SYSTEMS, METHODS AND COMPOSITIONS FOR EFFECTIVE SANITIZING OR DISINFECTING
20210290508 · 2021-09-23
Assignee
Inventors
Cpc classification
A01N25/02
HUMAN NECESSITIES
B01J14/00
PERFORMING OPERATIONS; TRANSPORTING
A01N31/16
HUMAN NECESSITIES
A01N31/16
HUMAN NECESSITIES
A61K2800/805
HUMAN NECESSITIES
B01J2219/00481
PERFORMING OPERATIONS; TRANSPORTING
A61K2800/70
HUMAN NECESSITIES
A01P1/00
HUMAN NECESSITIES
A01N25/02
HUMAN NECESSITIES
International classification
A61Q17/00
HUMAN NECESSITIES
B01J14/00
PERFORMING OPERATIONS; TRANSPORTING
B01J19/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatus and methods for producing a sanitizing composition are described. The apparatus includes: (1) one or more first reactors for heating alcohol with a cannabidiol (“CBD”) and/or a cannabigerol (CBG) to produce an intermediate sanitizing composition; and (2) a first homogenizing subsystem including a first homogenizing blade for mixing alcohol with the intermediate sanitizing composition to produce a first homogenized composition. Methods of the present teachings include: (1) mixing alcohol with a CBD and/or a CBG to produce an intermediate sanitizing composition; (2) cooling the intermediate sanitizing composition to a temperature that ranges from about 10° C. to about 30° C. to produce a cooled intermediate sanitizing composition; and (3) admixing the cooled intermediate sanitizing composition with an alcohol and water solution to produce the sanitizing composition.
Claims
1. An apparatus for producing a sanitizing composition, the apparatus comprising: one or more first reactors for heating alcohol with a cannabidiol (“CBD”) and/or a cannabigerol (CBG) to produce an intermediate sanitizing composition, wherein said alcohol is at a temperature that is between about 50° C. and about 70° C.; and a first homogenizing subsystem including a first homogenizing blade for mixing alcohol with said intermediate sanitizing composition to produce a first homogenized composition.
2. The apparatus of claim 1 for producing a sanitizing composition, further comprising a first recirculation line that recirculates an output of said one or more of said first reactors back to one or more of said first reactors, wherein said first recirculation line has disposed thereon or proximate thereto a first homogenizing subsystem for homogenizing said output from said one or more of said first reactors.
3. The apparatus of claim 2 for producing a sanitizing composition, wherein said first homogenizing subsystem is located downstream from one or more of said first reactors, wherein said first homogenizing subsystem comprises a first motor, a first rotor, a first shaft, a first axle and a first homogenizing blade, wherein, in an assembled state of said first homogenizing subsystem, said first motor is coupled to drive said first axle, which is coupled to said first rotor, wherein said first axle longitudinally extends inside said first shaft, which receives said first homogenizing blade, and wherein said first rotor is received within a central region of said first homogenizing blade, defining a first gap therebetween to allow for fluid flow between said first rotor and said first homogenizing blade.
4. The apparatus of claim 3 for producing a sanitizing composition, wherein said first blade has first homogenizing teeth that protrude, from a first teeth base portion, a distance ranging from about 0.5 mm to about 1.2 mm to effectively homogenize said intermediate sanitizing composition having a high viscosity ranging from about 1.05 centipoise (cp) to about 1.2 cp.
5. The apparatus of claim 3 for producing a sanitizing composition, further comprising one or more valves designed to direct fluid inside one or more of said first reactors to said first recirculation line or to a second reaction stage.
6. The apparatus of claim 1 for producing a sanitizing composition, further comprising: one or more second reactors for reacting and mixing said intermediate sanitizing composition and an alcohol and water solution to produce a two-stage homogenized sanitizing composition or said sanitizing composition; and second homogenizing subsystem for homogenizing said two-stage homogenized sanitizing composition or said sanitizing composition.
7. The apparatus of claim 6 for producing a sanitizing composition, further comprising a second recirculation line that recirculates an output from said one or more of said second reactors back to one or more of said second reactors, wherein said second recirculation line has disposed thereon or proximate thereto said second homogenizing subsystem for homogenizing said output from said one or more of said second reactors.
8. The apparatus of claim 7 for producing a sanitizing composition, wherein said second homogenizing subsystem is located downstream from one or more of said second reactors, wherein said second homogenizing subsystem comprises a second motor, a second rotor, a second shaft, a second axle and said second homogenizing blade, wherein, in an assembled state of said second homogenizing subsystem, said second motor is coupled to drive said second axle, which is coupled to said second rotor, wherein said second axle longitudinally extends inside said second shaft, which receives said second homogenizing blade, and wherein said second rotor is received within a central region of said second homogenizing blade, defining a second gap therebetween to allow for fluid flow between said second rotor and said second homogenizing blade.
9. The apparatus of claim 8 for producing a sanitizing composition, wherein said second homogenizing blade has second homogenizing teeth that protrude, from a second teeth base portion, a distance ranging from about 1.25 mm to about 3.5 mm.
10. A method for producing a sanitizing composition, said method comprising: mixing, using a first reactor, alcohol with a cannabidiol (“CBD”) and/or a cannabigerol (CBG) to produce an intermediate sanitizing composition, wherein said alcohol is at a temperature that is between about 50° C. and about 70° C., and wherein said alcohol present in a concentration that ranges from about 75% (by volume) to about 95% (by volume); cooling said intermediate sanitizing composition to a temperature that ranges from about 10° C. to about 30° C. to produce a cooled intermediate sanitizing composition; and admixing, using a second reactor, said cooled intermediate sanitizing composition with an alcohol and water solution to produce said sanitizing composition, wherein concentration of said alcohol in said ranges from about 65% (by volume) to about 95% (by volume).
11. The method of claim 10 for producing a sanitizing composition, wherein in said mixing to produce an intermediate sanitizing composition, for one part by volume of said alcohol, each of CBD or CBG are present in about one part by volume.
12. The method of claim 10 for producing a sanitizing composition, wherein in said mixing to produce an intermediate sanitizing composition, for one part by volume of said alcohol, a mixture of CBD and CBG is present in about one part by volume.
13. The method of claim 10 for producing a sanitizing composition, wherein prior to cooling said intermediate sanitizing composition, preparing said intermediate sanitizing composition for thickening by cooling said intermediate sanitizing composition to a temperature that ranges from about 30° C. and to 50° C. to produce a thickened intermediate sanitizing composition.
14. The method of claim 13 for producing a sanitizing composition, wherein in said preparing to produce said thickened intermediate sanitizing composition, introducing into said reactor a thickening agent.
15. The method of claim 14 for producing a sanitizing composition, wherein said thickening agent is glycerin and/or an aloe-based compound.
16. The method of claim 10 for producing a sanitizing composition, wherein said mixing further comprises: recirculating, using a first recirculation line, said intermediate sanitizing composition from said first reactor back to said first reactor, and homogenizing said intermediate sanitizing composition using a first homogenizing blade having a first homogenizing teeth that protrude, from a first teeth base portion, a distance ranging from about 0.5 mm to about 1.2 mm, wherein said first homogenizing blade is disposed on said first recirculating line.
17. The method of claim 10 for producing a sanitizing composition, wherein said admixing further comprises: recirculating, using a second recirculation line, said sanitizing composition from said second reactor back to said second reactor, and homogenizing said sanitizing composition using a second homogenizing blade having a second homogenizing teeth that protrude, from a second teeth base portion, a distance ranging from about 1.25 mm to about 3.5 mm, wherein said second homogenizing blade is disposed on said second recirculating line.
18. A hand sanitizing composition comprising: effective amounts of an alcohol for disinfecting; effective amounts of CBD and/or CBG for disinfecting and serving as inflammation reducing agent, wherein said effective amounts of said alcohol produces skin inflammation, wherein said effective amounts of said alcohol ranges from about 60% (by volume) to about 95% (by volume), wherein said effective amounts of CBD ranges from about 0.1% (by volume) to about 0.4% (by volume); and wherein said effective amounts of CBG ranges from about 0.01% (by volume) to about 0.1% (by volume).
19. The hand sanitizer composition of claim 18, further comprising water acting as a carrier fluid and in a concentration that ranges from about 25% (by volume) to about 35% (by volume).
20. The hand sanitizer composition of claim 18, further comprising a thickening agent that includes glycerin and/or aloe, wherein said glycerin is present in a concentration that ranges from about 1% (by volume) to about 2% (by volume), and wherein said aloe is present in a concentration that ranges from about 1% (by volume) to about 5% (by volume).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION OF THE DRAWINGS
[0026] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present teachings and arrangements. It will be apparent, however, to one skilled in the art that the present teachings and arrangements may be practiced without limitation to some or all these specific details. By way of example, the present systems and methods are described in terms of batch mode of operation, but continuous mode of operation is equally applicable to implement the present teachings. In other instances, well-known process steps have not been described in detail in order to not unnecessarily obscure the present teachings and arrangements.
[0027]
[0028] Inside first reactor 102, fluid 104 represents an intermediate sanitizing composition that is conveyed downstream from a first outlet line 106 to first homogenizing subsystem 120 (shown in greater detail in
[0029] Intermediate sanitizing composition homogenized at first homogenizing subsystem 120 recirculates, preferably using a three-way valve 114 and first recirculation line 116, from and back to first reactor 102. To facilitate such recirculation, one or more valves (e.g., three-way valve 114), in one setting, is set to prevent fluid flow from outlet line 106 to flow into an input line 118, thereby directing flow through first recirculation line 116 and back to first reactor 102. In this setting, a recirculation loop around first reactor 102 and first homogenizing subsystem 120 is formed to effectively repeatedly subject the intermediate sanitizing composition to undergo, for a certain time duration, reaction and mixing inside first reactor 102, homogenizing inside first homogenizing subsystem 120 and recirculation using one or more valves and through first recirculation line 116, until the intermediate sanitizing composition is an alcohol and water solution of a predefined concentration. By way of example, the alcohol in the intermediate sanitizing composition may range from about 65% (by volume) to about 95% (by volume). In one embodiment of the present arrangements, to effectively react the alcohol and water mixture inside first reactor 102 at the appropriate reaction temperatures, outer walls of first reactor 102 are surrounded by a heating jacket. In certain embodiments, the repeated steps of reaction and mixing, homogenizing and recirculation are carried out for a predefined time duration that ensures that the components (e.g., alcohol and/or water) are present in the intermediate composition at the requisite concentration or one or more different types of sensors (e.g., concentration sensors) are used to ensure that the predefined component concentrations are reached so that preparation may be made to commence the next stage of reaction.
[0030] After a predefined time duration of reaction, homogenization and/or recirculation, and/or after reaching an intermediate sanitizing composition having desired concentration of chemical components present therein (e.g., alcohol and/or water), the intermediate sanitizing composition may be cooled to within a desired temperature range and then transferred through one or more valves (e.g., a three-way valve 114) and to input line 118 so that processing may commence at the second stage of reaction and mixing. Specifically, one or more valves (e.g., a three-way valve 114) is set to prevent fluid from first outlet line 106 to flow into recirculation line 116 and allowed to convey the intermediate composition to second reactor 122.
[0031] In connection with the second stage of reaction, second reactor 122, a second outlet line 126, second homogenizing subsystem 140 (shown in greater detail in
[0032] At the relatively low prevailing temperatures inside second reactor 122 and using second homogenizing subsystem 140, the first homogenized composition of alcohol and water is repeatedly reacted, mixed, homogenized and/or recirculated to produce a second homogenized solution 124, which is, preferably, the effective sanitizing composition of the present teachings. In other embodiments of the present arrangements, one or more additional stages of reacting, mixing, homogenizing and/or recirculation may be carried out, but the arrangement of
[0033] In certain embodiments of the present arrangements, one or more inlets into first reactor 102 and/or second reactor 122 are provided to supply any at least member chosen from a group comprising thickening agent, additive and fragrance. Regardless of the type of contents received inside first reactor 102 and/or second reactor 122, these contents undergo homogenization to produce an effective sanitizing composition.
[0034]
[0035] As shown in
[0036]
[0037] During an operative state of second homogenizing subsystem 140, motor 128 causes rotational motion of first axle 131, which in turn rotationally displaces first rotor 133 relative to second homogenizing blade 132, which is preferably not rotating. In this operative state, sanitizing composition 124 shown in
[0038] As shown in
[0039] First axle 111 and/or second axle 131 are, preferably, specialized dispersing axles, which, in one operative state, have a rotational speed ranging from about 10,000 rotations per minute (“rpms”) to 30,000 rpms to effectively disperse relatively viscous compositions of the intermediate sanitizing compositions and/or sanitizing compositions of the present teachings.
[0040] The present teachings also provide methods for producing hand-sanitizing compositions. Certain of these methods need not be carried out using structural details described in connection with
[0041] Method 300 begins with a step 302, which involves mixing, using a reactor at a reaction temperature that is between about 50° C. and about 70° C., alcohol with a cannabidiol (“CBD”) and/or a cannabigerol (CBG) to produce an intermediate sanitizing composition, in which the alcohol is present in a concentration that ranges from about 75% (by volume) to about 95% (by volume). In preferred embodiments of step 302, in one part by volume of alcohol, each of CBD or CBG is also present in about one part by volume. In other words, the ratio of alcohol to each CBD or CBG is, preferably, approximately 1:1 when mixing alcohol with either of the two. In those instances where a mixture of CBD and CBG is used to form the intermediate sanitizing composition, for one part by volume of alcohol, a mixture of CBD and CBG is present in about one part by volume (i.e., ratio of alcohol to a mixture CBD and CBG is, preferably, approximately 1:1).
[0042] Step 302 may include receiving different types of raw materials, such as alcohol, CBD and/or CBG, or may include additives, such as thickening agents or fragrances. Each of the raw material and/or thickening agents are preferably stored in their respective reservoirs and are conveyed through their respective input lines to first reactor 102 and/or second reactor 122 as is deemed desirable.
[0043] Next, a step 304 including cooling the intermediate sanitizing composition to a temperature that ranges from about 10° C. to about 30° C. to produce a “cooled intermediate sanitizing composition.” In a preferred embodiment of step 304, the cooling step includes cooling the intermediate sanitizing composition to a relatively lower temperature, which is cooler than the reaction temperature of alcohol and water solution at the first reaction stage (e.g., inside first reactor 102).
[0044] In one implementation of the present teachings, method 300 may include a conveying step that includes batchwise conveying the cooled intermediate sanitizing composition from first reactor 102 to second reactor 122 at an appropriate time after lapse of a predefined time duration of the intermediate sanitizing composition undergoing homogenization and recirculation in the first reaction stage or when one or more predefined conditions (e.g., temperature) for the cooled intermediate sanitizing composition are achieved. One or more additives, such as lavender essential oil, hemp essential oil, terpenes and hydrosols may be introduced into first reactor 102 and/or into second reactor 122 (i.e., introduced when the cooled intermediate sanitizing composition is present inside second reactor 122).
[0045] Then, a step 306 requires admixing the cooled intermediate sanitizing composition with an alcohol water solution to produce the sanitizing composition, wherein the concentration of the alcohol ranges from about 65% to about 95% (by volume).
[0046] Although the present teachings do not limit the different steps involved in producing a sanitizing composition to be carried out in any particular order, preferred embodiments of the present teachings recognize that the lipophilic nature of CBD or CBG desire a specific order in which the steps should be carried out. According to these preferred embodiments, prior to cooling step 304, methods 300 involve preparing the intermediate sanitizing composition for thickening by cooling the intermediate sanitizing composition to a temperature that ranges from about 30° C. and to 50° C. to produce a thickened intermediate sanitizing composition. I n more preferred embodiments, the preparing step of the present teachings is carried out by cooling the intermediate sanitizing composition to room temperature or even lower temperatures to achieve the requisite thickening.
[0047] One embodiment of the preparing step includes introducing into a first reactor (e.g., first reactor 102 of
[0048] In preferred embodiments, method 300 further comprises recirculating, using a first recirculation line (e.g., first recirculating line 116 of
[0049] In this preferred embodiment, method 300 also comprises homogenizing the intermediate sanitizing composition using a first homogenizing blade (e.g., first homogenizing blade 112 of
[0050] In preferred embodiments, method 300 similarly further comprises recirculating, using a second recirculation line (e.g., second recirculating line 136 of
[0051] The present teachings also offer effective sanitizing compositions to sanitize skin (e.g., hand) and various surfaces. In one preferred embodiment of the present teachings, present sanitizing compositions comprise effective amounts of an alcohol for disinfecting and effective amounts of CBD and/or CBG for disinfecting and serving as inflammation reducing agent. In the event the sanitizing composition is used on skin, effective amounts of alcohol that sanitize the skin undesirably causes skin inflammation. In these preferred embodiments, effective amounts of alcohol ranges from about 60% (by volume) to about 95% (by volume) and effective amounts of CBD ranges from about 0.1% (by volume) to about 0.4% (by volume), and effective amounts of CBG ranges from about 0.01% (by volume) to about 0.1% (by volume). The present sanitizing compositions have a viscosity that ranges from about 1.05 cp to about 1.2 cp.
[0052] The present sanitizing composition comprises water acting as a carrier fluid and present, preferably, in a concentration that ranges from about 25% (by volume) to about 35% (by volume). In this preferred embodiment, the present sanitizing composition further comprises a thickening agent that includes glycerin and/or aloe. Preferably, glycerin is present in a concentration that ranges from about 1% (by volume) to about 2% (by volume), and aloe is present in a concentration that ranges from about 1% (by volume) to about 5% (by volume).
[0053] The present teachings also contemplate the possibility that hand-sanitizing compositions of the present teachings may further include additives (e.g., essential oils) which impart fragrance upon application of the sanitizing compositions. By way of example, such additives include one or more compounds chosen from a group comprising lavender essential oil, hemp essential oil, terpenes and hydrosols. Further, the additives may be present in a concentration that ranges from about 0.01% (by volume) to about 5% (by volume).
[0054] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present teachings and arrangements. It will be apparent, however, to one skilled in the art that the present teachings and arrangements may be practiced without limitation to some or all of these specific details. In other instances, well-known process steps have not been described in detail in order to not unnecessarily obscure the present teachings and arrangements.