ANTI-MICROBIAL, DISINFECTION CHAMBER RESPIRATORY FACE MASK/SHIELD

Abstract

A self-sterilizing, face mask, respirator, open or enclosed face shield employs germicidal, far UV-C light safe for direct human exposure, mitigating risk of acquisition or transmission of respiratory pathogens, such as COVID 19. Device attachments or special lenses direct far UV-C light into the respiratory chamber and/or reservoir areas of infection including nasal, oropharyngeal or ocular areas to reduce or eliminate pathogens, serving also as a treatment modality. In a preferred embodiment the face shield has a removable front section, which can be exchanged or replaced with sections that include various functional attributes while maintaining germicidal protections and avoiding need to remove PPE during these activities including consumption of liquids, oral medications or food, as well as providing antimicrobial absorbent sneeze or cough guard or rhinorrhea secretion absorption, or a communication device to address communication deficiencies caused by respiratory protection barriers.

Claims

1. A face mask, respirator, open or enclosed face shield device providing a respiratory chamber having an interior surface and an exterior surface; and one or more or an array of built in or attachable or detachable light sources manufactured or attenuated to avoid ozone production and emit only germicidal far UV-C wavelengths, configured to direct safe, topical application of far UV-C light, directly into the interior of the face mask, respirator or face shield/respiratory chamber and optionally the exterior of the surface of these devices for air and surface sterilization of respiratory pathogens such as COVID-19.

2. The device of claim 1 where peripheral air fenestrations are covered by HEPA or similar or other anti-microbial or decontaminant air filters to provide a two factor method of respiratory protection.

3. The device of claim 1, wherein the one or more light sources, including the full range of UV-C light manufactured or attenuated to emit only far UV-C light, are attachable-detachable to the face mask, respirator or face shield, and/or comprise a u-shaped or other shaped or malleable ring with far UV-C lighted wands or a stylus configured to be directed within the interior of the face mask, respirator or face shield, or are attachable to one of both nares of a wearer to provide anti microbial and germicidal sterilization of the respiratory chamber or inhaled/exhaled air or for irradiation of the nasal or oropharyngeal or other pathogen reservoirs to reduce viral or other pathogen burden combatting acquisition or transmission of respiratory pathogens or to treat infection of the wearer by said virus or pathogen.

4. The device of claim 1, further comprising one or more light sources, including the full range of UV-C light, manufactured or attenuated to emit only far UV-C light configured to direct such light directly into the interior respiratory chamber, and optionally on to the exterior of the face mask, respirator or enclosed face shield for respiratory chamber sterilization and device self sterilization producing re-useable PPE.

5. The device of claim 1, wherein the device comprises an attachable face air filtration barrier, cloth or paper, or is an N95 or higher respirator or surgical mask.

6. The device of claim 1, further comprising skirt or padding or soft shelf of malleable material disposed in part around an internal periphery of the device to enlarge the respiratory chamber, and wherein the device comprises an open face shield or respirator, the padding or a skirt creates a shelf disposed around the periphery of an open face shield or respirator, to create an enclosed respiratory chamber occlusive to the wearer's skin.

7. The device of claim 1, wherein the device comprises an enclosed face shield which contains filtered air fenestrations along the periphery of the forehead or cheek shelf or skirt, using HEPA or similar anti-microbial or decontaminant filter respiratory protection, and wherein enclosed face shield or respirator preferably contains an exhaust check valve for expired air and CO.sub.2.

8. The device of claim 1 further comprising one or more lenses configured to focus light beams from the light source manufactured or attenuated to emit far UV-C light directly into nasal and/or oropharyngeal or ocular areas of the wearer to reduce pathogen burden, reducing acquisition and transmission of pathogens and treat infectious disease.

9. The device of claim 1, wherein a light source such as an LED is manufactured or attenuated to produce far UV-C light attached to a stylus which is detachable on the exterior and configured to be aimed at specific therapeutic or potentially contaminated targets of the wearer such as the nasal and or oropharyngeal or ocular areas of the wearer, or ambient areas of contamination such as a door knob to reduce pathogens on various targets to reduce risk of acquisition or transmission of disease, and/or. wherein the light source is manufactured or appropriately attenuated to emit far UV-C light and has an optional multi spectral sensor to identify skin pigment variation and atmospheric attenuation to automatically modulate appropriate dosing adjustments between 0.1-3.0 mJ/cm.sup.2 or higher or lower depending on target pathogens and atmospheric conditions.

10. The device of claim 1, wherein the face shield includes a removeable/exchangeable nose and mouth section extending from the nasal area to below the mouth of the wearer, and/or wherein a lower portion or section of the face shield preferably is removable using magnetic attachment such as rare earth magnets or using mechanical attachments, occlusive materials and or clips for an air tight seal

11. The device of claim 1, wherein the face mask, respirator or enclosed face shield has a one-way valve or resiliently deformable air tight port configured for passage of hydrational or nutritional liquid, via a straw, feeding tube or similar apparatus while maintaining anti-microbial respiratory protection of the wearer, without removal of PPE, and wherein the face mask, respirator or enclosed face shield has a manual or electronically activated opening for consumption of food or medication, where directional light sources manufactured or appropriately attenuated to emit far UV-C light are configured to illuminate and sterilize oral content and/or re-sterilize the respiratory chamber after the opening closes.

12. The device of claim 1, wherein the device comprises a face shield which includes a communications module preferably incorporating one or more of the following: microphone, speaker, open or closed circuit communications for public or private conversation, cell phone communications, or listen to music or other audio broadcasts improving communication while continuously maintaining the two factor antimicrobial respiratory protection.

13. The device of claim 1, wherein the device comprises a face shield which includes a replaceable lower mic section containing an airtight opening or aperture to allow passage or egress of an endotracheal or suction tube or other apparatus to help isolate respiratory pathogens within the shield and prevent exposure of healthcare workers during far UV-C treatment, or other treatment of infected patients.

14. The device of claim 1, wherein the device comprises a face shield which includes a replaceable section containing a cough/sneeze guard, wherein cough/sneeze guard preferably contains material for rhinorrhea/nasal secretions absorption.

15. The device of claim 1, wherein the device comprises a face shield which includes a one or more mechanical connections, preferably bayonet style connectors for attachment of other commercially available filters or devices, and/or wherein the face shield includes ventilation ports which optionally may include various types of air filters such as HEPA and activated charcoal filters, and further a one-way expiratory exhaust check valve.

16. The device of claim 1, wherein the device comprises a respirator which includes far UV-C germicidal irradiation to sterilize respiratory chamber thereby sterilizing respiratory exhaust before exiting the check valve, preventing release of infectious pathogens which occurs with normal check valves inside current respirators.

17. A method of reducing air transmission of viral, bacterial, and fungal pathogens comprising the steps of: providing a face mask, respirator, open or enclosed face shield device containing one or more light sources, for example incandescent and LED, which includes all UV wavelengths, but can be any wavelength manufactured or appropriately attenuated to emit only far UV-C light, non-ozone producing, having a wavelength currently defined as 207-222 nm; placing the face mask, respirator, open face shield or enclosed face shield device on the head of a person to provide barrier protection to respiratory pathogens, activating the one or more light sources manufactured or appropriately attenuated to generate far UV-C antimicrobial light, and exposing the germicidal irradiance into the air and interior surface of the respiratory chamber, or onto skin, nasal passages, and/or oropharynx and ocular areas of potential viral or other pathogen entry of the wearer and optionally an exterior of the face mask or enclosed face shield to said far UV-C antimicrobial light.

18. The method of claim 17, further comprising provision of a HEPA or other filter to exclude microbes from entering the respiratory chamber.

19. The method of claim 17, wherein the LEDs are manufactured or appropriately attenuated to emit only far UV-C light directed to target treatment areas within and optionally external to the mask, respirator or face shield/enclosed face shield.

20. The method of claim 17, wherein the light sources comprise a detachable stylus or wand or malleable ring or attachable nose ring which contains a light source manufactured or attenuated to emit only far UV-C wavelength which can be used to target viral or other pathogen reservoirs in nose or oropharynx of the wearer or external sites.

21. The method of claim 17, wherein the light sources are manufactured or attenuated to emit only far UV-C light, focused by a lens to target areas within and optionally without or attached to the device.

22. The method of claim 17, wherein the device comprises face shield which includes a frontal respiratory chamber having a detachable middle section configured to be mechanically attached using water tight rubberized, plastic or other material to achieve occlusive connections and clips, or magnetic attachments configured to double as a viral attractant.

23. The method of claim 17, wherein the device has an exchangeable section containing an airtight valve or port for permitting the wearer to consume liquids, and wherein the exchangeable section preferably contains a self sealing aperture or opening for permitting consumption of medication or food.

24. The method of claim 17, wherein the device comprises a face shield having a replaceable section that includes a sneeze/cough guard comprising an absorbent material configured to absorb bodily fluids produced during cough or sneeze of the wearer, and wherein the absorbent material preferably comprises anti-microbial material.

25. The method of claim 17, wherein the device has replaceable section which contains a communication system.

26. The method of claim 17, wherein the device has an exchangeable section containing a port to accommodate an endotracheal tube or suction apparatus while maintaining an anti-microbial enclosure to reduce the risk of pathogen transmission to health care personnel.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The foregoing, and other features and advantages of the invention, will be apparent from the following, more particular description of the preferred embodiments of the invention and the accompanying drawings, wherein like numerals depict like parts, and wherein:

[0024] FIG. 1-2 are outer and inner views of face mask according to one embodiment of the invention.

[0025] FIG. 3 is a side view of a face mask of FIGS. 1 and 2, and showing any light source manufactured or attenuated to emit non ozone producing, far UV-C light waves on the facial side of the mask according to an embodiment of the invention.

[0026] FIGS. 4 and 5 are perspective views of an enclosed face shield in accordance with one embodiment of the present invention.

[0027] FIGS. 6 and 7 are perspective views of a face shield in accordance with another embodiment of our invention.

[0028] FIGS. 8 and 9 are perspective views of still other embodiments of our invention.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] Preferred embodiments of the present invention and their advantages may be understood by referring to the drawing figures. Further features and advantages of the invention, as well as the structure and operation of various embodiments of the invention, are described in detail below. Although the invention is described in the context of a face mask, respirator or face shield, the inventive techniques described herein can be implemented as any face mask, respirator, face shield, or enclosed face shield including surgical masks or cloth masks. The efficacy of the application of far UV-C light in an open face shield would not provide the two factor protection of a filtered and enclosed face shield.

[0030] Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.

[0031] As used herein “far UV-C light” means UV light waves identified to not penetrate the skin or eyes of a person exposed to it and non toxic for human exposure in certain doses having a wavelength currently identified in the range of 207-222 nm.

[0032] Moreover, the described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents. Reference will now be made in detail to the preferred embodiments of the invention.

[0033] The present invention provides a face mask, respirator or face shield/enclosed face shield creating a respiratory chamber fitted with various embodiments of light sources manufactured or attenuated to emit far UV-C wavelengths that can self-sterilize and reduce or safely eliminate microbes including viruses, algae, fungi, molds, yeasts, or other pathogens in the air, on the skin and inside the nose and mouth of the wearer by targeting far UV-C light directly to the respiratory chamber, skin, nasal passages, oropharynx and ocular area. In one aspect a respiratory face mask or face shield comprises an interior surface and an exterior surface; one or more light sources manufactured or attenuated to emit far UV-C light into the interior of the face mask or face shield; optionally one or more light sources configured to direct far UV-C light onto the exterior surface of the face mask or face shield and a switch preferably disposed on the external surface of the face mask or face shield. Activation of the switch activates the one or more far UV-C light sources. The invention further relates to a method of administering far UV-C light to the air and surface of the respiratory chamber, skin, nasal passages, and inside the mouth or toward the ocular area to reduce the level of pathogens in order to reduce acquisition or transmission of infection, and optionally onto the interior and exterior surfaces of a face mask or open or enclosed face shield to sterilize these surfaces for continued use.

[0034] Light waves are affected by ambient altitude, therefore, an altitude sensor may be used to make filter adjustments to insure that the range of wavelengths in the mask, and respirator or shield remain in the far UV-C range.

[0035] Combining far UV-C light technology with an open or enclosed face shield or any face mask or respirator allows a greater degree of anti-microbial protection than any of the masks, respirators or face shields currently available and helps to overcome some of the limitations of this PPE by providing an additional mechanism for germicidal protection. Furthermore, intermittent targeted far UV-C inside masks, respirators or face shields may aid in reducing viral burden in reservoirs when they occur. In the case of a clear face shield type respiratory chamber, maintaining a more social appearance for the user with improved breathing comfort may encourage their use in social settings outside the hospital or clinic. A clear face shield or respirator or mask allows far UV-C light to penetrate both sides to self sterilize against a particular pathogen making the device reusable. A more social appearance encourages the public to take measures that reduce their risk for contracting illness, or transmission of symptomatic or asymptomatic disease. Face shield accessories including improved communication, food, liquid or medication consumption, or ability to cough or address a runny nose while maintaining personal and ambient protection from respiratory contamination, provide previously unavailable functionality in PPE that are advantageous to healthcare personnel as well as the public at large.

[0036] FIGS. 1-3 illustrate a respiratory face mask 100 with a push button on the external side of the mask according to an embodiment of the invention. The respirator 100 comprises power source including a battery and circuit within a module 110 including light sources manufactured or attenuated to emit far UV-C light, and having an on-off switch (sealed push button switch) 111 on the external surface of the mask and flexible bands 120 that wrap around the back of the head to secure the face mask to the user. Module 110 may have a single or variable power modulator to allow a range of low dosing, for example but not limited to, 0.8-2.0 mJ/cm.sup.2 from the far UV-C light source such as LEDs which can destroy influenza, or at ˜3 mJ/cm.sup.2/hr which has been determined to inactivate SARS-COv2 within minutes. Other virus, or target pathogens will require specific dosing adjustments. In a preferred embodiment, the far UV-C light waves in the mask may be transmitted through an LED or other light source within a u-shaped ring or similar malleable attachment 126 with two or more detachable far UV-C diode or similar wands or stylus 128, allowing the directional use of the far UV-C light to direct beams directly into nasal or oropharyngeal passages where the viral or other pathogenic particle reservoirs reside. The u-shaped or other shaped far UV-C emitting ring can be built in, or attached by a clip to a pre-existing mask or respirator or directly to the nares. The face mask, respirator or face shield also includes one or a plurality of light sources manufactured or attenuated to emit far UV-C light 124 onto the facial and internal/external surfaces of the face mask or respirator, alternatively lenses may be used to direct the light into nasal or oro-pharyngeal passages. During use, the wearer also may periodically open their mouth while far UV-C light is being transmitted to reduce viral load and kill pathogens if present, or as prophylaxis against asymptomatic infection. The mask may further be self-sterilizing, by providing one or a plurality of light sources emitting far UV-C light 128 configured to direct far UV-C light onto an exterior 130 of the face mask in order to sterilize all surfaces of the mask. The mask may further comprise a skirt 132 around the edges and a nose clip 134 to form fit to the user's face.

[0037] FIG. 3 is a side a view of the face mask 100 of FIGS. 1 and 2 and shows an example of the far UV-C light beams 140 paths.

[0038] Multispectral sensors can be used in the face shield to adjust wavelengths according to skin pigment and altitude variations to insure they are the desired far UV-C wavelength.

[0039] Referring to FIGS. 4 and 5, there is illustrated a face shield 400 in accordance with another embodiment the present invention. Face shield 400 comprises curved brow section 402 configured to substantially conform with a wearer's forehead, and a lower face section 404 configured to cover the nose and mouth of the wearer. In order to increase comfort to the wearer, the brow section 402 and the lower face section 404 are padded with a soft deformable occlusive padding 406 allowing a shelf to hold the face shield a specified distance away from the face and skin in order to create a respiratory chamber, and to allow adequate space for ventilatory apertures, and air filtration. A pair of adjustable head straps, or other apparatus 408, 410 are provided for holding the face shield 400 to the head of the wearer. Alternatively, the face shield 400 may be configured to be attached to a helmet, cap or hat or other head covering or secured by clear head bands or head harness or bands like the stems of reading or safety glasses.

[0040] Face shield 400 is formed of a transparent plastic or other transparent material, and includes a battery powered module 412 similar to module 110 discussed above, powering one or more far UV-C light sources directed into the interior, and optionally onto the exterior of the face shield. In a preferred embodiment light sources 420 (see FIG. 6) are mounted adjacent the top of the head shield, and directed downwardly to flood the interior of the face shield with far UV-C light. Various lenses may also be used to direct or focus light toward desired targets. Furthermore, air inlet fenestrations surrounding the face shield may be further enhanced with HEPA or other anti microbial type filtration attachments or with activated charcoal filters. A one-way exhaust valve 424 on the shield will be situated below the mouth, in front of the chin, to aid in removal of exhaled CO2.

[0041] Referring particularly to FIGS. 6-8 in certain preferred embodiments, the face shield is enclosed and includes a detachable and removable/exchangeable section 440 which optionally may contain various accessories such as a manipulatable sneeze/cough guard, or rhinorrhea absorbent tissue role. Referring in particular to FIGS. 7 and 8, the removable/changeable section 440 may contain a one-way valve or other type of air tight drinking port 442 allowing insertion of a straw or other apparatus for liquid consumption, or insertion of a feeding tube for liquid nutrition while maintaining the safety of the respiratory chamber, and without need to remove the remaining personal protective elements. Removable section 440 may be mechanically attachable/detachable using, for example, fittings 450, or in a preferred embodiment, may be magnetically attachable to the face shield preferably using rare earth magnets 460 (see FIG. 9) and/or snap on type clips. Employing magnets has an advantage in that the magnetic field also may attract certain viruses which are polar. Also, radiant far UV-C light beams 462 may be aimed along the attachment seam and/or towards the nasal and/or oropharyngeal areas of the wearer. Additionally, a resiliently deformable self sealing port 464 may be provided to permit flow of pressurized air or oxygen into the face shield to enhance inspired oxygen content for the wearer if this is deemed necessary. Furthermore, optional slightly pressurized air in the respiratory chamber can provide a barrier to air entry when opening an aperture for food or medication.

[0042] Further, an array of light sources 480 manufactured or attenuated to emit far UV-C light may be located around the removable lower section for activation when the lower section is removed and exposure to external unfiltered air occurs. Again, slightly pressurized air during removal or exchange can limit the entry of unfiltered air.

[0043] Also, if desired, a microphone/amplification/cell phone communication module 485 may be provided, along with auditory and amplification devices for close or distant communication, or to permit the wearer to listen to music, etc.

[0044] The face shield may include a removable stylus 490 which emits far UV-C light which may be attachable to the exterior of the shield using magnetic or clip attachments.

[0045] The face shield may also contain a mechanical attachment such as a bayonet fixture that can be used with other commercially available respirator filters.

[0046] The invention has been described herein using specific embodiments for the purposes of illustration only, and various changes may be made without departure from the spirit and scope of the invention. For example, the device may include LED lenses to focus light beams from the far UV-C light sources onto the nasal and/or oropharyngeal areas of the wearer. Also, a far UV-C LED light source may be attached to a stylus and configured to be aimed at specific therapeutic or potentially contaminated targets of the wearer. Or the far UV-C light source may have an optional multi spectral sensor to identify skin pigment variation and atmospheric attenuation to automatically modulate appropriate dosing adjustments between 0.1-3.0 mJ/cm.sup.2 or higher or lower depending on target pathogens and atmospheric conditions. Also, the face shield may include a removeable/exchangeable nose and mouth section to extend from the nasal area to below the mouth of the wearer, preferably removable using magnetic attachments (such as rare earth magnets) to accommodate optional accessories for variable functionality or environmental or therapeutic requirements. The mask or face shield also may include peripheral air fenestrations covered by HEPA or similar or other anti-microbial or decontaminant air filters to provide a two factor method of respiratory protection, especially when used in an enclosed face shield engineered with various features to offer the advantages of a clear visage of the wearer, improved communication, liquid or food consumption while improving respiratory protection of healthcare workers or various groups of the public such as teachers, or the general public during pandemic or other times. The mask or face shield also may include an airtight opening or aperture to allow passage of an endotracheal tube or other suctioning equipment. And, the face shield removeable section may include a mechanism for a cough/sneeze guard having, for example, an absorbable paddle, using a rocking mechanism which may be electrical or manual to move forward and backward. Or the removable section may contain a mechanism for rhinorrhea/nasal secretions absorption, for example, using a double roller for change of absorbable anti microbial material (cloth or paper), which mechanism can be externally controlled as needed. Or the face shield removable section may contain a one way valve or air tight drinking port to admit a straw, feeding tube or other similar apparatus. Or the removable section may contain an aperture for food or medication consumption. Or the removable section may contain a microphone, amplifier or other communication apparatus. The face shield removable section also may contain one or more bayonet style connectors for attachment of a variety of commercially available external devices such as long-lasting filtration devices. Also, if desired, the face shield may include ventilation ports along the top and sides of the face shield, which ventilator ports may include various types of anti-microbial air filters (e.g., HEPA, activated charcoal), and/or a one way expiratory exhaust valve. And, the face shield may include a detachable section in the region of the nose and mouth exchangeable for various accessories, such attachment may be mechanically attached using water tight rubberized or plastic or other material to create occlusive connections and clips, or via magnetic attachments that may double as a viral attractant; such an attractant can be treated with anti-viral nanoparticles to de-activate any virus or sensitive pathogen or provide a target for far UV-C emitted light deactivation. Therefore, the invention should not be regarded as being limited in scope to the specific embodiments disclosed herein, but also to include the scope of the following claims and commensurate with these or similar types of accessories or attachments or embodiments: