively. Conductivity analysis of these polymers can be seen in Tables 3 and 4 below. By maintaining stability at elevated temperatures, membranes composed of the polymers of the present disclosure can benefit from the increased conductivities achieved with increasing temperature. Finally, as can be seen in
TABLE-US-00003 TABLE 3 Conductivity of DPE/S(QA) copolymers. Cl.sup.−/OH.sup.− σ (mS/cm) 30° C. 60° C. 80° C. 95° C. DPE/S(QA)-0.10 —/6 —/12 —/21 /27 DPE/S(QA)-0.20 6/42 15/73 29/99 49/109 DPE/S(QA)-0.30 13/46 34/88 51/95 70/76 DPE/S(QA)-0.43 27/— 38/— 30/— 21/—
TABLE-US-00004 TABLE 4 Conductivity of DPE/S(QA) copolymers. Cl.sup.−/OH.sup.− σ (mS/cm) 30° C. 60° C. 80° C. 95° C. DPE/tBS(QA)-0.29 4/10 8/24 14/40 19/46 DPE/tBS(QA)-0.43 8/— 20/— 31/— 44/— DPE/tBS(QA)-0.56 16/65 33/97 55/121 57/91 DPE/tBS(QA)-0.75 20/56 41/73 60/54 78/40 DPE/tBS(QA)-1.00 28/— 46/— 28/— 21/—
[0036] Referring now to
[0037] In some embodiments, electrolyte 806 includes a solid electrolyte. In some embodiments, electrolyte 806 includes ion exchange membrane 810 including the ion exchange membrane material consistent with the embodiments discussed above. In some embodiments, ion exchange membrane 810 is an anion exchange membrane.
[0038] Methods and systems of the present disclosure maintain high glass transition temperatures from copolymers synthesized using diphenylalkylene and styrene-derivative monomers. The phenyl groups from the diphenylalkylene and styrene derivatives are then functionalized with ionic functional groups, making the polymers particularly suitable for use as anion exchange membranes. Incorporating 1,1-diphenylethylene in the backbone of these copolymers has the effect of increasing the glass transition temperature, increasing the thermal stability of alkaline anion exchange membrane made from these polymers. The properties of the membranes are tunable according to the needs of the end user by selecting the combination of functional groups used and the degree of functionalization of the phenyl groups, while maintaining operational stability at elevated temperatures. High-temperature conditions enabled by these copolymers enhance conductivity performance, particularly advantageous for use in fuel cells, electrolyzers employing hydrogen, ion separations, etc.
[0039] Although the invention has been described and illustrated with respect to exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without parting from the spirit and scope of the present invention.