FLOTATION CELL VORTEX STABILIZER
20230398555 · 2023-12-14
Inventors
Cpc classification
B03D1/1493
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A self-aspirated froth flotation cell 100 may include a slurry vortex stabilizer 166 having an annular body 234 with an upper annular edge 176 and an aperture 180 extending through a central region of the annular body 234. The aperture 180 may have an inner surface 182 bounded between an upper inner edge 178 and a lower inner edge 200 that is configured to allow the drive shaft 142 to rotate freely therein in close proximity to the inner surface 182. The slurry vortex stabilizer 166 may have an annular undersurface 210 configured with a inner first portion 212, a second portion 236 provided around the first portion 212, and an annular intersection, transition, or inflection 214 therebetween. A sloped upper surface 242 which tapers downwardly towards the central region of the annular body 234 as it approaches the aperture 180 forms a lower fluid surface boundary within a standpipe 152 of the self-aspirated froth flotation cell 100.
Claims
1. A slurry vortex stabilizer 166, for placement within a tank 112 of a self-aspirated froth flotation cell 100, the slurry vortex stabilizer 166 being configured for placement above a rotor 114 of the self-aspirated froth flotation cell 100 and being configured to surround a drive shaft 142 supporting and driving rotation of the rotor 114, the slurry vortex stabilizer 166 comprising: an annular body 234 having an upper annular edge 176 and an aperture 180, the aperture 180 extending through a central region of the annular body 234, the aperture 180 having an inner surface 182 bounded between an upper inner edge 178 and a lower inner edge 200 and being configured to allow the drive shaft 142 to rotate freely therein in close proximity to the inner surface 182; an annular undersurface 210 comprising an inner first portion 212, a second portion 236 provided around the first portion 212, and an annular intersection, transition, or inflection 214 therebetween; and, a sloped upper surface 242 which tapers downwardly towards the central region of the annular body 234 as it approaches the aperture 180; wherein the undersurface 210 of the annular body 234 is configured to be provided radially-inwardly of a disperser hood 136 in the self-aspirated froth flotation cell 100.
2. The slurry vortex stabilizer 166 defined in claim 1, wherein the first portion 212 is located radially-inwardly of the second portion 216 with respect to an axis of rotation 118 of the drive shaft 142 and/or rotor 114, and wherein the first portion 212 is located closer to the aperture 180, lower inner edge 200, and/or inner surface 182 of the aperture 180 than the second portion 216.
3. The slurry vortex stabilizer 166 defined in claim 1, wherein the aperture 180 extends concentrically through the annular body 234 such that radial distances between the upper inner edge 178 and upper annular edge 176 are equidistant around the slurry vortex stabilizer 166.
4. The slurry vortex stabilizer 166 defined in claim 1, wherein the sloped upper surface 242 comprises a concave dished upper surface 174.
5. The slurry vortex stabilizer 166 defined in claim 4, wherein the concave dished upper surface 174 comprises a frustospherical surface.
6. The slurry vortex stabilizer 166 defined in claim 1, wherein the sloped upper surface 242 comprises an angled floor 222.
7. The slurry vortex stabilizer 166 defined in claim 6, wherein the angled floor 222 comprises a faceted surface, a frustoconical surface, a frustospherical surface, a concave surface, or a dished surface.
8. The slurry vortex stabilizer 166 defined in any claim 1, wherein the first portion 212 comprising a convex, frustospherical, or frustoconical surface.
9. The slurry vortex stabilizer 166 defined in claim 1, wherein the second portion 236 comprises a concave, dished, or tapered surface.
10. The slurry vortex stabilizer 166 defined in claim 9, wherein the concave, dished, or tapered surface narrows towards the intersection or transition 214.
11. The slurry vortex stabilizer 166 defined in claim 1, further comprising a number of webs 218 extending upwardly from the sloped upper surface 242, and define at least one interface 230 therebetween.
12. The slurry vortex stabilizer 166 defined in claim 11, wherein the webs 218 are provided between the upper annular edge 176 and an external wall 224 of a central hub 220, and define at least one interface 228 therebetween.
13. The slurry vortex stabilizer 166 defined in claim 1, further comprising a disperser hood 136.
14. The slurry vortex stabilizer 166 defined in claim 13, wherein the disperser hood 136 is integrally provided to the slurry vortex stabilizer such that the slurry vortex stabilizer 166 and disperser hood 136 share a monolithic and unitary structure.
15. The slurry vortex stabilizer 166 defined in claim 13, wherein a gap 190 is provided between an outer peripheral surface 188 of the annular body 234 and an upper collar 184 of the disperser hood 136 for receiving a lower portion of a standpipe 152 within the self-aspirated froth flotation cell 100.
16. The slurry vortex stabilizer 166 defined in claim 15, wherein the upper collar 184 comprises at least one mounting feature 194 for mounting the upper collar 184 to the standpipe 152.
17. The slurry vortex stabilizer 166 defined in claim 13, wherein the disperser hood comprises a lower bell 196 extending downwardly and radially-outwardly from the upper collar 184, the lower bell comprising an upper bell surface 202, a lower bell surface 208, a lower outer peripheral surface 206, and a number of perforations or openings 204 extending through the lower bell surface 208 and the upper 202 and lower 208 bell surfaces.
18. The slurry vortex stabilizer 166 defined in claim 17, wherein the upper bell surface 202 and lower bell surface 208 are frustoconical.
19. The slurry vortex stabilizer 166 defined in claim 15, wherein the sloped upper surface 242 of the body 234 is configured to form a lower fluid boundary surface within the standpipe 152.
20. The slurry vortex stabilizer 166 defined in claim 1, further comprising one or more mounting features 232 for securing the annular body 234 to a separable detachable disperser hood 136 and/or to a separable detachable disperser 134.
21. The slurry vortex stabilizer 166 defined in claim 20, wherein the slurry vortex stabilizer 166 is configured for attachment to both the disperser 134 and disperser hood 136 via the one or more mounting features 232.
22. The slurry vortex stabilizer 166 defined in claim 1, wherein the body 234 is located radially inward from the disperser 134 and/or the disperser 134 surrounds an outer peripheral surface 188 annular body 234.
23. The slurry vortex stabilizer 166 defined in claim 1, comprising an upper collar 184.
24. The slurry vortex stabilizer 166 defined in claim 23, wherein the upper collar 184 is modular and comprises an upper portion 184a defining a portion of a disperser 134, and a lower portion 184b defining a portion of a disperser hood 136, the upper portion 184a being separable from the lower portion 184.
25. The slurry vortex stabilizer 166 defined in claim 1, wherein the sloped upper surface the annular body 234 is configured to be provided radially inward of surfaces of a disperser 134 or disperser hood 136 within the self-aspirated froth flotation cell 100.
26. (canceled)
27. A self-aspirated froth flotation cell 100 comprising the slurry vortex stabilizer 166 defined claim 1.
28. A method of performing a flotation operation comprising: providing the slurry vortex stabilizer 166 defined in claim 1 within the tank 112 of the self-aspirated froth flotation cell 100, around the drive shaft 142 and above the rotor 114 such that the inner surface 182 of the aperture 180 surrounds the drive shaft 142; rotating the rotor 114 and drive shaft 142 while slurry is held within the tank 112; and drawing air into the slurry within the tank 112; and preventing formation of a slurry vortex 6 or waves in the slurry in the tank by virtue of the provision of the slurry vortex stabilizer 166 within the tank 112.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
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[0036]
[0037]
DETAILED DESCRIPTION
[0038] As illustrated in
[0039] A lower end of the rotor 114 may be juxtaposed to an upper end of a draft tube assembly 110. As shown, the lower end of rotor 114 may be juxtaposed to an upper end of a cylindrical draft tube extension (i.e., spacer element) 125, which is coupled at a lower end thereof to a conical draft tube 126. Conical draft tube 126 may be spaced from a lower wall or panel 128 of tank 112 by a plurality of supports 130. Supports 130 may define a plurality of openings 132 through which pulp or slurry can move into the conical draft tube 126. During operation, the pulp or slurry is drawn through the openings 132 and into the conical draft tube 126, up the cylindrical draft tube extension 125, and towards the rotor 114. By virtue of surfaces of the rotor 114 (and/or vanes 116) being disposed within and/or in close proximity of the draft tube 110, the rotor 114 may act to pump the pulp or slurry through the openings 132, upwardly into the draft tube 110, and then radially outwardly (e.g., through an optional stationary fenestrated disperser 134 and/or disperser hood 136) along general direction 7, without limitation.
[0040] An upper end of the rotor 114 may be surrounded by an optional stationary fenestrated disperser 134. The disperser 134 may be tubular in design and preferably arranged to be coaxial with rotor 114. When employed, disperser 134 may serve to facilitate shearing of air bubbles formed by rotation of the rotor 114 and/or to reduce the energy after mixing of air and pulp. Positioned over and/or circumferentially about the disperser 134 (where used) and surrounding rotor 114 may be a perforated conical disperser hood 136 for stabilizing the pulp surface. The disperser hood 136 may at least partially envelop or surround upper outer portions of the disperser 134 and/or rotor 114 as shown in
[0041] Rotor 114 may be operatively connected to a motor 140 via a drive shaft 142, one or more transmission belts 144, and one or more sheaves 146 and 148 as depicted in
[0042] The tank 112 of the froth flotation cell may be provided along an upper end thereof with a froth overflow weir (i.e., launder) 160 which is configured to receive froth and channel it away from the froth flotation cell 100. A pipe 162 (e.g., galvanized pipe) and one or more nozzle elements 164 provided thereto may be provided to the froth flotation cell for delivering cleaning fluid and spraying/washing/cleaning froth in launder 160. Optionally, one or more nozzle elements 164 may be provided to the pipe 162 for cleaning froth at various locations around the top of tank 112, without limitation.
[0043] A standpipe 152 may be mounted at least partially inside tank 112 proximate an upper end of the rotor 114. The standpipe 152 facilitates ingesting of air in to pulp or slurry within tank 112 by virtue of rotor 114 spinning along axis 118. As air is ingested into standpipe 152, a fluctuating height slurry vortex 6 traditionally develops within standpipe 152 as described in the background of this description and depicted in
[0044] For example, during operation of the froth flotation cell 100, as the drive shaft 142 rotates (see arrow 170), a slurry vortex 6 with a somewhat upward velocity vector 172 may form. To combat this, a slurry vortex stabilizer 166 according to the invention is provided below and/or within the standpipe 152, above the rotor 114 and around the drive shaft 142. The slurry vortex stabilizer 166 may, in some embodiments, be positioned, for example, between a disperser 134 and the standpipe 152, radially inward of the disperser hood 136, without limitation. The slurry vortex stabilizer 166 serves to combat the formation of the slurry vortex 6 in the first place, control and mitigate movement and fluodynamic effects of a formed slurry vortex 6, and/or combat disruptions to pulp or slurry within the tank 112 which might be caused by consequential dynamic movements of the slurry vortex 6, without limitation.
[0045] By virtue of its design, the slurry vortex stabilizer 166 may be configured to substantially fluidly-isolate the region inside of the standpipe 152 from contents within the tank 112 (e.g., pulp or slurry). Embodiments of the slurry vortex stabilizer 166 may be uniquely adapted to discourage slurry or pulp within tank 112 from migrating upward into the standpipe 152 by virtue of its body 234, thereby providing a substantial physical barrier between the drive shaft 142 and inner fluid boundaries of the standpipe 152. By minimizing the amount of tank 112 contents that can move up into the standpipe 152 from the tank 112 (via a tortuous path between the slurry vortex stabilizer 166 and rotating drive shaft 142), the overall mass and/or height of any slurry vortex 6 that can be generated in the standpipe can be controlled, minimized, or eliminated entirely. Said differently, in the presence of the novel slurry vortex stabilizer 166 described herein, the mass or volume of slurry that may be able to find its way into and/or remain within the standpipe 152 during froth flotation cell 100 operation will have a much-reduced negative impact on overall fluid dynamic environments occurring within the tank 112. For example, any fluctuations in height of a diminished slurry vortex 6 present in the standpipe 152 will have less ability to form disruptions such as waves within tank 112 due to a lesser possible hydrostatic head pressure and/or downward slurry momentum.
[0046]
[0047] Slurry vortex stabilizer 166 may be made integral (i.e., monolithic with) a disperser hood 136 as shown in
[0048] A slurry vortex stabilizer 166, according to embodiments of the invention, may comprise a body 234 having a sloped upper surface 242, an annular undersurface 210, and an outer peripheral surface 188. An upper annular edge 176 may surround the sloped upper surface 242 and define an upper peripheral edge of the body 234. In some embodiments (
[0049] The annular undersurface 210 may comprise a first portion 212 and a second portion 236 separated by an intersection, transition, or inflection 214 therebetween. The first portion 212 and second portion 236 may have different surface shapes and/or profiles, without limitation. The first portion 212 may comprise a protruding surface, for example, a convex, frustospherical, or frustoconical surface, without limitation. The second portion 236 of the annular undersurface 210 may comprise a concave, dished, recessed, or tapered surface, without limitation. The first portion 212 may be surrounded by the second portion 236 and more proximate to the aperture 180.
[0050] In some embodiments (
[0051] In some embodiments (e.g., as shown in
[0052] In any of the embodiments disclosed herein, disperser hood 136 may comprise a lower bell 196 (e.g., flared frustoconical flange) extending radially outwardly and downwardly from the upper collar 184 from a collar-bell intersection 198. The lower bell 196 may therefore be provided below upper collar 184 and extend therefrom proximate the collar-bell intersection 198. The lower bell 196 may comprise an upper bell surface 202, a lower bell surface 208, a lower outer peripheral edge defining a radially-outermost profile or periphery of the lower bell 196, and perforations or a number of openings 204 extending through the lower bell 196 and its upper 202 and lower 208 surfaces.
[0053] In some embodiments, one or more mounting features 232 may be provided to the outer peripheral surface 188 of the body 234. Each of the mounting features 232 may comprise an aperture or hole for securing a fastener (e.g., bolt, pin, screw) to an optional disperser 134 and/or disperser hood 136. In such embodiments, one or more mounting features 240, 244 (e.g., aperture, hole) aligned and complimentary with mounting features 232 may be provided to the disperser 134 and disperser hood 136, respectively. A fastener, such as a bolt, pin, or screw (not shown) may engage the mounting features 232, 240, 244, to secure the slurry vortex stabilizer 166, disperser 134, and disperser hood 136 together. While not shown, the disperser 134 may be omitted from the assembly such that the disperser hood 136 may be coupled directly to the body 232 of the slurry vortex stabilizer 166 via mounting features 232, 244 in the absence of a disperser 134 therebetween.
[0054] It should be understood that in some embodiments, while not shown, the disperser 134 may be optionally omitted from the froth flotation cell 100 and slurry vortex stabilizer 166/disperser hood 136 assembly. It should further be understood that while not shown, in some embodiments, disperser hood 136 may comprise a number of vanes (e.g., radially-inwardly and downwardly-extending scalloped vanes) extending from lower bell surface 208. The vanes extending from the lower bell surface 208 (not shown) may comprise, for example, those shown and disclosed in Applicant's co-pending patent application U.S. Ser. No. 62/975,475 filed 12 Feb. 2020, which is incorporated by reference in its entirety, for any and all purposes, as if fully set forth herein.
[0055] Turning to
[0056] A number of webs 218 may extend between the annular upper rim or projection 226 and the central hub 220 as shown. The webs 218 may, according to some non-limiting embodiments, may comprise triangular, radially-extending, stationary vanes, without limitation. The webs 218 may be skewed, curved, slanted, obliquely-arranged, offset, or canted with respect to: the rotational axis 118, a radial direction 118′, or a direction 118″ which is transverse to the radial direction 118′ (e.g., a tangential direction), without limitation.
[0057] The webs 218 may define a number of upper pockets 216 therebetween. Each upper pocket 216 may be defined between surfaces of webs 218, an angled floor 222, and the external wall 224 of the central hub 220. A hub/floor interface 228 may define a lower corner edge of an upper pocket 216 in a radial direction along the angled floor 222, without limitation. A web/floor interface 230 may define a lower corner edge of an upper pocket 216 in a direction 118″ which is transverse to the radial direction 118′ (e.g., a tangential direction) along the angled floor, without limitation.
[0058] Although the invention has been described in terms of particular embodiments and applications, one of ordinary skill in the art, in light of this teaching, can generate additional embodiments and modifications without departing from the spirit of or exceeding the scope of the claimed invention.
[0059] Nomenclature and technical terms used in this description and the claims to define features has been chosen for convenience, and it should be understood that specific terms used herein may be replaced with art-recognized equivalents. For example, while the term “slurry vortex stabilizer 166” has been arbitrarily chosen and used consistently throughout this specification and in the claims, this term could be obviously replaced with similar terms like “vortex stabilizer,” “stabilizing structure,” “vortex prevention means,” “structure for preventing slurry vortex formation,” “structure for mitigating effects of slurry vortex formation,” “standpipe isolation device,” “standpipe seal,” “baffle between standpipe and drive shaft,” “sealing structure,” “slurry wave prevention apparatus,” and the like, without departing from the scope and spirit of the invention.
[0060] Accordingly, it is to be understood that the drawings and descriptions herein are proffered by way of example to facilitate comprehension of the invention and should not be construed to limit the scope thereof.
REFERENCE NUMERAL IDENTIFIERS
[0061] A Longitudinal axis [0062] B Longitudinal axis [0063] D Longitudinal axis [0064] 2 Standpipe (or tube) [0065] 3 General direction (e.g., downward) [0066] 4 Rotor (or impeller) [0067] 5 General direction (e.g., upward) [0068] 6 Slurry vortex [0069] 7 General direction (e.g., radially-outwardly, lateral, transverse) [0070] 100 Self-aspirated froth flotation cell [0071] 110 Cylindrical draft tube [0072] 112 Tank [0073] 114 Rotor (or impeller) [0074] 116 Vane [0075] 118 Axis of rotation (of impeller 114, drive shaft 142) [0076] 118′ Radial direction (e.g., towards axis of rotation 118, longitudinal axis D, drive shaft 142, or center of tank 112) [0077] 118″ Direction transverse to radial direction 118′ (e.g., tangential direction) [0078] 125 Cylindrical draft tube extension or spacer element [0079] 126 Conical draft tube [0080] 128 Lower wall or panel [0081] 130 Supports [0082] 132 Opening(s) [0083] 134 Stationary fenestrated disperser [0084] 136 Disperser hood [0085] 140 Motor [0086] 142 Drive shaft [0087] 144 Transmission belt(s) [0088] 146 Sheave(s) [0089] 148 Sheave(s) [0090] 150 Mechanism stand [0091] 152 Standpipe (or tube) [0092] 154 Belt guard [0093] 156 Bearing housing [0094] 158 Slide gate air control device [0095] 160 Overflow weir (or launder) [0096] 162 Pipe for spraying wash water (e.g., galvanized pipe) [0097] 164 Nozzle element for spraying wash water [0098] 166 Slurry vortex stabilizer (i.e., slurry vortex 6 stabilizer or stabilizing structure therefor, structure for preventing slurry vortex 6 formation, structure for mitigating effects of slurry vortex 6 formation, standpipe isolation device, seal or baffle between standpipe 152 and drive shaft 142) [0099] 168 Lower standpipe region [0100] 170 Direction of rotation (e.g., clockwise as shown) [0101] 172 Velocity vector (e.g., somewhat upward) [0102] 174 Concave dished upper surface (e.g., frusto-spherical surface) [0103] 176 Upper annular edge [0104] 178 Upper inner edge [0105] 180 Aperture [0106] 182 Inner surface (e.g., cylindrical surface) [0107] 184 Upper collar [0108] 184a Modular upper portion (of upper collar 184) [0109] 184b Modular lower portion (of upper collar 184) [0110] 186 Upper collar rim [0111] 188 Outer peripheral surface [0112] 190 Gap [0113] 192 Mounting boss [0114] 194 Mounting feature (e.g., aperture, hole) [0115] 196 Lower bell (e.g., flared frustoconical flange) [0116] 198 Collar-bell intersection [0117] 200 Lower inner edge [0118] 202 Upper bell surface [0119] 204 Perforations or openings [0120] 206 Lower outer peripheral edge [0121] 208 Lower bell surface [0122] 210 Annular undersurface [0123] 212 First portion (e.g., convex, frustospherical, or frustoconical surface) [0124] 214 Intersection, transition, inflection [0125] 216 Upper pockets [0126] 218 Webs (e.g., generally triangular, radially-extending, stationary vanes) [0127] 220 Central hub (e.g., tubular, barrel-shaped, thin-walled cylinder) [0128] 222 Angled floor (e.g., faceted, frustoconical, frustopherical, concave, dished) [0129] 224 External wall (of hub 220) (e.g., radially-outward surface or surface portions) [0130] 226 Annular upper rim or projection [0131] 228 Hub/floor interface [0132] 230 Web/floor interface [0133] 232 Mounting feature (e.g., aperture, hole) [0134] 234 Body [0135] 236 Second portion (e.g., concave, dished, or tapered surface) [0136] 238 Tube portion [0137] 240 Mounting feature (e.g., aperture, hole) [0138] 242 Sloped upper (i.e., top) surface [0139] 244 Mounting feature (e.g., aperture, hole)