Nozzle for Spraying Substances and Method for the Open-Loop or Closed-Loop Control of the Nozzle
20230398560 · 2023-12-14
Inventors
Cpc classification
B05B7/1209
PERFORMING OPERATIONS; TRANSPORTING
B05B7/066
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A nozzle for spraying substances, more particularly dispersions, emulsions or suspensions, and to a method for the open-loop or closed-loop control of the volumetric flow rate of a substance to be sprayed and/or of a gas of a nozzle suitable for spraying substances, more particularly dispersions, emulsions or suspensions. The nozzle includes an inner tube discharge opening and a constriction in an inner tube channel carrying the substance to be sprayed at a distance from the inner tube discharge opening.
Claims
1. A nozzle for spraying substances, the nozzle comprising a nozzle body having a nozzle tip and a longitudinal axis, wherein the nozzle body has an inner tube connected to a feed for a substance to be sprayed and equipped with an inner tube channel comprising an inner tube channel inner wall and an inner tube channel cross-section having an inner tube channel cross-sectional area, and with an inner tube discharge opening having an inner tube discharge opening area, and an outer tube enclosing the inner tube at a radial distance and connected to a feed for a gas, comprising an outer tube discharge opening having an outer tube discharge opening area, and wherein the inner tube discharge opening and the outer tube discharge opening are located in a region of the nozzle tip, wherein a constriction is provided in the inner tube channel carrying the substance to be sprayed at a distance from the inner tube discharge opening, wherein the inner tube channel cross-sectional area is smaller in the constriction than the inner tube channel cross-sectional area of an inner tube channel discharge section between the constriction and the inner tube discharge opening.
2. The nozzle according to claim 1, wherein the constriction is designed as an inner tube channel section having an inner tube channel section length.
3. The nozzle according to claim 2, wherein the inner tube channel section has a constant inner tube channel cross-sectional area along the inner tube channel section length.
4. The nozzle according to claim 2, wherein the inner tube channel section has an inner tube channel cross-sectional area which decreases in the flow direction of the substance to be sprayed.
5. The nozzle according to claim 1, wherein the constriction has a constriction discharge opening, wherein the inner tube channel cross-sectional area widens in the flow direction of the substance to be sprayed along a constriction flowing-out length.
6. The nozzle according to claim 1, wherein the inner tube and the outer tube are arranged coaxially around a longitudinal axis.
7. The nozzle according to claim 1, wherein the inner tube and the outer tube are arranged relative to one another in such a way that the inner tube discharge opening is concentric with the outer tube discharge opening.
8. The nozzle according to claim 1, wherein an add-on part in the form of swirl bodies, swirl plates or the like for gas guidance is located in the region of the nozzle tip between the inner tube and the outer tube.
9. (canceled)
10. (canceled)
11. The nozzle according to claim 1, wherein the constriction is formed from a flexible material.
12. (canceled)
13. The nozzle according to claim 11, wherein a fluid chamber having a chamber volume and suitable for receiving and discharging fluid is provided in and/or at the flexible material, so that the inner tube channel cross-sectional area a can be adjusted in the constriction.
14. The nozzle according to claim 13, wherein several fluid chambers having a chamber volume and suitable for receiving and discharging fluid are provided in and/or at the flexible material, so that the inner tube channel cross-sectional area can be adjusted in the constriction and/or an outer tube channel cross-sectional area can be adjusted in the outer tube.
15. The nozzle according to claim 1, wherein the inner tube is of a multi-part design.
16. A method for the open-loop or closed-loop control of a volumetric flow rate of a substance to be sprayed and/or of a gas of a nozzle suitable for spraying substances, wherein the nozzle comprises a nozzle body having a nozzle tip and a longitudinal axis wherein the nozzle body has an inner tube connected to a feed for the substance to be sprayed and equipped with an inner tube channel comprising an inner tube channel inner wall and an inner tube channel cross-section having an inner tube channel cross-sectional area, and with an inner tube discharge opening having an inner tube discharge opening area, and an outer tube enclosing the inner tube at a radial distance and connected to a feed for a gas, comprising an outer tube discharge opening having an outer tube discharge opening area, and wherein the inner tube discharge opening and the outer tube discharge opening wherein a constriction is provided in the inner tube channel carrying the substance to be sprayed at a distance from the inner tube discharge opening, wherein the inner tube channel cross-sectional area is smaller in the constriction than the inner tube channel cross-sectional area of an inner tube channel discharge section between the constriction and the inner tube discharge opening and wherein the constriction is formed from a flexible material, wherein the constriction has a closed position for closing the inner tube channel and at least one open position, wherein the substance to be sprayed can flow at least through the inner tube channel in the at least one open position, wherein a fluid chamber having a chamber volume and suitable for receiving and discharging fluid is provided in and/or at the flexible material, so that the inner tube channel cross-sectional area can be adjusted in the constriction, whereby the nozzle is transferred from the one closed position of the inner tube channel into the at least one open position of the inner tube channel and vice versa.
17. The method according to claim 16, wherein, when the constriction is transferred from the one closed position of the inner tube channel into the at least one open position of the inner tube channel, the gas flowing though the other tube starts to flow through the outer tube at least at the same time as the constriction is transferred from the one closed position of the inner tube channel into the at least one open position of the inner tube channel.
18. The method according to claim 16, wherein, when the constriction is transferred from the one closed position of the inner tube channel into the at least one open position of the inner tube channel, the gas flowing though the other tube starts to flow through the outer tube before the constriction is transferred from the one closed position of the inner tube channel into the at least one open position of the inner tube channel.
19. The method according to claim 16, wherein, when the constriction is transferred from the at least one open position of the inner tube channel into the one closed position of the inner tube channel, the gas flowing through the outer tube ceases to flow through the outer tube at the earliest at the same time as the constriction is transferred from the at least one open position of the inner tube channel into the one closed position of the inner tube channel.
20. The method according to claim 16, wherein, when the constriction is transferred from the at least one open position of the inner tube channel into the one closed position of the inner tube channel, the gas flowing through the outer tube ceases to flow through the outer tube at the earliest after the constriction has been transferred from the at least one open position of the inner tube channel into the one closed position of the inner tube channel.
21. The method according to claim 16, wherein the chamber volume of the fluid chamber can be or is changed continuously by receiving or discharging fluid, or the chamber volumes of the fluid chambers can be or are changed continuously by receiving fluid or discharging fluid.
22. The method according to claim 21, wherein the chamber volumes of the fluid chambers can be or are changed independently of one another by receiving fluid or discharging fluid.
23. The method according to claim 21, wherein the several fluid chambers are selectable in such a way that the inner tube channel of the inner tube or the outer tube can be opened up or closed independently of each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The invention is explained in greater detail below with reference to the accompanying drawing, in which:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] Unless specified otherwise, the following description relates to all embodiments of a nozzle 1 according to the invention for spraying substances and/or of a method according to the invention for the open-loop or closed-loop control of the volumetric flow rate of a substance to be sprayed and/or of a gas of a nozzle 1 suitable for spraying substances, in particular dispersions, emulsions or suspensions, as illustrated in the drawing.
[0038] The nozzle 1 for atomising substances, in particular dispersions, emulsions or suspensions, comprises a nozzle body 3 having a nozzle tip 2 and a longitudinal axis X-X. The nozzle body 3 has an inner tube 10, which is connected to a feed for the substance to be sprayed and has an inner tube channel inner wall 4, an inner tube channel 7 with an inner tube channel cross-section 6 having an inner tube channel cross-sectional area 5 and an inner tube 10 with an inner tube discharge opening 9 having an inner tube discharge opening area 8. The inner tube 10 of the nozzle 1 is designed in one part in the first embodiment, expediently from a plastic material.
[0039] The nozzle body 3 has an outer tube 14, which encloses the inner tube 10 at a radial distance 11 and is connected to a feed for a gas and comprises an outer tube discharge opening 13 having an outer tube discharge opening area 12. Between the inner tube 10 and the outer tube 14, an annular gap 16 having an annular gap width 15 is formed. The annular gap width 15a of the annular gap 16 decreases in the region of the nozzle tip 2.
[0040] In the illustrated embodiment the inner tube 10 and the outer tube 14 are arranged coaxially around the longitudinal axis X-X, so that the inner tube 10 essentially has the same distance 11 from the outer tube 14 at any position of the longitudinal axis X-X. In the region of the nozzle tip 2 the distance 11a between the inner tube 10 and the outer tube 14 is smaller, corresponding to the reduced annular gap width 15a. In the first embodiment of the preferred nozzle 1 the inner tube 10 and the outer tube 14 are arranged relative to each other in such a way that the inner tube discharge opening 9 is concentric with the outer tube discharge opening 13. Other, non-concentric arrangements of the inner tube discharge opening 9 and the outer tube discharge opening 13 are realised in embodiments not shown in the drawing. In addition, the inner tube discharge opening 9 and the outer tube discharge opening 13 are located in the region of the nozzle tip 2.
[0041] In the inner tube channel 7 carrying the substance to be sprayed, a constriction 18 is located at a distance 17 from the inner tube discharge opening 9. In the constriction 18 the inner tube channel cross-sectional area 5a is smaller than the inner tube channel cross-sectional area 5b of an inner tube channel discharge section 19 between the constriction 19 and the inner tube discharge opening 13.
[0042] In addition, the constriction 18 is designed as an inner tube channel section 21 having an inner tube channel section length 20 in the illustrated first embodiment. In this the inner tube channel section 21 has a constant inner tube channel cross-sectional area 5a along the inner tube channel section length 20. In another embodiment not shown in the drawing the constriction 18 is designed as an aperture or restrictor, for example.
[0043] In addition, the constriction 18 has a constriction inlet section 23 with a constriction inlet length 22 and a constriction outlet section 25 with a constriction outlet length 24. Along a constriction inlet length 22 the inner tube channel cross-sectional area 5 is reduced to the inner tube channel cross-sectional area 5a.
[0044] The inner tube channel cross-sectional area 5a increases along the constriction outlet length 24 in the flow direction of the substance to be sprayed to the inner tube channel cross-sectional area 5b. As a result, deposits can form only with great difficulty, if at all, in the region of a constriction outlet opening 26 of the constriction 18, which corresponds to the nozzle opening.
[0045]
[0046] As already described in
[0047] The outer tube 14 has a circular outer tube discharge opening 13 with the circular outer tube discharge opening area 12 and an outer tube end face 27.
[0048] The deposits having a negative effect on the spray pattern of the nozzle tend to build up at the outer tube end face 27.
[0049] The inner tube 10 having the inner tube channel 7 with the inner tube channel inner wall 4 has in the first embodiment the circular inner tube discharge opening 9 with the circular inner tube discharge opening area 8.
[0050] In the first embodiment of the preferred nozzle 1 shown in
[0051]
[0052] The flexible material 28 expediently is a polymer, preferably a synthetic polymer, in particular a silicone.
[0053] A fluid chamber 30 with a chamber volume 29 is located in the flexible material 28. The fluid chamber 30 is suitable for receiving or discharging fluid, so that the inner tube channel cross-sectional area 5a is adjustable in the constriction 18.
[0054] This means that, as fluid is received in or discharged from the chamber volume 29 of the fluid chamber 30, a volumetric flow rate of the substance flowing through the inner tube channel 7 is variable and expediently precisely adjustable. In addition, the fluid chamber 30 expediently has a feed line and a discharge line for a fluid adjusting the chamber volume 29, in particular a gas. The chamber volume 29 is increased by receiving fluid and correspondingly reduced by discharging fluid.
[0055] In its basic structure the preferred nozzle 1 according to the second embodiment otherwise corresponds to the first embodiment of the preferred nozzle 1.
[0056] In the second embodiment shown in
[0057]
[0058] In further embodiments the flexible material 28 of the constriction 18 has been designed such that either the substance to be sprayed and flowing through the inner tube channel 7 or the gas flowing through the annular gap 16 is adjustable.
[0059]
[0060]
[0061] The nozzle 1 accordingly has a nozzle body 3 having a nozzle tip 2 and a longitudinal axis X-X. In this the nozzle body 3 comprises an inner tube 10 connected to a feed for the substance to be sprayed and equipped with an inner tube channel 7 comprising an inner tube channel inner wall 4, an inner tube channel cross-section 9 having an inner tube channel cross-sectional area 8, and an inner tube discharge opening 9 having an inner tube discharge opening area 8, and an outer tube 14 enclosing the inner tube 10 at a radial distance and connected to a feed for a gas, comprising an outer tube discharge opening 13 having an outer tube discharge opening area 12.
[0062] The inner tube discharge opening 9 and the outer tube discharge opening 13 are located in the region of the nozzle tip 2.
[0063] In the inner tube channel 7 carrying the substance to be sprayed, a constriction 18 is located at a distance 17 from the inner tube discharge opening 9, wherein the inner tube channel cross-sectional area 5a is smaller in the constriction 18 than the inner tube channel cross-sectional area 5b of an inner tube channel discharge section 19 between the constriction 18 and the inner tube discharge opening 13. The inner tube 10 is of a multi-part design.
[0064] In this the constriction 18 is formed from a flexible material 28, wherein the constriction 18 has a closed position for closing the inner tube channel 7 and at least one open position, wherein the substance to be sprayed can flow through the inner tube channel 7 in the at least one open position. In the region of the constriction 18, a fluid chamber 30 having a fluid chamber volume 29 and suitable for receiving or discharging fluid is located in the flexible material 28, so that the inner tube channel cross-sectional area 5a is adjustable in the constriction 18, whereby the nozzle is transferred from the one closed position of the inner tube channel 7 into the at least one open position of the inner tube channel 7 and vice versa.
[0065] While the constriction 18 is transferred from the one closed position of the inner tube channel 7 into the at least one open position of the inner tube channel 7, the gas flowing through the annular gap 16 of the outer tube 14 begins to flow through the outer tube 14 at least at the same time as the transfer of the constriction 18 from the one closed position of the inner tube channel 7 into the at least one open position of the inner tube channel 7. In a preferred configuration of the nozzle 1, the gas flowing through the outer tube 14 begins to flow through the outer tube 14 before the constriction 18 is transferred from the one closed position of the inner tube channel 7 into the at least one open position of the inner tube channel 7.
[0066] In addition, while the constriction 18 is transferred from the at least one open position of the inner tube channel 7 to the one closed position of the inner tube channel 7, the gas flowing through the annular gap 16 of the outer tube 14 ceases to flow through the outer tube 14 at the earliest at the same time as the transfer of the constriction 18 from the at least one open position of the inner tube channel 7 to the one closed position of the inner tube channel 7. While the constriction 18 is transferred from the at least one open position of the inner tube channel 7 to the one closed position of the inner tube channel 7, the gas flowing through the annular gap 16 of the outer tube 14 expediently ceases to flow through the outer tube 14 after the transfer of the constriction 18 from the at least one open position of the inner tube channel 7 to the one closed position of the inner tube channel 7.
[0067] In the illustrated embodiment the preferred nozzle 1 has a closed position for the inner tube 10 and for the outer tube 14, in particular the annular gap 16, as well. In this both the inner tube 10 and the outer tube 14 can be opened up and closed dependently on each other.
[0068]
[0069] In its basic structure the preferred nozzle 1 according to the third embodiment corresponds to the second embodiment of the preferred nozzle 1 shown in
[0070] In the present third embodiment of the preferred nozzle 1, the add-on part 31 has openings 32 at an angle to the gas, in particular an atomising air, flowing parallel to the outer tube 14. As a result, the gas flowing in the annular gap 16 is made to swirl about the longitudinal axis X-X. By the swirl about the longitudinal axis X-X the flow of the substance to be sprayed can be influenced at the outer tube discharge opening 13 of the outer tube 14. As realised in other embodiments not shown in the drawing, the openings 32 can have different angles and openings widths as well. They generate a swirl of the gas, whereby the spray pattern of the spray and thus the droplet size can be adjusted.
[0071] The add-on part 31 is preferably located in the region of the nozzle tip 2 between the outer tube 14 and the inner tube 10. In a particularly preferred configuration the add-on part 31 is arranged to guide the inner tube 10.
[0072] The add-on part 31 can also be designed in the form of swirl bodies, e.g. flow baffles or the like, for gas guidance. The add-on part 31 is expediently joined permanently to the inner tube 10 and the outer tube 14. This increases the stability of the nozzle 1 in the region of the nozzle tip 2. In addition, by the installation of an add-on part 31 in the form of swirl bodies, swirl plates or the like, the guidance of the flow of gas, in particular atomising air, can be influenced at the nozzle tip 2, in particular in the discharge region of the nozzle 1. Because of this the flow behaviour of the gas flowing through the annular gap 16 can be changed and adjusted precisely at the outer tube discharge opening 13, in order to improve the spray pattern of the nozzle 1 for the production and/or spraying process. In addition, because of this the spray symmetry and the droplet size of the substance to be sprayed, preferably a liquid and particularly preferably a dispersion, emulsion or suspension, can be adjusted directly.
[0073] Furthermore, when being installed into the outer tube 14, the inner tube 10 is guided and always held in the desired position—in
[0074]
[0075] In its basic structure the preferred nozzle 1 according to the fourth embodiment corresponds to the second embodiment of the preferred nozzle 1 shown in
[0076] The chamber volumes 29a, 29b, 29c of the fluid chambers 30a, 30b, 30c can expediently be adjusted and/or changed independently of one another by receiving or discharging fluid.
[0077] Owing to the continuous adjustability of the chamber volumes 29a, 29b, 29c of the fluid chambers 30a, 30b, 30c, it is possible to adjust the volumetric flow rate of the substance to be sprayed and of the gas atomising the substance to be sprayed precisely and in a targeted manner, so that the symmetry and the droplet size of the spray can be adjusted optimally for the respective process, in particular a coating process of particles, preferably tablets. The independent adjustability of the chamber volumes 29a, 29b, 29c also facilitates an optimal adaptation of the volumetric flow rate of the substance to be sprayed to the atomising gas and vice versa. This makes it possible to react even to the smallest changes in the symmetry or droplet size in the spray.
[0078] Other embodiments not shown in the drawing moreover offer the opportunity to activate the several fluid chambers 30 in such a way that either the inner tube channel 7 of the inner tube 10 or the outer tube 14 can be opened up and closed independently of each other.
[0079]
[0080] To this end the nozzle 1 according to the fifth embodiment has furthermore several fluid chambers 30a to 30c with a chamber volume 29a to 29c in and/or at the flexible material 28. The fluid chambers 30a to 30c are suitable for receiving or discharging fluid. Because of this the inner tube channel cross-sectional area 5a in the constriction 18 and/or an outer tube channel cross-sectional area 33 in the outer tube 14 are/is adjustable. In order to prevent a mutual influence of the fluid chambers 30a to 30c, fluid chamber limiting devices 34 are installed between the fluid chambers 30a to 30c, here between the fluid chambers 29a and 29b adjusting the constriction 18 and thus the inner tube channel cross-sectional area 5a on the one hand and the fluid chamber 29c adjusting the outer tube channel cross-sectional area 33 on the other hand.
[0081] If fluid is supplied to the chamber volumes 29a and 29b, the fluid chambers 29a and 29b become larger and limit the flow of the substance to be sprayed through the constriction 18 by reducing the inner tube channel cross-sectional area 5a. The outer tube channel cross-sectional area 33 is not affected by this.
[0082] The opposite case is possible as well: if fluid is supplied to the chamber volume 29c, the fluid chamber 29c becomes larger and limits the flow of the gas by reducing the outer tube channel cross-sectional area 33. The inner tube channel cross-sectional area 5a is not affected by this.
[0083] It is furthermore possible to fill the fluid chambers 30a to 30c independently of one another by activating the fluid volumes 29a to 29c, so that the inner tube channel cross-sectional area 5a and/or the outer tube channel cross-sectional area 33 can be adjusted independently of each other. In this respect the several fluid chambers can be activated in such a way that the inner tube channel 7 of the inner tube 10 or the outer tube 14 can be opened up or closed independently of each other. The independently adjustable inner tube channel cross-sectional area 5a and/or outer tube channel cross-sectional area 33 offer(s) the advantage of adjusting the volumetric flow rates of the substance to be sprayed independently of the gas, in particular an atomising gas such as air, and thus being able to react individually to process conditions changing during the process.