SMART TRAP FOR SEWERAGE, DRAINAGE AND WATER DISPOSAL SYSTEMS
20230400196 ยท 2023-12-14
Inventors
Cpc classification
F24H15/242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/395
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2220/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24D19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/395
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A residential and commercial sewerage, drainage and water disposal system and device that includes a ferrous metal cleanout plug and a pair of magnetic electrical connectors disposed in the cleanout plug, without being in physical contact with one another, where the magnetic electrical connectors are magnetically attached to the interior of the cleanout plug and retain in place an insulator plate, and where the electrical connectors are electrically connected with an alarm/control module capable of emitting and alarm and/or closing the main water supply shut off valve, so that the electrical connectors open or close an electric circuit when the fluid reaches the connectors and activates an alarm and/or and shuts off the water valve, promoting safer sewerage, drainage and water disposal system operation.
Claims
1. A sewerage, drainage and water disposal system overflow preventer device, comprising: a. a ferrous metal cleanout plug suitable for installation into a cleanout aperture of a sewerage or drainage system, the cleanout plug having a longitudinal bore therethrough and a closed top having an exterior top surface and an interior top surface; b. a first magnetic electrical connector and a second magnetic electrical connector attached to the interior top surface so that the first magnetic electrical connector and the second magnetic electrical connector are not in physical contact with one another, said first and second magnetic electrical connectors having at least a first activating function and each of the first and second magnetic electrical connectors being electrically connected to an alarm module by an electrical wire passing through an aperture in the closed top, activating the first activating function when fluid reaches the first magnetic electrical connector and the second magnetic electrical connector, opening or closing an electrical circuit connected to the magnetic electrical connectors; and c. an electrical insulator plate for preventing a premature activating of the first activating function, wherein the electrical insulator plate is disposed between the interior top surface and at least one of the first magnetic electrical connector and the second magnetic electrical connector and is retained in place by magnetic attraction between the closed top and the at least one of the first magnetic electrical connector and the second magnetic electrical connector.
2. The sewerage, drainage and water disposal system overflow preventer device of claim 1, wherein the first activating function is activating an audio or visual alarm in the alarm module when the fluid reaches both magnetic electrical connectors.
3. The sewerage, drainage and water disposal system overflow preventer device of claim 1, wherein the alarm module includes one or more of a visual alarm, an audio alarm, a telephone communication alarm, a text alarm, an email communication alarm, a data alarm, and a network communication alarm.
4. The sewerage, drainage and water disposal system overflow preventer device of claim 1, wherein the at least a first activating function includes a first activating function and a second activating function.
5. The sewerage, drainage and water disposal system overflow preventer device of claim 4, wherein the second activating function is shutting off a main water supply valve.
6. The sewerage, drainage and water disposal system overflow preventer device of claim 5, wherein a solenoid, motor or electric actuator shuts off the main water supply valve.
7. The sewerage, drainage and water disposal system overflow preventer device of claim 6, wherein the alarm module includes a terminal block for connecting the electrical wires from the magnetic electrical connectors to the alarm module unit solenoid, motor or electric actuator, said terminal block being mounted exteriorly to the alarm module housing and having a plurality of terminal block screws for selectively connecting the electrical wires from the magnetic electrical connectors to the solenoid, motor or electric actuator.
8. The sewerage, drainage and water disposal system overflow preventer device of claim 1, wherein the electrical insulator plate is cooperatively sized to cover substantially the entire interior top surface.
9. The sewerage, drainage and water disposal system overflow preventer device of claim 8, wherein the electrical insulator plate is disposed between the interior top surface and both of the first magnetic electrical connector and the second magnetic electrical connector.
10. The sewerage, drainage and water disposal system overflow preventer device of claim 1, further comprising a cooperating grommet mounted in the exterior top surface to form a fluid-resistant seal around the electrical wires exiting through the aperture.
11. The sewerage, drainage and water disposal system overflow preventer device of claim 1, further comprising an electrical relay to enable the magnetic electrical connectors to perform a second activating function.
12. A sewerage, drainage and water disposal system overflow preventer device, comprising: d. a ferrous metal cleanout plug suitable for installation into a cleanout aperture of a sewerage or drainage system, the cleanout plug having a longitudinal bore therethrough and a closed top having an exterior top surface and an interior top surface; and e. a first magnetic electrical connector and a second magnetic electrical connector, at least one of said first and said second magnetic electrical connectors having an electrical insulator cap thereon, said first and said second electrical connectors attached to the interior top surface so that the first magnetic electrical connector and the second magnetic electrical connector are not in physical contact with one another and the electrical insulator cap is disposed between the interior top surface and the at least one of said first and said second magnetic electrical connectors, said first and second magnetic electrical connectors having at least a first activating function and each of the first and second magnetic electrical connectors being electrically connected to an alarm module by an electrical wire passing through an aperture in the closed top, activating the first activating function when fluid reaches the first magnetic electrical connector and the second magnetic electrical connector, opening or closing an electrical circuit connected to the magnetic electrical connectors.
13. The sewerage, drainage and water disposal system overflow preventer device of claim 12, wherein the first activating function is activating an audio or visual alarm in the alarm module when the fluid reaches both magnetic electrical connectors.
14. The sewerage, drainage and water disposal system overflow preventer device of claim 12, wherein the alarm module includes one or more of a visual alarm, an audio alarm, a telephone communication alarm, a text alarm, an email communication alarm, a data alarm, and a network communication alarm.
15. The sewerage, drainage and water disposal system overflow preventer device of claim 12, wherein the at least a first activating function includes a first activating function and a second activating function.
16. The sewerage, drainage and water disposal system overflow preventer device of claim 15, wherein the second activating function is shutting off a main water supply valve.
17. The sewerage, drainage and water disposal system overflow preventer device of claim 16, wherein a solenoid, motor or electric actuator shuts off the main water supply valve.
18. The sewerage, drainage and water disposal system overflow preventer device of claim 17, wherein the alarm module includes a terminal block for connecting the electrical wires from the magnetic electrical connectors to the alarm module unit solenoid, motor or electric actuator, said terminal block being mounted exteriorly to the alarm module housing and having a plurality of terminal block screws for selectively connecting the electrical wires from the magnetic electrical connectors to the solenoid, motor or electric actuator.
19. The sewerage, drainage and water disposal system overflow preventer device of claim 12, further comprising a cooperating grommet mounted in the exterior top surface to form a fluid-resistant seal around the electrical wires exiting through the aperture.
20. A method of installing a sewerage, drainage and water disposal system overflow preventer device, comprising: a. providing a ferrous metal cleanout plug suitable for installation into a cleanout aperture of a sewerage or drainage system, the cleanout plug having a longitudinal bore therethrough and a closed top having an exterior top surface and an interior top surface, wherein the cleanout plug includes an aperture for electric wires in the closed top; b. providing an electrical insulator plate for preventing a premature activating of the first activating function, wherein the electrical insulator plate is disposed between the interior top surface and at least one of the first magnetic electrical connector and the second magnetic electrical connector and is retained in place by magnetic attraction between the closed top and the at least one of the first magnetic electrical connector and the second magnetic electrical connector c. attaching a first magnetic electrical connector and a second magnetic electrical connector to the interior top surface so that the first magnetic electrical connector and the second magnetic electrical connector are not in physical contact with one another, with the electrical insulator plate retained between the interior top surface and at least one of the first and the second magnetic electrical connectors, said first and second magnetic electrical connectors having at least a first activating function and each of the first and second magnetic electrical connectors being electrically connected to an alarm module by an electrical wire passing through the aperture in the closed top, activating the first activating function when fluid reaches the first magnetic electrical connector and the second magnetic electrical connector, opening or closing an electrical circuit connected to the magnetic electrical connectors; and d. installing the cleanout plug into a cleanout aperture of a sewerage or drainage system, wherein the fluid activates the first activating function when the fluid reaches the first and the second magnetic electrical switches, opening or closing an electrical circuit.
21. The method of installing a sewerage, drainage and water disposal system overflow preventer device of claim 20, further comprising detecting a fluid overflow inside the cleanout plug by closing an electrical circuit when the fluid reaches the first magnetic electrical connector and the second magnetic electrical connector.
22. A sewerage, drainage and water disposal system overflow preventer device, comprising: a. a ferrous metal cleanout plug suitable for installation into a cleanout aperture of a sewerage or drainage system, the cleanout plug having a longitudinal bore therethrough and a closed top having an exterior top surface and an interior top surface; b. a first magnetic electrical connector and a second magnetic electrical connector attached to the interior top surface so that the first magnetic electrical connector and the second magnetic electrical connector are not in physical contact with one another, said first and second magnetic electrical connectors having at least a first activating function and each of the first and second magnetic electrical connectors being electrically connected to an alarm module by an electrical wire passing through an aperture in the closed top, activating the first activating function when fluid reaches the first magnetic electrical connector and the second magnetic electrical connector, opening or closing an electrical circuit connected to the magnetic electrical connectors; and c. a layer of electrical insulator material for preventing a premature activating of the first activating function, wherein the layer of electrical insulator material is applied to the interior top surface between the interior top surface and at least one of the first magnetic electrical connector and the second magnetic electrical connector.
23. The sewerage, drainage and water disposal system overflow preventer device of claim 22, wherein the layer of electrical insulator material covers substantially the entire interior top surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] A system, device and method to improve the safety of sewerage, drainage and water disposal systems of the present invention will now be described by way of example with reference to the accompanying drawings in which:
[0014]
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[0022]
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0023] The smart trap is a sewer trap plug or cleanout plug as illustrated in
[0024] The cleanout plug 10 is cooperatively sized to fit into a cleanout aperture that is otherwise plugged by a common cleanout plug, also called a sewer cleanout cap. Such plugs or caps are typically installed in the street-side and house-side cleanout apertures of the main sewer trap. The size of such plugs or caps is typically 4 inches in diameter, but they can also be 3 inches or 6 inches, so cleanout plugs 10 may be sized appropriately and threaded as needed to be mounted into the cleanout aperture. The envisioned method of installation of this embodiment of the device and system of the present invention is into the house-side cleanout aperture, but the device and system of the present invention may also be installed on the street side.
[0025] Threading 17 is the standard and preferred installation method, but the cleanout plugs 10 may also be installed using snaps, latches, rails, friction installations, Luer Lock connection or another connection method known in the art.
[0026] With reference to
[0027] The cleanout plug 10 cooperates with a pair of electrical contacts, the first electrical contact 30 and the second electrical contact 40, which are magnetic. The magnetic electrical contacts 30 and 40 are preferably permanent magnets, but electromagnets could be used as well. The wiring 75 includes individual wires 55 and 65 that are electrically attached to the magnetic electrical contacts 30 and 40 respectively, preferably by soldered connections 35 as illustrated in
[0028] A layer of electrical insulating material, the insulator 20, is placed between the electrical contacts 30 and 40 and the interior top surface 15 of the cleanout plug 10. The cleanout plug 10 is preferably ferrous (pure iron or alloy containing iron), or another magnetic metal. Cast iron is most practical in this application and is the most commonly used type, other than PVC or plastic. Although the cleanout plug could be made of magnetic metal nickel, for example, that would be more costly. The insulator 20 should be held in place by the attraction force between the magnetic electrical contacts 30 and 40 and the cleanout plug 10, but the insulator 20 can also be held in place by adhesive, hook and loop, snaps, latches, or other suitable methods.
[0029] The insulator 20 is preferably a thin plate of solid insulator material such as plastic, PVC, polyethylene, or rubber. Other electrically insulating materials may also be used, such as a ceramic or porcelain plates, but they are more expensive and brittle than other electrical insulators. The shape and size of the insulator 20 is preferably selected to be substantially close to the interior diameter of the interior top surface 15 of the cleanout plug 10, so as to prevent significant movement of the insulator 20 from side to side. Other suitable shapes can be used for the insulator 20, such as a square shape that fits inside a circle of the interior top surface 15 in the cleanout plug 10 (i.e., the diagonal of the square insulator 20 would be less than the diameter of the circle that is the interior top surface 15).
[0030] An alternative embodiment illustrated in
[0031] Alternatively, the electrical contacts 30 and 40 may have a lip (not shown), larger in the diameter than the electrical contacts 30 and 40 themselves, and the insulator caps 92 may be made of flexible plastic or polyethylene so that they are worn on (shoehorned) around the lip and are held in place by the cooperating substantially horizontal flanges of the insulator caps 92 that extend towards the electrical contacts 30 and 40 from the substantially vertical wall and extend over the lip.
[0032] Yet another alternative embodiment may have no insulator 20 but rather use an electrically insulating coating or paint (not shown) on substantially the entire surface of the interior top surface 15. The coating or paint on the interior of the cleanout plug 10 would insulate the ferrous (magnetic) cleanout plug 10 from the electrical contacts 30 and 40, but paint or coating may wear out or chip over time, so it is not the preferred method of insulating the cleanout plug 10 from the electrical contacts 30 and 40.
[0033] Yet another alternative embodiment of the device might include a non-magnetic cleanout plug 10 (PVC or plastic), with a ferrous or magnetic plate (not shown) on top of the exterior top surface 12 of the cleanout plug 10 and strong magnetic electrical contacts 30 and 40 in the cleanout plug. Provided the top of the cleanout plug 10 is thin enough and the magnetic contacts are selected to be strong enough, the magnetic attraction will hold the magnetic electrical contacts 30 and 40 in place. In this embodiment, the insulator plate 20 would not be required because the non-magnetic cleanout plug 10 is made from an insulating material and would not short the magnetic electrical contacts 30 and 40.
[0034] In all of the embodiments an alternative embodiments above, a vertical wall (not shown) separating the magnetic electrical contacts 30 and 40 could be built into the cleanout plug 10 or the insulator plate 20 to prevent the drifting of the magnetic electrical contacts 30 and 40 close to each other to erroneously close of the electrical circuit (false positive).
[0035] With reference to
[0036] In an embodiment with or without a grommet 85, there could be an optional aperture 95 in the top of the cleanout plug 10 (between the exterior top surface 12 and the interior top surface 15). Such aperture 95 is illustrated in
[0037]
[0038] The wiring 75 is preferably insulated wiring, containing the individual wires 55 and 65, which may be individually insulated, but at least one of which must be insulated from the other.
[0039] With reference to
[0040] The electrical connections to and from the terminal block 180 are illustrated in
[0041] The entire electrical circuit, including smart trap, alarm, and water valve shut off is illustrated in
[0042] In this and all of the described embodiments, the smart trap device (cleanout plug 10 with its connected elements) connected with a relay 390 as illustrated in
[0043] The device and system of the present invention operate on the principle that the fluid is not coming from above, but it is coming from below, through the cleanout plug 10. In operation of the sewerage, drainage and water disposal overflow preventer, an alarm via the alarm module 100 is activated once the water reaches an unsafe level, causing the cleanout plug 10 of the device to fill with fluid (i.e., water or sewage) up to the electrical connectors 30 and 40 disposed on the interior top surface 15 of the cleanout plug 10, with the insulator plate 20 located between the electrical connectors and the interior top surface 15. The water and sewage closes the electrical connection between the magnetic electrical connectors 30 and 40, sending an electrical signal to the alarm module 100 via the electrical wiring 75.
[0044] The device sends a message to shut off the main water supply so that the backup is not made worse by use of the showers, toilets, sinks, washing machines, or dishwashers and/or triggers an alarm at the same time. It should be noted that the order of these functions is interchangeable as desired (i.e., the alarm may be activated first and the water shut off second, after a pre-programmed delay for example, or the water may be shut off first and the alarm activated second). However, in the preferred embodiment, the alarm and the water shut off are done at the same time, i.e., simultaneously, to prevent water/sewage overflow and the resulting damage and hazardous conditions.
[0045] As illustrated in
[0046] The warning light and/or sound is used to alert the owners to the problem with fluid/sewage overflow, before or contemporaneously with shutting off the main water supply. The lamp or light 140 is preferably an LED or fiber optic light, and the audio alarm or buzzer 150 is preferably a speaker or piezo- or electric buzzer or other sound emitter. They are preferably built into the alarm module housing 110 of the present invention, together with control electronics and wiring to activate them, and an interior or exterior power source to power them, which is preferably a power supply that plugs into an electrical outlet and provides 24 V power through the power cord 120 and may optionally include a replaceable or rechargeable backup battery.
[0047] The electrical connections to and from the terminal block 180 are illustrated in
[0048] Although not necessary to the operation of the system and device of the present invention, to improve the safety of sewerage, drainage and water disposal systems, the system and device may include electrical and/or electronic control and/or monitoring circuits and mechanisms, monitoring the water/sewerage flow through the pipe, using various optical, electrical, mechanical, and other sensors positions in or about the system and device.
[0049] This device and system can detect the water or sewerage backing up before the damage is done, shut off the water to immediately stop the backup, and notify the owner of the problem, avoiding a very messy, unsanitary, and hazardous issue.
[0050] The alarm housing 110 and the alarm module 100 perform other functions, such as activating a visual or sound alarm, or by initiating a landline or cellular telephone call, email or text message to the owner, possibly over the Wi-Fi home network.
[0051] In an alternative embodiment, the system and device may include a controller or a programmable controller to further improve the efficiency of the system and device of the present invention. Such a controller may include a number of programs and/or settings that take into consideration the communications and warnings/alarms to the operator or owner via the alarm module or other communication means such as telephone or Wi-Fi. The controller may be an independent computer, a chip-based controller, or a different controller known in the art.
[0052] These configurations will enable the system and device disclosed in the specification of the present invention to improve the safety of the sewerage, drainage and water disposal systems.
[0053] Anyone can use the system and device of the present invention to improve the safety of sewerage, drainage and water disposal systems, providing additional safety, cost savings, and other benefits of safer, more efficient operation. The dimensioning and sizing of the system and device of the present invention to improve the safety of such systems, may be easily determined by those skilled in the art, but the applicant envisions that the system and device may be made with varying sizes, height/length, width/diameter, and other parameters.
[0054] While the system and device to improve the safety of as sewerage, drainage and water disposal systems, of the present invention have been shown and described in accordance with the preferred and practical embodiments thereof, it is recognized that departures from the instant disclosure are contemplated within the spirit and scope of the present invention. Therefore, the true scope of the invention should not be limited by the abovementioned description of the preferred embodiments since other modifications may become apparent to those skilled in the art upon a study of the drawings, description, explanations, and specifications herein. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the principles described herein can be applied to other embodiments without departing from the spirit or scope of the invention and the subject matter of the present invention.