ROLLING CONTROL DEVICE, ROLLING CONTROL METHOD, AND PROGRAM
20230398590 · 2023-12-14
Assignee
Inventors
Cpc classification
B21B37/46
PERFORMING OPERATIONS; TRANSPORTING
B21B37/48
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A rolling control device (10) updates a preset load value P.sub.set based on operation actual results at timings t.sub.a to t.sub.b. The rolling control device (10) derives a plasticity coefficient Q.sub.chk based on operation actual results at timings t.sub.b to t.sub.c. When the determining that it is necessary to re-update the updated preset load value P.sub.set based on the plasticity coefficient Q.sub.chk, the rolling control device (10) updates the preset load value P.sub.set again based on the operation actual results at the timings t.sub.b to t.sub.c.
Claims
1.-9. (canceled)
10. A rolling control device that derives a preset load value in order to bring an elongation rate of a metal sheet to a target value or within a target range after a welded portion of the metal sheet passes through a temper rolling mill while rolling is suspended or under soft reduction, and outputs a reduction command based on the preset load value, the device comprising: a first preset load updating means that derives an updated value of the preset load based on operation actual result values during a first period from a first timing to a second timing; an evaluation index deriving means that derives an evaluation index of the difference between a plasticity coefficient of the metal sheet during the first period and a plasticity coefficient of the metal sheet during a second period from the second timing to a third timing; a determining means that determines whether or not the updated value of the preset load derived by the first preset load updating means needs to be updated again based on the evaluation index derived by the evaluation index deriving means; and a second preset load updating means that derives a re-updated value of the preset load based on operation actual result values during the second period when the determining means determines that the updated value of the preset load derived by the first preset load updating means needs to be updated again, wherein the preset load is a rolling load to be preset as a target rolling load of the temper rolling mill, the first timing is a timing before a timing when a measured value of a rolling load at the temper rolling mill becomes the preset load, the second timing is a timing when the measured value of the rolling load at the temper rolling mill has become the preset load, and the third timing is a timing before the measured value of the rolling load at the temper rolling mill becomes the updated value of the preset load derived by the first preset load updating means.
11. The rolling control device according to claim 10, wherein the first preset load updating means further includes: a first correction amount deriving means that derives a first correction amount for the preset load, which is before update, by the first preset load updating means based on the operation actual result values during the first period; and a first updated value deriving means that derives an updated value of the preset load based on the preset load, which is before update, and the first correction amount derived by the first correction amount deriving means, and the second preset load updating means further includes: a second correction amount deriving means that derives a second correction amount for the preset load, which is before update, by the first preset load updating means based on the operation actual result values during the second period; and a second updated value deriving means that derives a re-updated value of the preset load based on the preset load, which is before update, and the second correction amount derived by the second correction amount deriving means.
12. The rolling control device according to claim 10, further comprising: a first plasticity coefficient deriving means that derives a plasticity coefficient of the metal sheet based on operation actual result values at the first timing and operation actual result values at the second timing; and a second plasticity coefficient deriving means that derives a plasticity coefficient of the metal sheet based on the operation actual result values at the second timing and operation actual result values at the third timing, wherein the evaluation index is an index determined based on the plasticity coefficient of the metal sheet derived by the first plasticity coefficient deriving means and the plasticity coefficient of the metal sheet derived by the second plasticity coefficient deriving means.
13. The rolling control device according to claim 10, wherein the evaluation index is an index determined based on a physical quantity that is correlated with a plasticity coefficient of the metal sheet.
14. The rolling control device according to claim 13, wherein the physical quantity that is correlated with the plasticity coefficient of the metal sheet includes an entry-side sheet thickness of the metal sheet.
15. The rolling control device according to claim 14, further comprising: a first plasticity coefficient deriving means that derives a plasticity coefficient of the metal sheet based on the operation actual result values at the first timing and the operation actual result values at the second timing; and an entry-side sheet thickness deriving means that derives an entry-side sheet thickness of the metal sheet based on the plasticity coefficient of the metal sheet derived by the first plasticity coefficient deriving means and the operation actual result values during the second period, wherein the evaluation index deriving means derives the evaluation index based on the entry-side sheet thickness of the metal sheet derived by the entry-side sheet thickness deriving means and a set value of the entry-side sheet thickness of the metal sheet based on specifications of the metal sheet or an entry-side sheet thickness of the metal sheet at the third timing.
16. The rolling control device according to claim 15, further comprising: a sheet information deriving means that derives the entry-side sheet thickness of the metal sheet at the third timing based on the plasticity coefficient of the metal sheet during the second period and the operation actual result values during the second period.
17. The rolling control device according to claim 11, further comprising: a first plasticity coefficient deriving means that derives a plasticity coefficient of the metal sheet based on operation actual result values at the first timing and operation actual result values at the second timing; and a second plasticity coefficient deriving means that derives a plasticity coefficient of the metal sheet based on the operation actual result values at the second timing and operation actual result values at the third timing, wherein the evaluation index is an index determined based on the plasticity coefficient of the metal sheet derived by the first plasticity coefficient deriving means and the plasticity coefficient of the metal sheet derived by the second plasticity coefficient deriving means.
18. The rolling control device according to claim 11, wherein the evaluation index is an index determined based on a physical quantity that is correlated with a plasticity coefficient of the metal sheet.
19. The rolling control device according to claim 18, wherein the physical quantity that is correlated with the plasticity coefficient of the metal sheet includes an entry-side sheet thickness of the metal sheet.
20. The rolling control device according to claim 19, further comprising: a first plasticity coefficient deriving means that derives a plasticity coefficient of the metal sheet based on the operation actual result values at the first timing and the operation actual result values at the second timing; and an entry-side sheet thickness deriving means that derives an entry-side sheet thickness of the metal sheet based on the plasticity coefficient of the metal sheet derived by the first plasticity coefficient deriving means and the operation actual result values during the second period, wherein the evaluation index deriving means derives the evaluation index based on the entry-side sheet thickness of the metal sheet derived by the entry-side sheet thickness deriving means and a set value of the entry-side sheet thickness of the metal sheet based on specifications of the metal sheet or an entry-side sheet thickness of the metal sheet at the third timing.
21. The rolling control device according to claim 20, further comprising: a sheet information deriving means that derives the entry-side sheet thickness of the metal sheet at the third timing based on the plasticity coefficient of the metal sheet during the second period and the operation actual result values during the second period.
22. A rolling control method that derives a preset load value in order to bring an elongation rate of a metal sheet to a target value or within a target range after a welded portion of the metal sheet passes through a temper rolling mill while rolling is suspended or under soft reduction, and outputs a reduction command based on the preset load value, the method comprising: a first preset load updating step that derives an updated value of the preset load based on operation actual result values during a first period from a first timing to a second timing; an evaluation index deriving step that derives an evaluation index of the difference between a plasticity coefficient of the metal sheet during the first period and a plasticity coefficient of the metal sheet during a second period from the second timing to a third timing; a determining step that determines whether or not the updated value of the preset load derived by the first preset load updating step needs to be updated again based on the evaluation index derived by the evaluation index deriving step; and a second preset load updating step that derives a re-updated value of the preset load based on operation actual result values during the second period when the determining step determines that the updated value of the preset load derived by the first preset load updating step needs to be updated again, wherein the preset load is a rolling load to be preset as a target rolling load of the temper rolling mill, the first timing is a timing before a timing when a measured value of a rolling load at the temper rolling mill becomes the preset load, the second timing is a timing when the measured value of the rolling load at the temper rolling mill has become the preset load, and the third timing is a timing before the measured value of the rolling load at the temper rolling mill becomes the updated value of the preset load derived by the first preset load updating step.
23. A non-transitory computer readable medium storing a program causing a computer to execute pieces of processing intended for deriving a preset load value in order to bring an elongation rate of a metal sheet to a target value or within a target range after a welded portion of the metal sheet passes through a temper rolling mill while rolling is suspended or under soft reduction, and outputting a reduction command based on the preset load value, the program causing a computer to execute: a first preset load updating step that derives an updated value of the preset load based on operation actual result values during a first period from a first timing to a second timing; an evaluation index deriving step that derives an evaluation index of the difference between a plasticity coefficient of the metal sheet during the first period and a plasticity coefficient of the metal sheet during a second period from the second timing to a third timing; a determining step that determines whether or not the updated value of the preset load derived by the first preset load updating step needs to be updated again based on the evaluation index derived by the evaluation index deriving step; and a second preset load updating step that derives a re-updated value of the preset load based on operation actual result values during the second period when the determining step determines that the updated value of the preset load derived by the first preset load updating step needs to be updated again, wherein the preset load is a rolling load to be preset as a target rolling load of the temper rolling mill, the first timing is a timing before a timing when a measured value of a rolling load at the temper rolling mill becomes the preset load, the second timing is a timing when the measured value of the rolling load at the temper rolling mill has become the preset load, and the third timing is a timing before the measured value of the rolling load at the temper rolling mill becomes the updated value of the preset load derived by the first preset load updating step.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
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[0020]
[0021]
DESCRIPTION OF EMBODIMENTS
[0022] Hereinafter, there will be explained embodiments of the present invention with reference to the drawings.
[0023] Incidentally, the fact that objects to be compared such as lengths, positions, sizes, and intervals, are the same includes the case where they are strictly the same, as well as the case where they are different within a range that does not depart from the gist of the invention (for example, the case where they are different within a tolerance range defined at the time of design).
First Embodiment
[0024] First, there is explained a first embodiment.
<Configuration of a Temper Rolling Facility>
[0025]
[0026] A temper rolling mill 1 performs temper rolling on a steel sheet M, which is an example of a metal sheet. The temper rolling mill 1 includes, for example, a pair of work rolls and a pair of backup rolls.
[0027] A reduction position control device 2 controls a reduction position of the temper rolling mill 1 based on a reduction command from a rolling control device 10.
[0028] A load cell 3 measures the load (what is called a rolling load) of the temper rolling mill 1.
[0029] An entry-side tension meter 4a measures the entry-side tension of the steel sheet M. The entry-side tension of the steel sheet M is the tension of the steel sheet M on the entry side of the temper rolling mill 1.
[0030] An exit-side tension meter 4b measures the exit-side tension of the temper rolling mill 1. The exit-side tension of the steel sheet M is the tension of the steel sheet M on the exit side of the temper rolling mill 1.
[0031] An entry-side bridle roll 5a is a roll for conveying the steel sheet M toward the temper rolling mill 1 by regulating the conveying direction of the steel sheet M conveyed from the upstream side.
[0032] An exit-side bridle roll 5b is a roll for conveying the steel sheet M downstream by regulating the conveying direction of the steel sheet M temper-rolled by the temper rolling mill 1.
[0033] Electric motors 6a to 6d are electric motors for rotating the entry-side bridle roll 5a. Decelerators 7a, 7b, 7c, and 7d are arranged between the electric motors 6a, 6b, 6c, and 6d and rolls of the entry-side bridle roll 5a respectively. Pulse generators are attached to the electric motors 6a to 6d. The pulse generators generate pulse signals in response to the rotations of the electric motors 6a to 6d. In this embodiment, there is explained, as an example, the case where an entry-side velocity V.sub.1 of the steel sheet M is measured based on the pulse signals generated from the pulse generators. The entry-side velocity V.sub.1 of the steel sheet M is the velocity of the steel sheet M on the entry side of the temper rolling mill 1. However, the entry-side velocity V.sub.1 of the steel sheet M may be measured by a sheet velocimeter.
[0034] An electric motor 6e is an electric motor for rotating the work rolls of the temper rolling mill 1. A decelerator 7e is arranged between the electric motor 6e and the work rolls of the temper rolling mill 1. A pulse generator is attached to the electric motor 6e.
[0035] Electric motors 6f to 6i are electric motors for rotating the exit-side bridle roll 5b. Decelerators 7f, 7g, 7h, and 7i are arranged between the electric motors 6f, 6g, 6h, and 6i and rolls of the exit-side bridle roll 5b respectively. Pulse generators are attached to the electric motors 6f to 6i. In this embodiment, there is explained, as an example, the case where an exit-side velocity V.sub.2 of the steel sheet M is measured based on pulse signals generated from the pulse generators. The exit-side velocity V.sub.2 of the steel sheet M is the velocity of the steel sheet M on the exit side of the temper rolling mill 1. However, the exit-side velocity V.sub.2 of the steel sheet M may be measured by a sheet velocimeter.
[0036] Velocity control devices 8a, 8b, 8c, and 8d control rotational velocities of the electric motors 6a, 6b, 6c, and 6d respectively. The velocity control devices 8a, 8b, 8c, and 8d control the rotational velocities of the electric motors 6a, 6b, 6c, and 6d so that the rotational velocities of the electric motors 6a, 6b, 6c, and 6d, for example, correspond to the set velocity of the entry-side velocity V.sub.1 of the steel sheet M.
[0037] A velocity control device 8e controls a rotational velocity of the electric motor 6e based on a velocity command output from a tension control device 9a.
[0038] Velocity control devices 8f, 8g, 8h, and 8i control rotational velocities of the electric motors 6f, 6g, 6h, and 6i based on velocity commands output from a tension control device 9b respectively.
[0039] Incidentally, the velocity control devices 8a to 8i are each referred to as an ASR (Automatic Speed Regulator).
[0040] The tension control device 9a outputs a velocity command for the work rolls of the temper rolling mill 1 based on the entry-side tension of the steel sheet M measured by the entry-side tension meter 4a. The tension control device 9a derives and outputs the velocity command for the work rolls of the temper rolling mill 1 by performing a feedback control so that the entry-side tension of the steel sheet M measured by the entry-side tension meter 4a becomes a target tension, for example.
[0041] The tension control device 9b outputs a velocity command for the exit-side bridle roll 5b based on the exit-side tension of the steel sheet M measured by the exit-side tension meter 4b. The tension control device 9b derives and outputs the velocity command for the exit-side bridle roll 5b by, for example, performing a feedback control so that the exit-side tension of the steel sheet M measured by the exit-side tension meter 4b becomes a target tension. Incidentally, in
[0042] The tension control devices 9a to 9b are each referred to as an ATR (Automatic tension Regulator).
[0043] The rolling control device 10 generates and outputs a reduction command by performing a feedback control so that the elongation rate of the steel sheet M becomes the target value based on the entry-side velocity V.sub.1 and the exit-side velocity V.sub.2 of the steel sheet M. Further, the rolling control device 10 generates and outputs a reduction command based on the rolling load measured by the load cell 3 when a welded portion WP of the steel sheet M is near the temper rolling mill 1. The reduction command includes a command value of the rolling load. Incidentally, in
[0044] The control by the rolling control device 10 is referred to as AEC (Auto Elongation Control). The AEC itself is a well-known technique as described in Non-Patent Literature 1. However, the specific processing for performing the AEC differs from the processing described in Non-Patent Literature 1.
[0045] Further, the temper rolling facility itself is achieved by a well-known technique as described in Patent Literature 1, or the like. Therefore, the temper rolling facility itself is not limited to the one illustrated in
[0046] <Outline of Temper Rolling>
[0047]
[0048] The top view in
[0049] In the temper rolling facility, in order to continuously temper-roll a plurality of coils (coiled steel sheets), the tail end of the preceding coil and the leading end of the following coil are welded. The portion where they are welded in this manner is the welded portion WP. The region containing the welded portion WP is not used as a product. Further, if the temper rolling mill 1 performs temper rolling on the welded portion WP in the same manner as other regions of the steel sheet M, there are problems such as scratches formed on the rolling rolls and breakage of the coil at the welded portion WP.
[0050] Then, as illustrated in
[0051] Then, when the welded portion WP reaches a predetermined position on the exit side of the temper rolling mill 1, the rolling control device 10 controls the reduction position of the temper rolling mill 1 so that the rolling load of the steel sheet M becomes a preset load value. That is, the rolling control device 10 uses the preset load value as the target rolling load to control the reduction position of the temper rolling mill 1. At this time, for example, the temper rolling mill 1 performs operations that include reducing the steel sheet M with a maximum load and reducing the steel sheet M so that the rolling load per unit time is constant. In the following explanation, the preset load value is referred to as a preset load value as required. Incidentally, the initial value of the preset load value is set in advance before the temper rolling of the steel sheet M is started based on the result of setup calculation. In the following explanation, the initial value of the preset load value is referred to as an initial preset load value as required. In the setup calculation, calculations necessary for making various settings for the temper rolling facility are executed so that the elongation rate of the steel sheet M becomes the target value. Incidentally, the setup calculation itself is executed by the calculation executed in the existing temper rolling facility. Therefore, a detailed explanation of the setup calculation is omitted here.
[0052] In
[0053] Incidentally, the position of the welded portion WP is specified, for example, by executing tracking of the steel sheet M. The tracking of the steel sheet M is achieved, for example, by specifying the position of the welded portion WP based on the position of a welding device and the entry-side velocity V.sub.1 and the exit-side velocity V.sub.2 of the steel sheet M. The tracking itself of the steel sheet M is implemented by a well-known technique. Therefore, a detailed explanation of the tracking of the steel sheet M is omitted here.
[0054] <Findings>
[0055] There are explained the findings obtained by the present inventors.
[0056] One of the objects of the rolling control device 10 in this embodiment is to solve the problems of the technique described in Patent Literature 1 regarding the control of the reduction position of the temper rolling mill 1 during the period from the time when the welded portion WP reaches a predetermined position on the exit side of the temper rolling mill 1 to the time when the elongation rate e of the steel sheet M becomes the target value e.sub.ref (period during the timings t.sub.3 to t.sub.5). Incidentally, this period (period during the timings t.sub.3 to t.sub.5) may be the period from the time when the welded portion WP reaches a predetermined position on the exit side of the temper rolling mill 1 to the time when the error of the elongation rate e of the steel sheet M with respect to the target value e.sub.ref falls within a predetermined target range. Here, with reference to
[0057]
[0058] In the technique described in Patent Literature 1, an entry-side sheet thickness H.sub.1 of the steel sheet M and a plasticity coefficient Q of the steel sheet M are derived based on a reduction position S.sub.a, a rolling load P.sub.a, and an elongation rate e a at a timing t.sub.a before the rolling load of the steel sheet M becomes an initial preset load value P.sub.init, a reduction position S.sub.b, a rolling load P.sub.b, and an elongation rate e.sub.b at a timing t.sub.b when the rolling load of the steel sheet M has become the initial preset load value P.sub.init, and the target value e.sub.ref of the elongation rate e. Here, the plasticity coefficient Q of the steel sheet M is the plasticity coefficient of the steel sheet M at the reduction position S (this is also the same in the following explanation). Further, the entry-side sheet thickness H.sub.1 of the steel sheet M is the sheet thickness of the steel sheet M at the entry-side position of the temper rolling mill 1 (this is also the same in the following explanation). Then, a correction amount P.sub.adj1(=ΔP.sub.1) of the rolling load for the initial preset load value P.sub.init is derived based on the entry-side sheet thickness H.sub.1 and the plasticity coefficient Q of the steel sheet M. Then, the value obtained by adding the correction amount P.sub.adj1 to the initial preset load value P.sub.init is derived as a new preset load value P.sub.set. Once the new preset load value P.sub.set is derived, the reduction position of the steel sheet M is controlled so that the rolling load of the steel sheet M becomes the preset load value P.sub.set.
[0059] In
[0060] In such a steel sheet M, as illustrated in the bottom graph of
[0061] Incidentally, in
[0062] <Rolling Control Device 10>
[0063]
[0064] With reference to
[0065] At Step S501 in
[0066] On the other hand, at Step S501 when it is determined that the welded portion WP of the steel sheet M has passed through the predetermined position on the exit side of the temper rolling mill 1, the processing at Step S502 is executed. At Step S502, the initial preset load setting unit 401 sets the preset load value P.sub.set of the steel sheet M to the initial preset load value P.sub.init. Then, the initial preset load setting unit 401 outputs a reduction command including the preset load value P.sub.set of the steel sheet M to the reduction position control device 2. Thereby, in
[0067] Then, at Step S503, a load actual result determining unit 402 determines whether or not a measured value P.sub.res of the rolling load of the steel sheet M is equal to or more than the value obtained by subtracting a constant α from the preset load value P.sub.set (=P.sub.set−α). When the measured value P.sub.res of the rolling load of the steel sheet M is not equal to or more than the value obtained by subtracting the constant α from the preset load value P.sub.set(=P.sub.set−α), the processing at Step S503 is executed again. The load actual result determining unit 402 repeatedly acquires the measured value P.sub.res of the rolling load of the steel sheet M in a control cycle of the rolling control device 10.
[0068] The latest measured value P.sub.res of the rolling load of the steel sheet M is used for the determination at Step S503. The determination at Step S503 is equivalent to the determination as to whether or not the present time has reached the timing t.sub.a in
[0069] As a result of the determination at Step S503, when the measured value P.sub.res of the rolling load of the steel sheet M becomes equal to or more than the value obtained by subtracting the constant α from the preset load value P.sub.set(=P.sub.set−α) 1 the processing at Step S504 is executed. At Step S504, a first actual result setting unit 403 sets the reduction position S.sub.a, the rolling load P.sub.a, and the elongation rate e a at the timing t.sub.a. In this embodiment, the timing t.sub.a is an example of a first timing. The elongation rate e is derived from (1) Equation and (2) Equation below as described in Patent Literature 1.
e={(V.sub.2_ref−V.sub.1)/V.sub.1}−ΔV.sub.2/V.sub.1 (1)
ΔV.sub.2=V.sub.2_ref−V.sub.2 (2)
[0070] Here, V.sub.2_ref is the target value of the exit-side velocity V.sub.2 of the steel sheet M. V.sub.2_ref is set in advance based on attributes or the like of the steel sheet M. In this embodiment, the entry-side velocity V.sub.1 and the exit-side velocity V.sub.2 of the steel sheet M are derived based on the pulse signals generated by the pulse generators attached to the electric motors 6a to 6d and 6f to 6i.
[0071] Further, the reduction position S is the reduction position that is adjusted by the reduction position control device 2. Therefore, the first actual result setting unit 403 acquires the reduction position from the reduction position control device 2. The rolling load P is the measured value of the rolling load measured by the load cell 3. Therefore, the first actual result setting unit 403 acquires the rolling load from the load cell 3.
[0072] Then, at Step S505, an elongation rate deviation determining unit 404 determines whether or not the measured value P.sub.res of the rolling load of the steel sheet M is the preset load value P.sub.set. When the measured value P.sub.res of the rolling load of the steel sheet M is not the preset load value P.sub.set, the processing at Step S505 is executed again. When these pieces of the processing are performed consecutively in the order of Steps S502, S503, S504, and S505, the preset load value P.sub.set is the initial preset load value Pipit (see Step S502). In this case, the determination at Step S505 is equivalent to the determination as to whether or not the present time has reached the timing t.sub.b in
[0073] As a result of the determination at Step S505, when the measured value P res of the rolling load of the steel sheet M becomes the preset load value P.sub.set, the processing at Step S506 is executed. At Step S506, the elongation rate deviation determining unit 404 derives the elongation rate e.sub.b of the steel sheet M at the timing when the measured value P.sub.res of the rolling load of the steel sheet M has become the preset load value P.sub.set from (1) Equation and (2) Equation. Then, the elongation rate deviation determining unit 404 derives an elongation rate deviation Δe at the timing when the measured value P.sub.res of the rolling load of the steel sheet M has become the preset load value P.sub.set. The elongation rate deviation 1e is the deviation between the elongation rate e.sub.b of the steel sheet M and the target value e.sub.ref. Then, the elongation rate deviation determining unit 404 determines whether or not the absolute value of the elongation rate deviation Δe is equal to or less than a constant β. The constant β indicates how much error is allowed as the elongation rate deviation Δe. The constant β is set in advance based on the attributes or the like of the steel sheet M.
[0074] As has been explained with reference to
[0075] On the other hand, as a result of the determination at Step S506, when the absolute value of the elongation rate deviation Δe is not equal to or less than the constant β, the processing at Step S507 is executed. When these pieces of the processing are performed consecutively in the order of Steps S502, S503, S504, S505, and S506, the preset load value P.sub.set is the initial preset load value P.sub.init (see Step S502). The example illustrated in the middle graph in
[0076] At step S507, a second actual result setting unit 405 sets the reduction position S.sub.b, the rolling load P.sub.b, and the elongation rate e.sub.b at the timing t.sub.b. Incidentally, the method of setting the reduction position S, the rolling load P, and the elongation rate e is as explained in the processing at Step S504. Further, the elongation rate e.sub.b at the timing t.sub.b may be the elongation rate e.sub.b derived at Step S506.
[0077] Then, at Step S508, a first plasticity coefficient deriving unit 406 derives a plasticity coefficient Q.sub.a-b based on the reduction position S.sub.a and the rolling load P a at the timing t.sub.a set at Step S504 and the reduction position S.sub.b and the rolling load P.sub.b at the timing t.sub.b set at Step S507. The plasticity coefficient Q.sub.a-b corresponds to the general value of the plasticity coefficient Q during the period from the timing t.sub.a to the timing t.sub.b. The general value is the general (overall) value during the period, which is typically the mean value or median value during that period. Further, an entry-side sheet thickness acquiring unit 407 derives an entry-side sheet thickness H.sub.1_b of the steel sheet M at the timing t.sub.b based on the reduction position S.sub.a, the rolling load P.sub.a, and the elongation rate e a at the timing t.sub.a set at Step S504 and the reduction position S.sub.b, the rolling load P.sub.b, and the elongation rate e.sub.b at the timing t.sub.b set at Step S507.
[0078] In this embodiment, the period from the timing t.sub.a to the timing t.sub.b is an example of a first period. Further, in this embodiment, the value of the reduction position S.sub.a and the value of the rolling load P a at the timing t.sub.a are examples of operation actual result values at the first timing used when deriving the plasticity coefficient Q.sub.a-b. Further, in this embodiment, the value of the reduction position S.sub.b and the value of the rolling load P.sub.b at the timing t.sub.b are examples of operation actual result values at a second timing used when deriving the plasticity coefficient Q.sub.a-b Further, in this embodiment, the first plasticity coefficient deriving unit 406 is an example of a first plasticity coefficient deriving means. Here, the operation actual result values are actual result values obtained by actually performing the temper rolling on the steel sheet M at the temper rolling mill 1. The operation actual result values include, for example, values that indicate the attributes of the steel sheet M (for example, characteristics of the steel sheet M) and values that indicate the results of the operation of the temper rolling mill 1. Further, the operation actual result values include at least one of the measured value and the calculated value. Incidentally, the values indicating the results of the operation of the temper rolling mill 1 included in the operation actual result values are not limited to the value of the reduction position S or the value of the rolling load P. For example, the values indicating the results of the operation of the temper rolling mill 1 included in the operation actual result values may include at least any one of the following (a1) to (a7) in addition to or instead of the value of the reduction position S and the value of the rolling load P. [0079] (a1) Actual result value of the rotational velocity of the work rolls of the temper rolling mill 1 [0080] (a2) Actual result value of the rotational velocity of the entry-side bridle roll 5a [0081] (a3) Actual result value of the tension of the steel sheet M on the entry side of the temper rolling mill 1, measured by the entry-side tension meter 4a [0082] (a4) Actual result value of the tension of the steel sheet M on the exit side of the temper rolling mill 1, measured by the exit-side tension meter 4b [0083] (a5) Actual result value of the elongation rate e of the steel sheet M [0084] (a6) Actual result value of the exit-side sheet thickness of the steel sheet M (sheet thickness of the steel sheet M at the exit-side position of the temper rolling mill 1) [0085] (a7) Actual result value of the rotational velocity of the exit-side bridle roll 5b
[0086] The plasticity coefficient Q and the entry-side sheet thickness H.sub.1 are derived from (3) Equation and Equation (4) below, as described in Patent Literature 1. That is, the plasticity coefficient Q is derived by (3) Equation. The entry-side sheet thickness H.sub.1_b is derived based on the plasticity coefficient Q and (4) Equation.
Q=(P.sub.j−P.sub.i)/{1/M×(P.sub.j−P.sub.i)+(S.sub.j−S.sub.i)} (3)
H.sub.1=(P.sub.j−P.sub.i)/Q{1/(e.sub.j+1)−1/(e.sub.1+1)} (4)
[0087] Here, subscripts i and j indicate the values at timings i and j, and j indicates the timing after i. At Step S508, i is a and j is b. M is the mill constant.
[0088] Incidentally, as described in Patent Literature 1, the value of the entry-side sheet thickness H.sub.1 of the steel sheet M may be a value measured by a sheet thickness meter.
[0089] Then, at Step S509, a first correction amount deriving unit 408a (first preset load updating unit 408) derives the correction amount P.sub.adj1 of the rolling load based on the elongation rate e.sub.b at the timing t.sub.b set at Step S507, the entry-side sheet thickness H.sub.1_b and the plasticity coefficient Q.sub.a-b at the timing t.sub.b derived at Step S508, and the target value e.sub.ref of the elongation rate e.
[0090] In this embodiment, the first preset load updating unit 408 including the first correction amount deriving unit 408a is an example of a first preset load updating means. Further, in this embodiment, the first correction amount deriving unit 408a is an example of a first correction amount deriving means. Further, in this embodiment, the value of the elongation rate e.sub.b, the value of the entry-side sheet thickness H.sub.1_b, and the value of the plasticity coefficient Q.sub.a-b are examples of the operation actual result values during the first period used when deriving the correction amount P.sub.adj1 of the rolling load. Incidentally, the values indicating the attributes of the steel sheet M included in the operation actual result values are not limited to the value of the elongation rate e, the value of the entry-side sheet thickness H.sub.1, or the value of the plasticity coefficient Q. For example, the values indicating the attributes of the steel sheet M included in the operation actual result values may include at least any one of the following (b1) to (b3) in addition to or instead of the value of the elongation rate e, the value of the entry-side sheet thickness H.sub.1, and the value of the plasticity coefficient Q. [0091] (b1) Value of a yield point (YP: Yield Point) of the steel sheet M [0092] (b2) Value of the entry-side sheet width of the steel sheet M (sheet width of the steel sheet M at the entry-side position of the temper rolling mill 1). [0093] (b3) Mill constant (stiffness coefficient) of the temper rolling mill 1
[0094] Here, the value of the yield point of the steel sheet M may be a value that identifies any one of a plurality of sections defining the range of the yield point of the steel sheet M. A lower limit value and an upper limit value of the yield point of the steel sheet M are set for each of a plurality of the sections. In this case, it is determined to which of a plurality of the sections the value of the yield point of the steel sheet M belongs. The value for identifying the section determined in this manner is the value for identifying any one of a plurality of the sections defining the range of the yield point of the steel sheet M.
[0095] A correction amount P.sub.adj is derived from (5) Equation below as described in Patent Literature 1.
P.sub.adj=Q×H.sub.1×{1/(e.sub.ref+1)−1/(e+1)} (5)
[0096] Then, at Step S510, the first correction amount deriving unit 408a determines whether or not an absolute value |P.sub.adj1| the correction amount P.sub.adj1 derived at Step S509 is equal to or less than a constant γ. The constant γ is used to prevent the absolute value |P.sub.adj1| the correction amount P.sub.adj1 from becoming too large, and is set in advance from this viewpoint.
[0097] As a result of the determination at Step S510, when the absolute value IP a dill of the correction amount P.sub.adj1 derived at Step S509 is equal to or less than the constant γ, the processing at Step S511 is omitted and the processing at Step S512, which will be described later, is executed. On the other hand, as a result of the determination at Step S510, when the absolute value |P.sub.adj1| of the correction amount P.sub.adj1 derived at Step S509 is not equal to or less than the constant γ, the processing at Step S511 is executed.
[0098] At Step S511, the first correction amount deriving unit 408a modifies the correction amount P.sub.adj1 derived at Step S509 so that the absolute value |P.sub.adj1| of the correction amount P.sub.adj1 derived at Step S509 becomes the constant γ. At this time, the first correction amount deriving unit 408a sets the sign of the modified correction amount P.sub.adj1 to be the same as the sign of the correction amount P.sub.adj1 which is before the modification.
[0099] Then, at Step S512, a first updated value deriving unit 408b (the first preset load updating unit 408) derives the value obtained by adding the correction amount P.sub.adj1 derived at Step S509 or S511 to the current value of the preset load value P.sub.set as a new preset load value P.sub.set. Then, the first updated value deriving unit 408b outputs a reduction command including the new preset load value P.sub.set to the reduction position control device 2. Thereby, in
[0100] Further, the first updated value deriving unit 408b sets the preset load value P.sub.set f which is before update, as a pre-update preset load value P.sub.set′. The reason for setting the pre-update preset load value P.sub.set′ is to use the pre-update preset load value P.sub.set′ in the processing (at Steps S521 and S530) in
[0101] In this embodiment, the new preset load value P.sub.set (P.sub.set1) is an example of an updated value of the preset load. Further, in this embodiment, the first preset load updating unit 408 including the first updated value deriving unit 408b is an example of the first preset load updating means. Further, in this embodiment, the first updated value deriving unit 408b is an example of a first updated value deriving means.
[0102] After the processing at Step S512 is finished, the processing at Step S521 in
[0103] At Step S521, when the measured value P.sub.res of the rolling load of the steel sheet M is determined to be equal to or more than the sum of the pre-update preset load value P.sub.set′ and the product of the constant ε and the correction amount P.sub.adj1(=P.sub.set′+εP.sub.adj1), the processing at Step S522 is executed. At Step S522, a third actual result setting unit 410 sets a reduction position S.sub.c, a rolling load P.sub.c, and an elongation rate e.sub.c at the timing t.sub.c. Incidentally, the method of setting the reduction position S, the rolling load P, and the elongation rate e is as explained at Step S504.
[0104] Then, at Step S523, a second plasticity coefficient deriving unit 411 derives the plasticity coefficient Q.sub.chk by (3) Equation based on the reduction position S.sub.b and the rolling load P.sub.b at the timing t.sub.b set at Step S507 and the reduction position S.sub.c and the rolling load P.sub.c at the timing t.sub.c set at Step S522. In this case, in (3) Equation, i is b and j is c. The plasticity coefficient Q.sub.chk corresponds to the general value of the plasticity coefficient Q during the period from the timing t.sub.b to the timing t.sub.c.
[0105] In this embodiment, the timing t.sub.c is an example of a third timing. Further, the period from the timing t.sub.b to the timing t.sub.c is an example of the second period. Further, in this embodiment, the value of the reduction position S.sub.b and the value of the rolling load P.sub.b at the timing t.sub.b are examples of the operation actual result values at the second timing used when deriving a plasticity coefficient Q.sub.b-c. Further, in this embodiment, the value of the reduction position S.sub.c and the value of the rolling load P.sub.c at the timing t.sub.c are examples of the operation actual result values at the third timing used when deriving the plasticity coefficient Q.sub.b-c. Further, in this embodiment, the second plasticity coefficient deriving unit 411 is an example of a second plasticity coefficient deriving means.
[0106] Then, at Step S524, an evaluation index deriving unit 412 derives the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b (=Q.sub.chk/Q.sub.a-b).
[0107] In this embodiment, the evaluation index deriving unit 412 is an example of an evaluation index deriving means. Further, in this embodiment, the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b(=Q.sub.chk/Q.sub.a-b) is an example of an evaluation index.
[0108] Then, at Step S525, an evaluation index determining unit 413 determines whether or not the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b(=Q.sub.chk/Q.sub.a-b) falls below a constant ζ. Incidentally, the plasticity coefficient Q.sub.a-b is derived at Step S508. The plasticity coefficient Q.sub.chk is derived at Step S523.
[0109] In this embodiment, the evaluation index determining unit 413 is an example of a determining means. Further, as described previously, in this embodiment, the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b(=Q.sub.chk/Q.sub.a-b) is an example of the evaluation index.
[0110] The constant ζ is a value that exceeds 0 and falls below 1 (0<ζ<1). Thus, at Step S525, it is determined whether or not the plasticity coefficient Q.sub.a-b is excessively large compared to the plasticity coefficient Q.sub.chk. That is, at Step S525, as illustrated in the bottom graph in
[0111] The constant ζ is set in advance as follows, for example. First, the time required to converge the elongation rate e of the steel sheet M to the target value e.sub.ref or to the vicinity of the target value is derived. This derivation is performed for each of a plurality of the preset load values P.sub.set. Further, this derivation is performed by numerical simulations, simulated experiments, or the like. Then, based on the results of this derivation, it is specified how much the plasticity coefficient Q.sub.a-b becomes excessively large compared to the plasticity coefficient Q.sub.chk before the time required to converge the elongation rate e of the steel sheet M to the target value e.sub.ref or to the vicinity of the target value exceeds the target time. The constant ζ is set based on the result of this specification.
[0112] As a result of the determination at Step S525, when the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b(=Q.sub.chk/Q.sub.a-b) does not fall below the constant ζ, the new preset load value P.sub.set derived at Step S512 (correction amount Pawl derived at Step S509) does not need to be updated again. Therefore, the processing at Step S503 in
[0113] As a result of the determination at Step S525, when the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b(=Q.sub.chk/Q.sub.a-b) falls below the constant ζ, the processing at Step S526 is executed. At Step S526, a sheet information deriving unit 414 derives the plasticity coefficient Q.sub.b-c based on the reduction position S.sub.b and the rolling load P.sub.b at the timing t.sub.b set at Step S507 and the reduction position S c and the rolling load P.sub.c at the timing t.sub.c set at Step S522. The plasticity coefficient Q.sub.b-c corresponds to the general value of the plasticity coefficient Q during the period from the timing t.sub.b to the timing t.sub.c. The plasticity coefficient Q.sub.b-c is the same as the plasticity coefficient Q.sub.chk derived at Step S523. Therefore, the plasticity coefficient Q.sub.b-c may be the plasticity coefficient Q.sub.chk derived at Step S523. Further, the sheet information deriving unit 414 derives an entry-side sheet thickness H.sub.1_c of the steel sheet M at the timing t.sub.c based on the reduction position S.sub.b, the rolling load P.sub.b, and the elongation rate e.sub.b at the timing t.sub.b, and the reduction position S.sub.c, the rolling load P.sub.c, and the elongation rate e.sub.c at the timing t.sub.c set at Step S522. Incidentally, the method of deriving the plasticity coefficient Q and the entry-side sheet thickness H.sub.1 is as explained in the processing at Step S508. In this case, in (3) Equation and (4) Equation, i is b and j is c.
[0114] Then, at Step S527, a second correction amount deriving unit 415a (second preset load updating unit 415) derives a correction amount P.sub.adj2 of the rolling load based on the elongation rate e, at the timing t.sub.c set at Step S522, the plasticity coefficient Q.sub.b-c derived at Step S526, the entry-side sheet thickness H.sub.1_c at the timing t.sub.c derived at Step S526, and the target value e.sub.ref of the elongation rate e. The method of deriving the correction amount P.sub.adj of the rolling load is as explained at Step S509. As illustrated in (5) Equation, the correction amount P.sub.adj is proportional to the plasticity coefficient Q. At Step S527, instead of the plasticity coefficient Q.sub.a-b derived at Step S508, the plasticity coefficient Q.sub.b-c derived at Step S523 is used (see the bottom graph in
[0115] In this embodiment, the second preset load updating unit 415 including the second correction amount deriving unit 415a is an example of a second preset load updating means. Further, in this embodiment, the second correction amount deriving unit 415a is an example of a second correction amount deriving means. Further, in this embodiment, the value of the elongation rate e.sub.c, the value of the entry-side sheet thickness H.sub.1_c, and the value of the plasticity coefficient Q.sub.b-c are examples of the operation actual result values during the second period used when deriving the correction amount P.sub.adj2 of the rolling load.
[0116] Then, at Step S528, the second correction amount deriving unit 415a determines whether or not an absolute value |P.sub.adj2| of P the correction amount P.sub.adj2 derived at Step S527 is equal to or less than the constant γ. The constant γ may be, for example, the same as the constant γ used in the processing at Step S511.
[0117] As a result of the determination at Step S528, when the absolute value |P.sub.adj2| of the correction amount P.sub.adj2 derived at Step S527 is equal to or less than the constant γ, the processing at Step S529 is omitted and the processing at Step S530, which is described later, is executed. On the other hand, as a result of the determination at Step S528, when the absolute value |P.sub.adj2| of the correction amount P.sub.adj2 derived at Step S527 is not equal to or less than the constant γ, the processing at Step S529 is executed.
[0118] At Step S529, the second correction amount deriving unit 415a modifies the correction amount P.sub.adj2 derived at Step S527 so that the absolute value |P.sub.adj2| of the correction amount P.sub.adj2 derived at Step S527 becomes the constant γ. At this time, the first correction amount deriving unit 415a sets the sign of the modified correction amount P.sub.adj2 to be the same as the sign of the correction amount P.sub.adj2, which is before the modification.
[0119] Then, at Step S530, a second updated value deriving unit 415b (the second preset load updating unit 415) derives the value obtained by adding the correction amount P.sub.adj2 derived at Step S527 or S529 to the pre-update preset load value P.sub.set′ as a new preset load value P.sub.set. Then, the second updated value deriving unit 415b outputs a reduction command including the new preset load value P.sub.set to the reduction position control device 2. Thereby, in
[0120] In this embodiment, the new preset load value P.sub.set (P.sub.set2) is an example of a re-updated value of the preset load. Further, in this embodiment, the second preset load updating unit 415 including the second updated value deriving unit 415b is an example of the second preset load updating means. Further, in this embodiment, the second updated value deriving unit 415b is an example of a second updated value deriving means.
SUMMARY
[0121] As above, in this embodiment, the rolling control device 10 derives the correction amount P.sub.adj1 for the preset load value P.sub.set based on the operation actual result values during the period from the timing t.sub.a, which is before the timing t.sub.b when the rolling load of the steel sheet M has become the preset load value P.sub.set′ to the timing t.sub.b. Then, the rolling control device 10 updates the preset load value P.sub.set using the correction amount P.sub.adj1. Thereafter, the rolling control device 10 derives the plasticity coefficient Q.sub.chk based on the operation actual result values during the period from the timing t.sub.b to the timing t.sub.c before the measured value P.sub.res of the rolling load of the steel sheet M becomes the updated preset load value P.sub.set. Then, the rolling control device 10 determines whether or not it is necessary to re-update the updated preset load value P.sub.set based on the plasticity coefficient Q.sub.chk. As a result of this determination, when the updated preset load value P.sub.set needs to be updated again, the rolling control device 10 derives the correction amount P.sub.adj2 for the preset load value P.sub.set′ which is before update, based on the operation actual result values during the period from the timing t.sub.b to the timing t.sub.c. Then, the rolling control device 10 updates the preset load value P.sub.set again using the correction amount P.sub.adj2. Thus, before the measured value P.sub.res of the rolling load of the steel sheet M becomes the preset load value P.sub.set updated based on the excessively large plasticity coefficient Q, the preset load value P.sub.set can be updated again based on the plasticity coefficient Q.sub.b-c, which is close to the actual plasticity coefficient Q at this time. Therefore, the time required to converge the elongation rate e of the steel sheet M to the target value e.sub.ref or to the vicinity of the target value e.sub.ref is shortened.
Second Embodiment
[0122] Next, there is explained a second embodiment. In the first embodiment, there has been explained, as an example, the case where the rolling control device 10 determines whether or not it is necessary to re-update the updated preset load value P.sub.set based on the plasticity coefficient Q.sub.chk. However, the determination as to whether or not the plasticity coefficient Q of the steel sheet M has varied significantly may be made based on a physical quantity that is correlated with the plasticity coefficient Q instead of the plasticity coefficient Q itself. Thus, in this embodiment, there is explained the case where the entry-side sheet thickness H.sub.1 of the steel sheet M is used as such a physical quantity. Thus, this embodiment differs from the first embodiment mainly in the method of determining whether or not the updated preset load value P.sub.set needs to be updated again. Therefore, in the explanation in this embodiment, the same parts as those in the first embodiment are denoted by the same reference numerals and symbols as those in
[0123] <Rolling Control Device 10>
[0124]
[0125] With reference to
[0126] After the processing at Step S512 in
[0127] At Step S801, when the measured value P.sub.res of the rolling load of the steel sheet M is determined to be equal to or more than the sum of the pre-update preset load value P.sub.set′ and the product of the constant ε and the correction amount P.sub.adj1(=P.sub.set′+εP.sub.adj1), the processing at Step S802 is executed. At Step S802, a third actual result setting unit 410 sets the reduction position S.sub.c, the rolling load P.sub.c, and the elongation rate e.sub.c at the timing t.sub.c. The processing at Step S802 is the same as the processing at Step S522 in
[0128] Then, at Step S803, an entry-side sheet thickness deriving unit 701 derives an entry-side sheet thickness H.sub.1_chk of the steel sheet M based on the rolling load P.sub.b and the elongation rate e.sub.b at the timing t.sub.b set at Step S507 in
[0129] In pieces of the processing (S508, S526, and S806) other than the processing at Step S803, an entry-side sheet thickness H.sub.1_j at a timing t.sub.j is derived by substituting a general plasticity coefficient Q.sub.i-j during the period from a timing t.sub.i to the timing t.sub.j into (4) Equation. The general plasticity coefficient Q.sub.i-j during the period from the timing t.sub.i to the timing t.sub.j is derived based on rolling loads P.sub.i, P.sub.j and reduction positions S.sub.i, S.sub.j at the timings t.sub.i, t.sub.j. On the other hand, at Step S803, the entry-side sheet thickness deriving unit 701 derives the entry-side sheet thickness H.sub.1_chk by substituting the plasticity coefficient Q.sub.a-b derived at Step S508 in
[0130] In this embodiment, the timing t.sub.c is an example of the third timing. Further, in this embodiment, the values of the rolling loads P.sub.b and P.sub.c and the values of the elongation rates e.sub.b and e.sub.c are examples of the operation actual result values during the second period used when deriving the entry-side sheet thickness H.sub.1_chk of the steel sheet M. Further, in this embodiment, the entry-side sheet thickness deriving unit 701 is an example of an entry-side sheet thickness deriving means.
[0131] Then, at Step S804, an evaluation index deriving unit 702 derives the ratio of the entry-side sheet thickness H.sub.1_chk to an entry-side sheet thickness set value H.sub.1_set(=H.sub.1_chk/H.sub.1_set).
[0132] In this embodiment, the evaluation index deriving unit 702 is an example of the evaluation index deriving means. Further, in this embodiment, the ratio of the entry-side sheet thickness H.sub.1_chk to the entry-side sheet thickness set value H.sub.1_set(=H.sub.1_chk/H.sub.1_set) is an example of the evaluation index.
[0133] Then, at Step S805, an evaluation index determining unit 703 determines whether or not the ratio of the entry-side sheet thickness H.sub.1_chk to the entry-side sheet thickness set value H.sub.1_set (=H.sub.1_chk/H.sub.1_set) falls below a constant r. Incidentally, the entry-side sheet thickness set value H.sub.1_set is determined in advance based on the specifications of the steel sheet M. The entry-side sheet thickness H.sub.1_chk is derived at Step S803.
[0134] In this embodiment, the evaluation index determining unit 703 is an example of the determining means. Further, as described previously, in this embodiment, the ratio of the entry-side sheet thickness chk to the entry-side sheet thickness set value H.sub.1_set H.sub.1_chk/H.sub.1_set) is an example of the evaluation index.
[0135] The constant η is a value that exceeds 0 and falls below 1 (0<η<1). Therefore, at Step S805, it is determined whether or not the plasticity coefficient Q.sub.a-b is excessively large compared to the plasticity coefficient Q during the period from the timing t.sub.b to the timing t.sub.c. As illustrated in (4) Equation, the entry-side sheet thickness H.sub.1 and the plasticity coefficient Q are inversely proportional to each other. Further, the actual entry-side sheet thickness H.sub.1 does not significantly differ from the entry-side sheet thickness set value H.sub.1_set. Thus, if the entry-side sheet thickness set value H.sub.1_set is excessively larger than the entry-side sheet thickness H.sub.1_chk derived based on the plasticity coefficient Q.sub.a-b, the plasticity coefficient Q is considered to have decreased significantly near the timing t.sub.b. Thus, in this embodiment, the evaluation index determining unit 703 determines whether or not the ratio of the entry-side sheet thickness H.sub.1_chk to the entry-side sheet thickness set value H.sub.1_set falls below the constant n.
[0136] The constant η is set in advance as follows, for example. First, the time required to converge the elongation rate e of the steel sheet M to the target value e.sub.ref or to the vicinity of the target value is derived. This derivation is performed for each of a plurality of the preset load values P.sub.set Further, this derivation is performed by numerical simulations, simulated experiments, or the like. Then, based on the results of this derivation, it is specified how much the entry-side sheet thickness H.sub.1 becomes excessively large before the time required to converge the elongation rate e of the steel sheet M to the target value e.sub.ref or to the vicinity of the target value exceeds the target time. The constant η is set based on the result of this specification.
[0137] As a result of the determination at Step S805, when the ratio of the entry-side sheet thickness H.sub.1_chk to the entry-side sheet thickness set value H.sub.1_set (=H.sub.1_chk/H.sub.1_set) does not fall below the constant η, the new preset load value P.sub.set derived at Step S512 (correction amount P.sub.adj1 derived at Step S509) does not need to be updated again. Therefore, the processing at Step S503 in
[0138] On the other hand, as a result of the determination at Step S805, when the ratio of the entry-side sheet thickness H.sub.1_chk to the entry-side sheet thickness set value H.sub.1_set(=H.sub.1_chk/H.sub.1_set) falls below the constant n, the processing at Step S806 is executed. At Step S806, a sheet information deriving unit 704 derives the plasticity coefficient Q.sub.b-c based on the reduction position S.sub.b and the rolling load P.sub.b at the timing t.sub.b set at Step S507 and the reduction position S.sub.c and the rolling load P.sub.c at the timing t.sub.c set at Step S802. Further, the sheet information deriving unit 704 derives the entry-side sheet thickness H.sub.1_c of the steel sheet M at the timing t.sub.c based on the reduction position S.sub.b, the rolling load P.sub.b, and the elongation rate e.sub.b at the timing t.sub.b and the reduction position S.sub.c, the rolling load P.sub.c, and the elongation rate e.sub.c at the timing t.sub.c set at Step S802. Incidentally, the method of deriving the plasticity coefficient Q and the entry-side sheet thickness H.sub.1 is as explained in the processing at Step S508. In (3) Equation and (4) Equation at this time, i is b and j is c.
[0139] In this embodiment, the sheet information deriving unit 704 is an example of a sheet information deriving means. Further, in this embodiment, the values of the reduction positions S.sub.b and S.sub.c, the values of the rolling loads P.sub.b and P.sub.c, and the values of the elongation rates e.sub.b and e.sub.c are examples of the operation actual result values during the second period used when deriving the entry-side sheet thickness H.sub.1_c of the steel sheet M.
[0140] Incidentally, at Step S806, the general plasticity coefficient Q.sub.b-c during the period from the timing t.sub.b to the timing t.sub.c is derived based on the rolling loads P.sub.b and P.sub.c and the reduction positions S.sub.b and S.sub.c at the timings t.sub.b and t.sub.c. The entry-side sheet thickness H.sub.1, of the steel sheet M at the timing t.sub.c is derived based on the plasticity coefficient Q.sub.b-c and (4) Equation. Thus, the entry-side sheet thickness H.sub.1_, derived at Step S806 is different from the entry-side sheet thickness H.sub.1_chk derived at Step S803.
[0141] Pieces of subsequent processing at Steps S807 to S810 are the same as those at Steps S528 to S530 in
[0142] In this embodiment, a second preset load updating unit 415 including the second correction amount deriving unit 415a is an example of the second preset load updating means. Further, in this embodiment, the second correction amount deriving unit 415a is an example of the second correction amount deriving means.
[0143] Then, at Step S808, the second correction amount deriving unit 415a determines whether or not the absolute value |P.sub.adj2| of the correction amount P.sub.adj2 derived at Step S807 is equal to or less than the constant γ.
[0144] As a result of the determination at Step S808, when the absolute value |P.sub.adj2| of the correction amount P.sub.adj2 derived at Step S807 is equal to or less than the constant γ, the processing at Step S809 is omitted and the processing at Step S810 is executed. On the other hand, as a result of the determination at Step S808, when the absolute value |P.sub.adj2| of the correction amount P.sub.adj2 derived at Step S807 is not equal to or less than the constant γ, the processing at Step S809 is executed.
[0145] At Step S809, the second correction amount deriving unit 415a modifies the correction amount P.sub.adj2 derived at Step S807 so that the absolute value of the correction amount P.sub.adj2 derived at Step S807 becomes the constant γ.
[0146] Then, at Step S810, a second updated value deriving unit 415b derives the value obtained by adding the correction amount P.sub.adj2 derived at Step S807 or S809 to the pre-update preset load value P.sub.set′ as a new preset load value P.sub.set. Then, the processing at Step S503 in
[0147] In this embodiment, the new preset load value P.sub.set (P.sub.set2) is an example of the re-updated value of the preset load. Further, in this embodiment, the second preset load updating unit 415 including the second updated value deriving unit 415b is an example of the second preset load updating means. Further, in this embodiment, the second updated value deriving unit 415b is an example of the second updated value deriving means.
SUMMARY
[0148] As above, in this embodiment, the rolling control device 10 derives the entry-side sheet thickness H.sub.1_chk of the steel sheet M based on the operation actual result values during the period from the timing t.sub.b to the timing t.sub.c before the measured value P.sub.res of the rolling load of the steel sheet M becomes the updated preset load value P.sub.set. However, the plasticity coefficient Q is the plasticity coefficient Q.sub.a-b derived based on the operation actual result values during the period from the timing t.sub.a, which is before the timing t.sub.b when the rolling load of the steel sheet M has become the preset load value P.sub.set, to the timing t.sub.b. Thereafter, the rolling control device 10 determines whether or not it is necessary to re-update the updated preset load value P.sub.set based on the entry-side sheet thickness H.sub.1_chk of the steel sheet M. In this embodiment, as an index for determining whether or not it is necessary to re-update the preset load value P.sub.set, the entry-side sheet thickness H.sub.1 is used, which makes it easy for an on-site operator to intuitively grasp the difference. Thus, for example, by the rolling control device 10 outputting (for example, displaying) information on the entry-side sheet thickness H.sub.1_chk of the steel sheet M, the on-site operator can utilize the information as information that serves as a work guideline.
MODIFIED EXAMPLES
[0149] In this embodiment, there has been explained, as an example, the case where the entry-side sheet thickness H.sub.1_chk of the steel sheet M is compared with the entry-side sheet thickness set value H.sub.1_set. However, this embodiment does not need to be designed in this manner. For example, the entry-side sheet thickness H.sub.1 of the steel sheet M derived at Step S806 may be used instead of the entry-side sheet thickness set value H.sub.1_set. In this case, the processing at Step S806 is executed before Step S804.
[0150] Further, the physical quantity that is correlated with the plasticity coefficient Q is not limited to the entry-side sheet thickness H.sub.1 of the steel sheet M. For example, (3) Equation reveals that the difference between the rolling loads at the two timings and the difference between the reduction positions at the two timings are correlated with the plasticity coefficient Q. Thus, the physical quantity that is correlated with the plasticity coefficient Q may be the rolling load or the reduction position.
[0151] Incidentally, in this embodiment, in pieces of the processing other than the processing at Step S803, the value of the entry-side sheet thickness H.sub.1 of the steel sheet M may be a value measured by a sheet thickness meter.
Example
[0152] Next, there are explained examples. In this example, the rolling load and the elongation rate when the steel sheet M was temper-rolled were derived by numerical simulations.
[0153] In
[0154] As illustrated in
[0155] (Hardware of the Rolling Control Device 10)
[0156] There is explained an example of the hardware of the rolling control device 10. In
[0157] The CPU 1001 overall controls the entire rolling control device 10. The CPU 1001 uses the main memory 1002 as a work area to execute a program stored in the auxiliary memory 1003. The main memory 1002 stores data temporarily. The auxiliary memory 1003 stores various data, in addition to programs to be executed by the CPU 1001.
[0158] The communication circuit 1004 is a circuit intended for performing communication with the outside of the rolling control device 10. The communication circuit 1004 may perform radio communication or wire communication with the outside of the rolling control device 10.
[0159] The signal processing circuit 1005 performs various pieces of signal processing on signals received in the communication circuit 1004 and signals input according to the control by the CPU 1001.
[0160] The image processing circuit 1006 performs various pieces of image processing on signals input according to the control by the CPU 1001. The signal that has been subjected to the image processing is output on the display 1009, for example.
[0161] The user interface 1008 is a part in which the operator gives an instruction to the rolling control device 10. The user interface 1008 includes buttons, switches, dials, and so on, for example. Further, the user interface 1008 may include a graphical user interface using the display 1009.
[0162] The display 1009 displays an image based on a signal output from the image processing circuit 1006. The I/F circuit 1007 exchanges data with a device connected to the I/F circuit 1007. In
[0163] Incidentally, the CPU 1001, the main memory 1002, the auxiliary memory 1003, the signal processing circuit 1005, the image processing circuit 1006, and the I/F circuit 1007 are connected to the bus 1010. Communication among these components is performed via the bus 1010. Further, the hardware of the rolling control device 10 is not limited to the one illustrated in
Other Embodiments
[0164] Incidentally, the embodiments of the present invention explained above can be fabricated by causing a computer to execute a program. Further, a computer-readable recording medium in which the aforementioned program is recorded and a computer program product such as the aforementioned program can also be applied as the embodiment of the present invention. As the recording medium, it is possible to use a flexible disk, a hard disk, an optical disk, a magneto-optic disk, a CD-ROM, a magnetic tape, a nonvolatile memory card, a ROM, or the like, for example.
[0165] Further, the embodiments of the present invention explained above merely illustrate concrete examples of implementing the present invention, and the technical scope of the present invention is not to be construed in a restrictive manner by the embodiment. That is, the present invention may be implemented in various forms without departing from the technical spirit or main features thereof.
[0166] (In Relation to Claims)
[0167] The following is an example of the relationship between the claims and the embodiments. Note that the description of the claims is not limited to the description of the embodiments, as mentioned above.
<Claim 1>
[0168] The first timing is achieved by the timing t.sub.a, for example.
[0169] The second timing is achieved by the timing t.sub.b, for example.
[0170] The first preset load updating means is achieved by using the first preset load updating unit 408 (the first correction amount deriving unit 408a and the first updated value deriving unit 408b), for example.
[0171] The updated value of the preset load is achieved by the new preset load value P.sub.set (P.sub.set1), for example.
[0172] The third timing is achieved by the timing t.sub.c, for example.
[0173] The evaluation index deriving means is achieved by using the evaluation index deriving unit 412 or the evaluation index deriving unit 702, for example.
[0174] The evaluation index is achieved by using the ratio of the plasticity coefficient Q.sub.chk to the plasticity coefficient Q.sub.a-b(=Q.sub.chk/Q.sub.a-b) or the ratio of the entry-side sheet thickness H.sub.1_chk to the entry-side sheet thickness set value H.sub.1_set(=H.sub.1_chk/H.sub.1_set), for example.
[0175] The determining means is achieved by using the evaluation index determining unit 413 or the evaluation index determining unit 703, for example.
[0176] The second preset load updating means is achieved by using the second preset load updating unit 415 (the second correction amount deriving unit 415a and the second updated value deriving unit 415b), for example.
[0177] The re-updated value of the preset load is achieved by the new preset load value P.sub.set (P.sub.set2) for example.
<Claim 2>
[0178] The first correction amount deriving means is achieved by using the first correction amount deriving unit 408a, for example.
[0179] The first correction amount is achieved by the correction amount P.sub.adj1, for example.
[0180] The first updated value deriving means is achieved by using the first updated value deriving unit 408b, for example.
[0181] The second correction amount deriving means is achieved by using the second correction amount deriving unit 415a, for example.
[0182] The second correction amount is achieved by the correction amount P.sub.adj2, for example.
[0183] The second updated value deriving means is achieved by using the second updated value deriving unit 415b, for example.
<Claim 3>
[0184] The first plasticity coefficient deriving means is achieved by using the first plasticity coefficient deriving unit 406, for example.
[0185] The second plasticity coefficient deriving means is achieved by using the second plasticity coefficient deriving unit 411, for example.
[0186] The plasticity coefficient of the metal sheet derived by the first plasticity coefficient deriving means is achieved by using the plasticity coefficient Q.sub.a-b, for example.
[0187] The plasticity coefficient of the metal sheet derived by the second plasticity coefficient deriving means is achieved by using the plasticity coefficient Q.sub.chk, for example.
<Claims 4, 5>
[0188] The physical quantity that is correlated with the plasticity coefficient of the metal sheet is achieved by using the entry-side sheet thickness H.sub.1 of the steel sheet, the rolling load P, or the reduction position S, for example.
<Claim 6>
[0189] The first plasticity coefficient deriving means is achieved by using the first plasticity coefficient deriving unit 406, for example.
[0190] The entry-side sheet thickness deriving means is achieved by using the entry-side sheet thickness deriving unit 701, for example.
[0191] The plasticity coefficient of the metal sheet derived by the first plasticity coefficient deriving means is achieved by using the plasticity coefficient Q.sub.a-b for example.
[0192] The entry-side sheet thickness of the metal sheet derived by the entry-side sheet thickness deriving means is achieved by the entry-side sheet thickness H.sub.1_chk of the steel sheet M, for example.
[0193] The entry-side sheet thickness set value of the metal sheet based on the specifications of the metal sheet is achieved by the entry-side sheet thickness set value H.sub.1_set of the steel sheet M, for example.
[0194] The entry-side sheet thickness of the metal sheet at the third timing is achieved by the entry-side sheet thickness H.sub.1_c of the steel sheet M at the timing t.sub.c, for example.
<Claim 7>
[0195] The sheet information deriving means is achieved by using the sheet information deriving unit 414, for example.
INDUSTRIAL APPLICABILITY
[0196] The present invention can be utilized for temper rolling of a metal sheet, for example.