Traffic Barrier With Inertial Crash Panels and Sound Barrier
20210292983 · 2021-09-23
Assignee
Inventors
- Dean Clinton Alberson (Kerrville, TX, US)
- Mark Christopher Ayton (Welland, CA)
- Mohammed Talha Ghuman (Newmarket, CA)
- Benjamin Fraser Powell (King City, CA)
Cpc classification
International classification
Abstract
A traffic barrier and soundwall system is disclosed having wide-flanged [or h-posts] vertical posts oriented with a flange facing a roadway. Traffic barriers are located between them. The barriers have recesses at the intersection of their backs and ends. Sound panels are stacked on top of the traffic barriers. A crash panel is located between the vertical posts, above one or more sound panels. The crash panels have recesses at the intersection of their backs and ends. Additional sound panels are stacked above the crash panels. An angle bracket is located in the recess. U-shaped connectors connect the recesses of adjacent traffic barriers together around a post. U-shaped connectors connect the recesses of adjacent crash panels together around a post, and above the traffic barriers and sound panels to achieve a MASH TL-4 crash test rating.
Claims
1. A traffic barrier and soundwall system, comprising: a plurality of flanged vertical posts having a central web and a first flange centered on an end of the web and a second flange centered on an opposite end of the web; the posts oriented with the first flange facing a roadway; a first traffic barrier located between a first and second post; a second traffic barrier located between the second and a third post; a first crash panel located above the first traffic barrier, and extending between the first and second post; a second crash panel located above the second traffic barrier, and extending between the second post and the third post; each traffic barrier and crash barrier comprising: a front and an opposite back; a first end and an opposite second end; a top and a bottom; a first recess located at the intersection of the back and the first end; a second recess located at the intersection of the back and the second end; and, the first recess and second recess having a recess front and a recess end; a U-shaped strap connector having a base and a pair of arms extending perpendicularly from the base, and having an orifice located on each arm; a strap fastener connecting one arm of the strap connector to the first recess of the first traffic barrier; a strap fastener connecting the other arm of the strap connector to the second recess of the second traffic barrier; the base of the strap connector positioned beyond the second flange of the second post to secure the first traffic barrier to the second traffic barrier; a strap connector having a strap fastener connecting one arm of the strap connector to the first crash panel and a strap fastener connecting the other arm of the strap connector to the second crash panel; and, the base of the strap connector positioned beyond the second flange of the second post to secure the first crash panel to the second crash panel.
2. The traffic barrier and soundwall system of claim 1, further comprising: an L-shaped angle bracket having a bracket front and a bracket end; the angle bracket located adjacent the recess front and recess end of each of the first and second recesses of the first and second traffic barriers; a bracket fastener securing each angle bracket to the traffic barriers; and, the first and second traffic barriers positioned such that the bracket front in the first recess of the first traffic barrier and the bracket front in the second recess of the second traffic barrier are adjacent to the first flange of the second post.
3. The traffic barrier and soundwall system of claim 1, further comprising: an L-shaped angle bracket having a bracket front and a bracket end; the angle bracket located adjacent the recess front and recess end of each of the first and second recesses of the first and second crash panels; a bracket fastener securing each angle bracket to the crash panels; and, the first and second crash panels positioned such that the bracket front in the first recess of the first crash panel and the bracket front in the second recess of the second crash panel are adjacent to the first flange of the second post.
4. The traffic barrier and soundwall system of claim 1, further comprising: a first sound panel located on top of the first traffic barrier, and between the first post and the second post; a second sound panel located on top of the first sound panel; and between the first post and the second post; and, the first crash panel located on top of the second sound panel.
5. The traffic barrier and soundwall system of claim 1, further comprising: a third sound panel located on top of the first crash panel, and between the first post and the second post.
6. The traffic barrier and soundwall system of claim 4, further comprising: a panel spacer located between the first sound panel front and the first flange of the first post; and, a panel spacer located between the first sound panel front and the first flange of the second post.
7. The traffic barrier and soundwall system of claim 1, further comprising: a seam cover extending between the front of the first crash panel and the front of the second crash panel; and, wherein the seam cover allows the tops of vehicles that engage the crash panels to slide across the intersections of crash panels without impacting the ends of the crash panels.
8. The traffic barrier and soundwall system of claim 1, the crash panels further comprising: a pair of lifting anchors for raising the crash panels into position.
9. The traffic barrier and soundwall system of claim 1, further comprising: the crash panels made of concrete having a test strength of at least 4000 psi.
10. The traffic barrier and soundwall system of claim 4, further comprising: the crash panels further comprising: an elongated slot extending along the bottom; and, an elongated ridge extending along the top; the sound panels further comprising: an elongated slot extending along the bottom; and, an elongated ridge extending along the top; and, wherein the slots and ridges of vertically adjacent sound and crash panels are nested together.
11. The traffic and sound barrier section of claim 1, further comprising: the angle bracket being made of steel.
12. The traffic and sound barrier section of claim 1, further comprising: the angle bracket being made of a non-metallic compressible material.
13. The traffic and sound barrier section of claim 1, further comprising: the angle bracket being made of a high-density polyethylene (HDPE).
14. The traffic and sound barrier section of claim 1, further comprising: the first traffic barrier having an internal network of reinforcing steel.
15. The traffic and sound barrier section of claim 1, further comprising: the first crash panel having an internal network of reinforcing steel.
16. The traffic barrier and soundwall system of claim 1, further comprising: the strap fastener located proximate the top of the first traffic barrier to permit access for rotating the strap fastener to make its connection to the first traffic barrier.
17. The traffic barrier and soundwall system of claim 1, further comprising: a bracket insert cast into the first traffic barrier to receive the bracket fastener in threaded connection.
18. The traffic barrier and soundwall system of claim 1, further comprising: a bracket insert cast into the first crash panel to receive the bracket fastener in threaded connection.
19. The traffic barrier and soundwall system of claim 1, further comprising: a strap insert cast into the first traffic barrier to receive the strap fastener in threaded connection.
20. The traffic barrier and soundwall system of claim 1, further comprising: a strap insert cast into the first crash panel to receive the strap fastener in threaded connection.
21. The traffic barrier and soundwall system of claim 2, further comprising: the first traffic barrier being precast concrete having a minimum compressive strength of 28 MPa (4000 psi).
22. The traffic barrier and soundwall system of claim 2, further comprising: the first crash panel being precast concrete having a minimum compressive strength of 28 MPa (4000 psi).
23. The traffic barrier and soundwall system of claim 1, further comprising: a subterranean footer surrounds the post below ground level.
24. The traffic barrier and soundwall system of claim 1, further comprising: the wide-flanged vertical post being a metric W250x49 [US Customary W10x33] steel post.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
[0073] The following description is presented to enable any person skilled in the art to make and use the invention and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and features disclosed herein.
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[0075] In accordance with this embodiment, traffic barriers 10 can be beneficially positioned without the time, cost, or risk of raising them above posts 70. As a further benefit of this embodiment, traffic barriers 10 need not be welded or bolted directly to posts 70.
[0076] Sound barrier panels 100 are set between posts 70, and on top 16 of concrete traffic barriers 10. Additional sound barrier panels 100 may also be set between posts 70, on the top of the lower positioned sound barrier panels 100. Crash panels 200 are set between posts 70, and on top of sound barrier panels 100. Seam covers 270 span between adjacent crash panels 200 to cover the open seam between them at post 70. Additional sound barrier panels 100 may be set between posts 70 on top of crash panels 200.
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[0078] As also seen in this view, crash panels 200 are also connected to each other around posts 70 by means of a connection strap 50. As will be seen in
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[0083] Seam cover 270 allows the tops of truck containers that engage a crash panel 200 to slide across its intersection with the next adjacent crash panel 200 without impacting crash panel ends 220 or 230 (see
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[0085] Traffic barrier 10 also has a first end 20 and an opposite second end 30. A first recess 22 is located at the intersection of back 14 and first end 20. A second recess 32 is located at the intersection of back 14 and second end 30. First recess 22 has a recess front 24 and a recess end 26. Similarly, second recess 32 has a recess front 34 and a recess end 36. Recess 22 and recess 32 are sized to accommodate one-half of the width of post 70.
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[0090] Post 70 is a wide-flanged vertical post. As used herein, the term “wide-flanged post” is understood to include I-Beams, H-Beams or W-flange Beams, all of which are beams understood to generally have an H-Shape. As used herein, the term “post” is understood to include vertically positioned beams.
[0091] In the embodiment illustrated, post 70 is “H-shaped”. In one embodiment, post 70 is a metric W250x49 [US Customary W10x33] steel post. Post 70 has a central web 72 and a first flange 74 centered on an end of web 72. A second flange 76 is centered on an opposite end of web 72. First flange 74 and second flange 76 are identified separately only for the purpose of describing the orientation of post 70, as first flange 74 and second flange 76 are structurally identical.
[0092] Post 70 is oriented with first flange 74 facing a roadway to be barricaded. First traffic barrier 10.1 is positioned with first recess 22 on the right side of post 70. Second traffic barrier 10.2 is positioned adjacent to first traffic barrier 10.1 with second recess 32 of second traffic barrier 10.2 on the left side of post 70. In this position, angle brackets 40 of first and second traffic barriers 10.1 and 10.2 engaged first flange 74 of post 70.
[0093] Connection strap 50 is then positioned against second flange 76 of post 70. Strap fastener 58 secures one arm 54 of connection strap 50 to recess end 26 of first traffic barrier 10.1. Another strap fastener 58 secures the other arm 54 of connection strap 50 to recess end 36 of second traffic barrier 10.2. Base 52 of connection strap 50 surrounds second flange 76 of post 70 and thus secures first traffic barrier 10.1 and second traffic barrier 10.2 together around post 70.
[0094] In the embodiment illustrated, strap fastener 58 is threadedly connected to a strap insert 94. Strap insert 94 is precast into the concrete body of traffic barrier 10 and connected to the network of reinforcing steel members 90 within traffic barrier 10. The connections thus realized provide a superior resistance to dislocation of traffic barriers 10 and significantly enhanced protection of sound barrier elements 100. More specifically, dislocation of any traffic barrier 10 results in a tensile distribution of the stress of the impact throughout the length of series connected traffic barriers 10.
[0095] As shown in
[0096] An angle bracket 40 is similarly located at the intersection of recess front 34 and recess end 36 of second recess 32 of adjacent traffic barrier 10.2 and connected in the same manner as angle bracket 40 is in first recess 22 of traffic barrier 10.1.
[0097] Angle brackets 40 function to provide an intermediate engagement with steel post 70. When trucks or other vehicles impact traffic barrier and soundwall system 1 and produce lateral loads into traffic barrier 10, engagement between angle brackets 40 and post 70 minimizes damage to the concrete surfaces of traffic barrier 10.
[0098] To minimize damage resulting from engagement of concrete traffic barrier 10 with steel post 70, angle bracket 40 may be made of metal, such as steel. In another embodiment, angle bracket 40 is made of a compressible material such as a thermoplastic polymer. In another embodiment, angle bracket 40 is made of a high-density polyethylene (HDPE).
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[0102] A surface relief 250 is located at first end 220 and second end 230. Cover inserts 96 are located on surface relief 250 for receiving cover fasteners 278 for attaching seam covers 270 to crash panel 200. Lifting inserts 98 intersect with top 216 of crash panel 200 to provide a threaded connection for a lifting eye to lift crash panel 200 into place.
[0103] Crash panel 200 has an elongated ridge 240 extending along top 216, and an elongated slot 242 extending along bottom 218 (shown in
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[0108] Post 70 is oriented with first flange 74 facing a roadway to be barricaded. First crash panel 200.1 is positioned above a sound panel (See
[0109] Connection strap 50 is then positioned against second flange 76 of post 70. Strap fastener 58 secures one arm 54 of connection strap 50 to recess end 226 of first crash panel 200.1. Another strap fastener 58 secures the other arm 54 of connection strap 50 to recess end 236 of second crash panel 200.2. Base 52 of connection strap 50 surrounds second flange 76 of post 70 and thus secures first crash panel 200.1 and second crash panel 200.2 together around post 70.
[0110] In the embodiment illustrated, strap fastener 58 is threadedly connected to a strap insert 94. Strap insert 94 is precast into the concrete body of crash panel 200 and connected to the network of reinforcing steel members 90 within crash panel 200. The connections thus realized provide a superior resistance to dislocation of crash panels 200 and significantly enhanced protection of sound barrier elements 100. More specifically, displacement of any crash panel 200 results in a tensile distribution of the stress of the impact throughout the length of series connected crash panels 200.
[0111] As shown in
[0112] An angle bracket 40 is similarly located at the intersection of recess front 234 and recess end 236 of second recess 232 of adjacent crash panel 200.2 and connected in the same manner as angle bracket 40 is in first recess 222 of crash panel 200.1.
[0113] Angle brackets 40 function to provide an intermediate engagement with steel post 70. When trucks or other vehicles impact traffic barrier and soundwall system 1 and produce lateral loads into crash panel 200, the engagement between angle brackets 40 and post 70 minimizes damage to the concrete surfaces of crash panel 200.
[0114] To minimize damage resulting from engagement of concrete crash panel 200 with steel post 70, angle bracket 40 may be made of metal, such as steel. In another embodiment, angle bracket 40 is made of a compressible material such as a thermoplastic polymer. In another embodiment, angle bracket 40 is made of a high-density polyethylene (HDPE).
[0115] Cover inserts 96 may be precast into the first end 220 and second end 230 of the concrete body of crash panel 200 and may be connected to the network of reinforcing steel members 90 within crash panel 200. Cover inserts 96 intersect crash panel top 216 as seen in
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TABLE-US-00001 FIG. 5.6. Summary of Results for MASH Test 4-12 on Proprietary Traffic Barrier with Inertial Crash Panel and Soundwall System. General Information Test Agency Texas A&M Transportation Institute (TTI) Test Standard Test No. MASH Test 4-12 TTI Test No. 390902-PCL10 Test Date 2020 Jul. 15 Test Article Type Longitudinal Barrier - Soundwall Name Proprietary Traffic Barrier with Inertial Crash Panel and Soundwall Installation Length 75 ft (22.86 m) Material or Key Elements Five 15 ft (4.562 m) long sections of concrete barrier, 3.3 ft (1 m) above pavement × 2.1 ft (0.648 m) wide at the base × 1.5 ft (0.46 m) at top, with Durisol ® soundwall panels. Five 15 ft (4.562 m) long sections of concrete inertial crash panels 129.5 in (3289 mm) above pavement. Six W10 × 33 (W250 × 49) × 24.8 ft (7.56 m) steel posts at 15 ft (4.57 m) Soil Type and Condition Concrete footers in native clay soil Test Vehicle Type/Designation 10000S Make and Model 2012 International 4300 SUT Curb 13,490 lb (6119 kg) Test Inertial 22,420 lb (10170 kg) Dummy No dummy Gross Static 22,420 lb (10170 kg) Impact Conditions Speed 57.8 mi/h (93.0 km/h) Angle 14.9 degrees Location/Orientation 5.5 ft (1.7 m) upstream 2-3 Impact Severity 166 kip-ft (224 kJ) Exit Conditions Speed Remained in contact to Trajectory/Heading Angle end of barrier Occupant Risk Values Longitudinal OIV 6.6 ft/s (2.0 m/s) Lateral OIV 11.5 ft/s (3.5 m/s) Longitudinal Ridedown 3.5 g Lateral Ridedown 8.7 g THIV 4.1 m/s ASI 0.7 Max. 0.050-s Average Longitudinal −1.9 g Lateral 6.0 g Vertical −2.3 g Post-Impact Trajectory Stopping Distance 280 ft. downstream 58 ft twd field side Vehicle Stability Maximum Yaw Angle 14 degrees Maximum Pitch Angle 5 degrees Maximum Roll Angle 12 degrees Vehicle Snagging No Vehicle Pocketing No Test Article Deflections Dynamic 6.6 inches (167 mm) Permanent 1.0 inch (25 mm) Working Width 32.1 inches (815 mm) Height of Working Width 201.7 inches (5123 mm) Vehicle Damage VDS NA CDC NA Max. Exterior Deformation 14.0 inches (356 mm) OCDI NA Max. Occupant Compartment 6.5 inches (165 mm) Deformation Note: OIV = Occupant Impact Velocity; THIV = Theoretical Head Impact Velocity; ASI = Acceleration Severity Index; NA = Not Applicable.
[0120] Table 6.1 provides the evaluation of the test data and demonstrates the success of traffic barrier and soundwall system 1 in actual MASH (Manual for Assessing Safety Hardware) testing vehicle weighing 22,000 lb (10000 kg) impacting the longitudinal barrier while traveling at 56 mi/h (90 km/h) and 15 degrees. As performed by the Texas A&M Transportation Institute.
TABLE-US-00002 TABLE 6.1 Performance Evaluation Summary for MASH Test 4-12 on Proprietary Traffic Barrier with Soundwall System. Test Agency: Texas A&M Transportation Institute Test No.: 690902-PCL10 Test Date: 2020 Jul. 15 MASH Test 4-12 Evaluation Criteria Test Results Assessment Structural Adequacy A. Test article should contain and redirect the vehicle or The proprietary Traffic Barrier with Soundwall Pass bring the vehicle to a controlled stop; the vehicle System contained and redirected the 10000S should not penetrate, underride, or override the vehicle. The vehicle did not penetrate, underride, installation although controlled lateral deflection of override the installation. Maximum dynamic the test article is acceptable. deflection during the test is 6.6 inches (167 mm). Occupant Risk D. Detached elements, fragments, or other debris from No detached elements, fragments, or other debris Pass the test article should not penetrate or show potential were present to penetrate or show potential for for penetrating the occupant compartment, or present penetrating the occupant compartment, or present an undue hazard to other traffic, pedestrians, or hazard to others in the area. personnel in a work zone. Deformations of, or intrusions into, the occupant Maximum occupant compartment deformation compartment should not exceed limits set forth in was 6.5 inches (165 mm) in the left kick Secion 5.2.2 and Appendex E of MASH. panel/floor area. G. It is preferable, although not essential, that the vehicle The 10000S vehicle remained upright during and Pass remain updright during and after collision. after the collision event.
[0121] As seen from the test results, the unique features and connectivity of traffic barrier and soundwall system 1 disclosed herein successfully meet or exceed the stringent criteria of the MASH 4-12 Standard.
[0122] As used herein, the term “substantially” is intended for construction as meaning “more so than not.” It will be understood by one of ordinary skill in the art that although described in primary geometric terms, conventional manufacturing and casting practices may employ chamfered, beveled or radius edges. As an example, only, and not as a limitation, precast concrete traffic barriers may have 15 mm×45° chamfers.
[0123] Having thus described the present invention by reference to certain of its preferred embodiments, it is noted that the embodiments disclosed are illustrative rather than limiting in nature and that a wide range of variations, modifications, changes, and substitutions are contemplated in the foregoing disclosure and, in some instances, some features of the present invention may be employed without a corresponding use of the other features. Many such variations and modifications may be considered desirable by those skilled in the art based upon a review of the foregoing description of preferred embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and, in a manner, consistent with the scope of the invention.