Upper Body Positive Pressure Protection Suit
20210298370 · 2021-09-30
Inventors
Cpc classification
A62B17/006
HUMAN NECESSITIES
International classification
A62B17/00
HUMAN NECESSITIES
Abstract
An upper body positive pressure protection system protects the user from aerosolized contaminants and isolates a user's entire upper body from a contaminated environment. Filtered air is supplied to the suit by a reusable, rechargeable blower unit to ensure a non-contaminated and portable air supply for continuous positive pressure to the upper body suit. The blower unit is portable with the user and can be supported by a shoulder and waist belt harness. The reusable or disposable upper body suit can be constructed from a lightweight, splash/fluid resistant material that incorporates a clear face shield to allow appropriate visibility to the user. A reusable, adjustable head harness worn within a hood of the suit provides fixed positioning of the face shield relative to the user's face. Suit air exit vents may optionally include filters for capturing any biological contaminants the user may be expelling.
Claims
1. A positive pressure protection system for a user, comprising: an upper body suit having a jacket, sleeves, and hood portions providing a fluid resistant barrier for the user, the jacket including a waist closure, and the hood portion including a transparent face shield; a carrying harness adapted for wear by the user overtop of the upper body suit; and a blower unit supported by the carrying harness, the blower unit including: a housing; an intake air filter coupled to the housing; a blower fan supported by the housing and having an inlet coupled with the intake air filter and having an outlet; a conduit coupling the blower fan outlet to an interior of the upper body suit; and a power supply supported by the housing and providing electrical power to the blower fan.
2. The positive pressure protection system of claim 1, further comprising: a face shield support member having a releasable coupling for securing and positioning the face shield relative to the user's face and head; and a head harness for wear on the head of the user, the shield support member supported by the head harness.
3. The positive pressure protection system of claim 2, wherein the releasable coupling includes a magnetic fastener defined by at least a portion of the shield support member and a portion of the face shield.
4. The positive pressure protection system of claim 1, wherein the intake air filter includes biological reduction grade filter media.
5. The positive pressure protection system of claim 1, wherein the intake air filter includes chemical filter media.
6. The positive pressure protection system of claim 1, wherein the upper body suit defines at least one flap covered vent defined therethrough to allow release of exhaled carbon dioxide from the user and sized to maintain positive pressure within the suit.
7. The positive pressure protection system of claim 6, wherein the at least one flap covered vent is covered with a biological reduction grade filter media, the media providing a barrier to the escape of biological contaminants exhaled or otherwise shed by the user.
8. The positive pressure protection system of claim 1, wherein the sleeves include wrist closures.
9. The positive pressure protection system of claim 1, wherein the front of the jacket includes a fluid sealing zipper to aid the user in donning and doffing the upper body suit.
10. The positive pressure protection system of claim 1, wherein the user can select from an upper body suit constructed of materials suitable for one-time disposable use, and an upper body suit constructed of materials that can be washed or otherwise decontaminated and reused.
11. The positive pressure protection system of claim 1, wherein the blower fan is a centrifugal fan having a combined flow rate capacity and static pressure capacity to deliver at least about 16 cubic feet per minute of filtered air flow to the upper body suit.
12. The positive pressure protection system of claim 1, wherein the power supply includes rechargeable batteries.
13. The positive pressure protection system of claim 12, wherein the power supply includes a power input connector for recharging the rechargeable batteries onboard and enabling continuous time unbounded operation of the blower unit.
14. The positive pressure protection system of claim 12, further comprising a receptacle for releasably receiving at least a portion of the power supply within the blower unit.
15. The positive pressure protection system of claim 14, wherein the receptacle includes an opening defined by the blower unit housing and a blower power connector for receiving power from the power supply.
16. The positive pressure protection system of claim 14, wherein: the receptacle includes guides for slidingly receiving at least a portion of the power supply into the blower unit housing; and the receptacle and the power supply include a releasable retaining device for releasably securing the power supply in the blower unit housing.
17. The positive pressure protection system of claim 1, wherein: the hood includes a hose connector; and the conduit includes a hose releasably connectable to the hose connector for supplying filtered air to the interior of the upper body suit.
18. A positive pressure protection system for a user, comprising: an upper body suit providing a fluid resistant barrier for the user, the upper body suit including a waist closure, wrist closures, and a hood portion including a transparent face shield; a face shield support member having a releasable coupling for securing and positioning the face shield relative to the user's face and head; a head harness for wear on the head of the user, the shield support member supported by the head harness; and a blower unit including: a housing; an ambient air intake filter coupled to the housing; a blower fan located within the housing and having an inlet coupled with the intake filter and having an outlet; a sealed conduit coupling the blower fan outlet to an interior of the upper body suit; and a power supply supported within the housing and providing electrical power to the blower fan.
19. The positive pressure protection system of claim 18, further comprising a carrying harness adapted for wear by the user overtop of the upper body suit, the carrying harness supporting the blower unit and including shoulder straps and a waist belt.
20. A positive pressure protection system for a user, comprising: a protection suit providing a fluid resistant barrier for the user, the protection suit including at least an upper body portion and further including a hood portion having a transparent face shield; and a blower unit including: a housing; an ambient air intake filter coupled to the housing; a blower fan positioned within the housing and having an inlet coupled with the intake filter and having an outlet; a sealed conduit coupling the blower fan outlet to an interior of the suit; a rechargeable power supply; and a receptacle for releasably receiving at least a portion of the power supply within the blower unit housing; and wherein: the receptacle includes an opening defined by the blower unit housing and a blower power connector for receiving power from the power supply; the receptacle includes guides for slidingly receiving at least a portion of the power supply into the blower unit housing; and the receptacle and the power supply include a releasable retaining device for releasably securing the power supply in the blower unit housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Some of the figures shown herein may include dimensions or may have been created from scaled drawings. However, such dimensions, or the relative scaling within a figure, are by way of example, and not to be construed as limiting.
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0037] For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to one or more embodiments, which may or may not be illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended; any alterations and further modifications of the described or illustrated embodiments, and any further applications of the principles of the disclosure as illustrated herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. At least one embodiment of the disclosure is shown in great detail, although it will be apparent to those skilled in the relevant art that some features or some combinations of features may not be shown for the sake of clarity.
[0038] Any reference to “invention” within this document is a reference to an embodiment of a family of inventions, with no single embodiment including features that are necessarily included in all embodiments, unless otherwise stated. Furthermore, although there may be references to benefits or advantages provided by some embodiments, other embodiments may not include those same benefits or advantages, or may include different benefits or advantages. Any benefits or advantages described herein are not to be construed as limiting to any of the claims.
[0039] Likewise, there may be discussion with regards to “objects” associated with some embodiments of the present invention, it is understood that yet other embodiments may not be associated with those same objects, or may include yet different objects. Any advantages, objects, or similar words used herein are not to be construed as limiting to any of the claims. The usage of words indicating preference, such as “preferably,” refers to features and aspects that are present in at least one embodiment, but which are optional for some embodiments.
[0040] Specific quantities (spatial dimensions, temperatures, pressures, times, force, resistance, current, voltage, concentrations, wavelengths, frequencies, heat transfer coefficients, dimensionless parameters, etc.) may be used explicitly or implicitly herein, such specific quantities are presented as examples only and are approximate values unless otherwise indicated. Discussions pertaining to specific compositions of matter, if present, are presented as examples only and do not limit the applicability of other compositions of matter, especially other compositions of matter with similar properties, unless otherwise indicated.
[0041] Referring to
[0042] The upper body suit 110 can encompass and enclose the entire upper body of user 10 from the waist up, though the user's hands may be optionally excluded from coverage to allow other protection, for example surgical gloves, to be selected based on the dexterity and level of barrier protection required for a particular task. The upper body suit 110 includes, for example, an enclosure garment type structure having a jacket 112 having a front 114, back 116 (
[0043] To eliminate or limit leakage of filtered air 32 from openings of the suit 110, wrist closures 126 and a waist closure 128 can be provided, and the zipper 124 can be a fluid resistant or fluid sealing type zipper. For example, the closures 126 can be an elastic band or an adjustable strap to provide an airtight seal at the associated openings, if desired, for example, using a hook and loop type fastener (not shown). The closures 126 and 128 may also have associated rubberized or knitted compression material to aid sealing. In principal, if exhaust air 36 (
[0044] The positive air pressure differential is such that an air pressure gradient is always maintained to facilitate a constant outflow of air and carbon dioxide. The positive pressure also facilitates increased protection from contaminants for suits 110 formed from material that may technically not provide a fluid tight barrier to fluid penetration. For example, the positive pressure escaping outwardly through a weave or other porous feature of material having resistance to fluid penetration prevents contaminants from flowing inwardly through the porous feature of the material, thus preventing contamination of user 10 in environments that involve minimal or otherwise limited fluid spray or immersion risk.
[0045] In some embodiments optional vents 140 (
[0046] The vents 140 may also include protective flaps 144, which the exhaust air 36 force open as needed, and may include optional filters 146, for example providing a HEPA grade or other desired level of filtration, for example, that may be included to protect others in the environment from any biological contaminants that the user 10 may be expelling, for example viral contaminants. In other embodiments, for example, those lacking optional vents 140, it may be desired to allow a controlled amount of exhaust air 34 to escape from one or more the wrist closures 126 and/or waist closure 128, thereby retaining a desired level of positive pressure while allowing exhaust of carbon dioxide exhaled by user 10.
[0047] The upper body suit 110 can be constructed of materials that can be decontaminated and reused, for example, washable and reusable materials, or low-cost disposable/one-time use materials. The materials may be light-weight, waterproof or water-resistant material, for example, TYVECK available from and a trademark of DuPont de Nemours, Inc., of Wilmington, Del.; one or more layers of waterproof rip stop nylon, for example 70 denier; ZYTRON available from and a trademark of Kappler, Inc. of Guntersville, Ala.; and other resistant and/or impervious materials and gowns, known in the art, including for example, those available from O&M Halyard, Inc., of Alpharetta, Ga. Advantageously, in at least one embodiment the user 10 can select between donning an upper body suit 110 that is reusable or one that is disposable, for example, depending on the contaminants or other hazards in the environment or the activity planned in the environment.
[0048] The upper body suit 110 can be sewn together from portions of material that provide for better fit and size selections. The face shield 122 can be likewise sewn to the hood 120. The positive pressure provided to suit 110 by blower unit 200 generally prevents the need for additional sealing of seams beyond stitching for many applications; however, other forms of assembly, including sealing forms of assembly, for example, including adhesive glues and/or sealants known in the art, can be used instead of or in addition to stitching for applications requiring further levels of protection and/or enhanced failure mode safety.
[0049] The face shield 122 is located and sized to provide the user 10 with unrestricted forward visibility, for example, including about 270 degrees of lateral visibility. The face shield 122 may be formed from a flexible, semi-rigid, or rigid transparent vinyl or other suitable transparent barrier material known in the art, including depending on whether the associated suit 110 is intended for single-use or to be washed and reused.
[0050] Referring to
[0051] In the illustrative embodiment, the top end of the face shield 122 includes a magnetic interface 130, for example, a metal band attached to the face shield, which operates to securely but releasably couple the face shield to a set of magnets 170 mounted on or imbedded in the front 168 of the support member 164. Alternatively, other magnetic or non-magnetic releasable clasping systems known in the art may be used. By donning the head harness 160 prior to donning the hood 120 of the upper body suit 110, upon the user 10 donning the hood 120, the face shield 122 can be magnetically attached and releasably fixed into position as desired in front of and spaced apart from the user's face 14, including their projecting nose, thus also reducing the likelihood of exhalation induced fogging of the face shield 122.
[0052] Referring to
[0053] Referring to
[0054] The exemplary embodiment of housing 210 of blower unit 200 includes a base 212, cover 214, and is attached to the carrying harness 220 by a mounting feature 216 defined by base 212, for example, an opening allowing a portion of harness 220 to extend through and anchor therein. The base 212 provides support for the components of blower unit 200, except the intake filter 260, which may be supported within filter recess 240 (
[0055] Referring to
[0056] High airflow volumes and high static pressure capacity are necessary to overcome flow resistance of biological reduction grade intake filter 260 through which intake air 30 is drawn, and to create the desired level of continuous positive pressure environment provided by the at least about 16 CFM of filtered air 32 delivered by the blower unit 200 to the suit 110. Other embodiments may include a smaller or a larger volume rate capacity blower(s) 250 depending on the particular features of system 100, including features of suit 110, and/or the level and nature of the hazards of the environment for which the system 100 is applied.
[0057] Referring to
[0058] The blower outlet 254 from which filtered air 32 is expelled from blower 250 may be coupled to an air supply hose 280 by an adaptor 282. As illustrated by and understood from comparing
[0059] The sections of the hose 280 may be about 1½-inch to about 2-inch diameter hose or other sealed conduit structure, for example, constructed of polyethylene or another suitable material known in the art providing a sealed, flexible or semi-flexible transport and connection for filter air 32 delivered from the blower 250 to the suit 110. The adaptor 282, passthrough coupler 284, and connector 286 may be formed from ABS, an alternative thermoplastic polymer, or an alternative material known in the art and suitable to provide the function described herein.
[0060] Referring to
[0061] More specifically, an opening in base 212 of housing 210 exposes a receiving device for the battery cradle, for example, cradle rails 232 coupled to an interior of housing 210 that slidingly receive and guide the housing 304 of the battery cradle 302, for example by engaging with corresponding housing rails (shown but un-numbered), into securing engagement of the retaining post 308 of the battery cradle with retaining receivers 234 of the blower unit housing.
[0062] The interface of the retaining post 308 with the retaining arms 236 of the receivers 234 can provide a press to engage and lock the arms 236 onto the retaining post 308, thereby retaining the battery cradle 302 within the housing 200, and press again to release and eject the retaining post 308 from the arms 236 of the receivers 234, for example, by pressing the panel 306 into the housing 210. Advantageously, when the posts 308 are locked into engagement with the arms 236 of the receivers 234, for example as shown in
[0063] In the exemplary embodiment, the battery cells 310 include six 1000 milliamp hour (mAh) 12 VDC rechargeable cells, for example, such as the 12-volt lithium-ion cells available from Talentcell of Shenzhen, Guangdong, China. The illustrative battery monitoring and charging circuit 340 and charge and power status LED indicator board 320 may also be of the type available from Talentcell for recharging, discharging in use, and monitoring use, capacity, and recharging of the battery cells 310. Advantageously, an external power connector 344 may be used to provide AC power to the power supply 300 if the circuit 340 includes power conversion and conditioning components, else to provide external DC power to the power supply 300. The external power source can be used to power the blower 250, to recharge the battery cells 310, or both, thereby providing continuous operation of the blower unit 200 for an unlimited amount of time.
[0064] Alternatively, upon the battery cells 310 of the battery cradle 302 being depleted of power, or nearly depleted, for example, as indicated by LED indicator board 320 and light pipes 322 transmitting indications to the outer surface of the panel 306, the battery cradle can be removed from housing 210 and replaced with a fully recharged battery cradle. Advantageously, spare battery cradles 302 not currently in use can be recharged so that they can be hot swapped with a depleted battery cradle as needed while a user 10 has donned and is still using the system 100, thereby extending continuous portable usage beyond the time capacity provided by a single battery cradle. Other embodiments may include different types of power supplies 300, including different types of battery cells 310 with different voltages, amperages, and/or chemical compositions.
[0065] Referring to
[0066] The carrying harness 220 may be constructed of nylon webbing or other suitable materials known in the art. The harness 220 may include padding for comfort and may be coated or use a different base material to reduce slippage and/or improve resistance and ease of removing contaminants from the harness 220.
[0067] It should be understood that the above description is intended for illustrative purposes only and is not intended to limit the scope of the present disclosure in any way. Thus, those skilled in the art will appreciate that other aspects of the disclosure can be obtained from a study of the drawings, the disclosure and the appended claims.
[0068] Reference systems that may be used herein can refer generally to various directions (e.g., upper, lower, forward and rearward), which are merely offered to assist the reader in understanding the various embodiments of the disclosure and are not to be interpreted as limiting.
[0069] While examples, one or more representative embodiments and specific forms of the disclosure have been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive or limiting. The description of particular features in one embodiment does not imply that those particular features are necessarily limited to that one embodiment. Some or all of the features of one embodiment can be used in combination with some or all of the features of other embodiments as would be understood by one of ordinary skill in the art, whether or not explicitly described as such. One or more exemplary embodiments have been shown and described, and all changes and modifications that come within the spirit of the disclosure are desired to be protected.
ELEMENT NUMBERING
[0070] The following is a list of reference numerals appearing in the drawings and at least one noun used to describe the element associated with each reference numeral. The embodiments disclosed herein are not limited to these descriptions, and these elements can further include other words that would be understood by a person of ordinary skill reading and reviewing this disclosure in its entirety, and other words that may be used in other locations of this document.
TABLE-US-00001 10 user 14 face 12 head 20 space 30 ambient intake air 163 crown strap 32 filtered air 164 shield support member 34 exhaled air 166 rear 36 exhaust air 168 front 100 protection system 170 magnetic clasp 110 upper body suit 200 blower unit 112 jacket 210 housing 114 front 212 base 116 back 214 cover 118 sleeves 216 harness mounting feature 120 hood 220 carrying harness 122 face shield 222 shoulder strap 124 zipper 224 waist belt 126 wrist closure 226 harness closures 128 waist closure 228 harness connector 130 magnetic interface 230 battery opening 132 hose connector 232 cradle rails 140 vent 234 retaining receiver 142 opening 236 retaining arms 144 flap 240 filter recess 146 vent filter 242 intake aperture 160 head harness 246 blower power connector 162 headband 250 centrifugal blower 252 blower intake 302 battery cradle 254 blower outlet 304 housing 260 intake filter 306 panel 262 filter housing 308 retaining post 264 cage 310 battery cells 266 filter media 320 indicator board 280 hose 322 light pipe 282 adaptor 340 monitoring/charging circuit 284 passthrough 342 power switch 286 connector 344 external power connector 300 power supply 346 power output connector