Multi-Stage Adjusting Damping Valve, As Well As Shock Absorber And Suspension System Using Damping Valve
20230398828 · 2023-12-14
Inventors
- Nong Zhang (Hefei, CN)
- Weimin Zhong (Hefei, CN)
- Minyi Zheng (Hefei, CN)
- Tong Chen (Hefei, CN)
- Liang Luo (Hefei, CN)
- Pengfei Liu (Hefei, CN)
- Bin Wang (Hefei, CN)
Cpc classification
F16F2222/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/06
PERFORMING OPERATIONS; TRANSPORTING
B60G17/018
PERFORMING OPERATIONS; TRANSPORTING
F16F9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60G17/06
PERFORMING OPERATIONS; TRANSPORTING
F16F9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multi-stage adjusting damping valve as well as a shock absorber and suspension system using the damping valve are provided. The multi-stage adjusting damping valve comprises a throttle valve, an overflow valve and a multi-stage pilot valve. The multi-stage pilot valve comprises a mechanical regulating valve and a plurality of high-speed switch electromagnetic valves having different throttle hole diameters. The damping valve is connected between a rod cavity and an oil storage cavity of the shock absorber by means of a middle cavity, and the multi-stage damping rapid regulation of the shock absorber is achieved through high-frequency opening and closing of a high-speed switching electromagnetic valve, and in comparison, the machining precision, the manufacturing cost and the control and calibration difficulty of the present disclosure are greatly reduced.
Claims
1.-10. (canceled)
11. A multi-stage adjusting damping valve, comprising: a throttle valve, an overflow valve, and a multi-stage pilot valve; the multi-stage pilot valve at least comprises a mechanical regulating valve and a plurality of high-speed switch electromagnetic valves which are provided in parallel; wherein the multi-stage pilot valve receives oil which flows in after sequentially flowing through the throttle valve and the overflow valve, a calibration value of output force of the multi-stage pilot valve adjusted in a manner that at least part of the oil flows through the mechanical regulating valve to compensate for assembly errors; the multi-stage pilot valve also forms a plurality of damping regulation stages in a manner of adjustably providing the plurality of high-speed switch electromagnetic valves which are connected in parallel and have different throttle hole diameters, such that the multi-stage pilot valve is able to provide multi-stage damping force under displacement excitation.
12. The multi-stage adjusting damping valve according to claim 11, wherein the overflow valve comprises a valve disc and a spring; the throttle valve communicates with an oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting a flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to an oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc.
13. The multi-stage adjusting damping valve according to claim 12, wherein after the oil flows into the multi-stage pilot valve, the oil, after synchronously flowing through the mechanical regulating valve and at least one valve of the plurality of high-speed switch electromagnetic valves in an open state, is able to flow to the oil return branch to converge with the oil which pushes the valve disc open and flows to the oil return branch.
14. The multi-stage adjusting damping valve according to claim 13, wherein the mechanical regulating valve at least comprises a valve body, a spool and a throttle hole; the flux of the mechanical regulating valve is changed in a manner of adjusting a flow area between the spool and the throttle hole, such that the mechanical regulating valve is able to adjust a calibration value of a “differential pressure-flow” characteristic of the multi-stage pilot valve along with the change of the flow area, thus compensating for assembly errors.
15. The multi-stage adjusting damping valve according to claim 14, wherein the spool is provided with at least one plugging structure, the at least one plugging structure, in the process of moving with the spool, is able to at least partially extend into the throttle hole and to be separated from the throttle hole so as to change the flow area between the spool and the throttle hole.
16. The multi-stage adjusting damping valve according to claim 15, wherein the throttle hole is formed in a side wall of the valve body, and the at least one plugging structure is able to extend out of an outer peripheral wall of the spool.
17. A suspension system, comprising: a multi-stage adjusting damping valve, as well as an elastic element, a sensor, a signal processing module, and a controller, wherein the sensor is configured to collect information such as a vehicle speed, a steering wheel angle, and a vehicle body acceleration, the information is transmitted to the controller by the signal processing module, and the controller is configured to reasonably control an open-close state of each high-speed switch electromagnetic valve according to a set control strategy; and therefore, by selectively opening at least part of high-speed switch electromagnetic valves which are connected in parallel and have different throttle hole diameters, a multi-stage pilot valve is able to provide different stages of damping characteristics under displacement excitation.
18. The suspension system according to claim 17, wherein an overflow valve comprises a valve disc and a spring; a throttle valve communicates with an oil inlet and the overflow valve in a manner of forming a flow guide channel of oil and limiting a flowing direction of the oil; wherein when at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to an oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc.
19. The suspension system according to claim 18, wherein after the oil flows into the multi-stage pilot valve, the oil, after synchronously flowing through a mechanical regulating valve and the high-speed switch electromagnetic valve in an open state, is able to flow to the oil return branch to converge with the oil which pushes the valve disc open and flows to the oil return branch.
20. The suspension system according to claim 19, wherein the mechanical regulating valve at least comprises a valve body, a spool and a throttle hole; the flux of the mechanical regulating valve is changed in a manner of adjusting a flow area between the spool and the throttle hole, such that the mechanical regulating valve is able to adjust a calibration value of a “differential pressure-flow” characteristic of the multi-stage pilot valve along with the change of the flow area, thus compensating for assembly errors.
21. The suspension system according to claim 20, wherein the spool is provided with at least one plugging structure, the at least one plugging structure, in the process of moving with the spool, is able to at least partially extend into the throttle hole and to be separated from the throttle hole so as to change the flow area between the spool and the throttle hole.
22. The suspension system according to claim 21, wherein the throttle hole is formed in a side wall of the valve body, and the at least one plugging structure is able to extend out of an outer peripheral wall of the spool.
23. The suspension system according to claim 17, wherein the multi-stage adjusting damping valve comprises a throttle valve, an overflow valve and a multi-stage pilot valve; the overflow valve comprises a valve disc and a spring; the multi-stage pilot valve comprises a mechanical regulating valve and a plurality of high-speed switch electromagnetic valves; the throttle valve communicates with an oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting a flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to the oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc; the mechanical regulating valve and the high-speed switch electromagnetic valve are provided in parallel; and the oil flowing to the multi-stage pilot valve flows to the oil return branch through the mechanical regulating valve and the high-speed switch electromagnetic valve in an open state.
24. The suspension system according to claim 18, wherein the multi-stage adjusting damping valve comprises the throttle valve, the overflow valve and the multi-stage pilot valve; the multi-stage pilot valve comprises a mechanical regulating valve and a plurality of high-speed switch electromagnetic valves; the overflow valve comprises the valve disc and the spring; the throttle valve communicates with an oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting the flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to the oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc; the mechanical regulating valve and the high-speed switch electromagnetic valve are provided in parallel; and the oil flowing to the multi-stage pilot valve flows to the oil return branch through the mechanical regulating valve and the high-speed switch electromagnetic valve in an open state.
25. The suspension system according to claim 19, wherein the multi-stage adjusting damping valve comprises the throttle valve, the overflow valve and the multi-stage pilot valve; the multi-stage pilot valve comprises the mechanical regulating valve and a plurality of high-speed switch electromagnetic valves; the overflow valve comprises the valve disc and the spring; the throttle valve communicates with the oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting the flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to the oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc; the mechanical regulating valve and the high-speed switch electromagnetic valve are provided in parallel; and the oil flowing to the multi-stage pilot valve flows to the oil return branch through the mechanical regulating valve and the high-speed switch electromagnetic valve in the open state.
26. The suspension system according to claim 20, wherein the multi-stage adjusting damping valve comprises the throttle valve, the overflow valve and the multi-stage pilot valve; the overflow valve comprises the valve disc and the spring; the multi-stage pilot valve comprises the mechanical regulating valve and a plurality of high-speed switch electromagnetic valves; the throttle valve communicates with the oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting the flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to the oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc; the mechanical regulating valve and the high-speed switch electromagnetic valve are provided in parallel; and the oil flowing to the multi-stage pilot valve flows to the oil return branch through the mechanical regulating valve and the high-speed switch electromagnetic valve in the open state.
27. The suspension system according to claim 21, wherein the multi-stage adjusting damping valve comprises the throttle valve, the overflow valve and the multi-stage pilot valve; the overflow valve comprises the valve disc and the spring; the multi-stage pilot valve comprises the mechanical regulating valve and a plurality of high-speed switch electromagnetic valves; the throttle valve communicates with the oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting the flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to the oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc; the mechanical regulating valve and the high-speed switch electromagnetic valve are provided in parallel; and the oil flowing to the multi-stage pilot valve flows to the oil return branch through the mechanical regulating valve and the high-speed switch electromagnetic valve in the open state.
28. The suspension system according to claim 22, wherein the multi-stage adjusting damping valve comprises the throttle valve, the overflow valve and the multi-stage pilot valve; the overflow valve comprises the valve disc and the spring; the multi-stage pilot valve comprises the mechanical regulating valve and a plurality of high-speed switch electromagnetic valves; the throttle valve communicates with the oil inlet and the overflow valve in a manner of forming a flow guide channel of the oil and limiting the flowing direction of the oil; wherein when the at least part of the oil flowing into the overflow valve pushes the valve disc open and flows to the oil return branch, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole in the valve disc; the mechanical regulating valve and the high-speed switch electromagnetic valve are provided in parallel; and the oil flowing to the multi-stage pilot valve flows to the oil return branch through the mechanical regulating valve and the high-speed switch electromagnetic valve in the open state.
29. The suspension system according to claim 23, wherein the multi-stage pilot valve receives the oil which flows in after sequentially flowing through the throttle valve and the overflow valve, a calibration value of a “differential pressure-flow” characteristic of the multi-stage pilot valve is adjusted in a manner that the at least part of the oil flows through the mechanical regulating valve to compensate for assembly errors; the multi-stage pilot valve also forms a plurality of damping regulation stages in a manner of adjustably providing the plurality of high-speed switch electromagnetic valves which are connected in parallel and have different throttle hole diameters, such that the multi-stage pilot valve is able to provide multi-stage damping characteristics under displacement excitation.
30. A shock absorber, comprising a piston rod, a piston head, a bottom valve seat, a rebound valve, a flow valve, a compression valve, a compensation valve, a rod cavity, a rodless cavity, an oil storage cavity, a middle cavity, an air chamber, a housing, and oil; an upper end of the rod cavity is provided with a first oil port, the oil is able to flow to the middle cavity from the rod cavity via the first oil port; an outer wall of the middle cavity is provided with a second oil port, the second oil port is connected to a throttle valve, and the oil is able to enter a multi-stage adjusting damping valve via the second oil port; the outer wall of the oil storage cavity is provided with a third oil port, the third oil port is connected to an oil return branch, and the oil is able to flow back to the oil storage cavity from the oil return branch via the third oil port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025] In the drawings:
[0026] 1—throttle valve; 2—valve disc; 3—through hole; 4—spring; 5—mechanical regulating valve; 6—oil return branch; 11—first throttle hole; 12—first high-speed switch electromagnetic valve; 21—second throttle hole; 22—second high-speed switch electromagnetic valve; 31—third throttle hole; 32—third high-speed switch electromagnetic valve; 51—valve body; 52—spool; 53—throttle hole; 54—plugging structure; 101—piston rod; 102—piston head; 103—bottom valve seat; 104—rebound valve; 105—flow valve; 106—compression valve; 107—compensation valve; 108—rod cavity; 109—rodless cavity; 110—oil storage cavity; 111—middle cavity; 112—air chamber; 113—housing; 114—oil; 115—first oil port; 116—second oil port; 117—third oil port.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The technical solution of the present disclosure is further described below by means of specific embodiments. Those skilled in the art should understand that the embodiments described are merely to aid in the understanding of the present disclosure and should not be considered as a specific limitation of the present disclosure.
[0028] The present disclosure provides a multi-stage adjusting damping valve, which comprises a throttle valve 1, an overflow valve, and a multi-stage pilot valve which are in communication in sequence in an oil flowing direction.
[0029] In accordance with a specific embodiment, the oil flowing in from an oil inlet flows into the overflow valve through the throttle valve communicating with the oil inlet. In a case that the at least part of the oil flowing into the overflow pushes the valve disc 2 open and flows to an oil return branch 6, the rest of the oil flowing into the overflow valve flows to the multi-stage pilot valve via a through hole 3 in the valve disc 2. The throttle valve 1 is configured to adjust the flow of the oil flowing in from the oil inlet, such that the flow flowing out of the throttle valve 1 is equal to the flow flowing into the multi-stage pilot valve via the through hole 3. In a case that the multi-stage pilot valve receives the oil which flows in after flowing through the throttle valve and the overflow valve in sequence, a calibration value of a “differential pressure-flow” characteristic of the multi-stage pilot valve is adjusted in a manner that at least part of the oil flows through the mechanical regulating valve to compensate for assembly errors. The multi-stage pilot valve may also form a plurality of damp adjustment stages by adjustably providing a plurality of high-speed switch electromagnetic valves which are arranged in parallel and have different throttle hole diameters, such that the multi-stage pilot valve can provide multi-stage damping characteristics under the displacement excitation. The oil in the multi-stage pilot valve flows to the oil return branch 6 after flowing through mechanical regulating valve 5 and a high-speed switch electromagnetic valve in an open state, such that the damping characteristics with adjustable magnitude can be released according to quantity and flow actually flowing through the high-speed switch electromagnetic valve. By taking high-speed switch electromagnetic valve as an adjusting foundation, the multi-stage adjusting damping valve is low in cost, easy to process, rapid in response, strong in anti-pollution capacity, long in service life, incapable of generating drifting after being used for a long time and high in reliability. In addition, by setting the throttle hole diameters of different high-speed switch electromagnetic valves in the multi-stage pilot valve, the damping regulation stage can be remarkably increased with a small number of electromagnetic valves. For example, one switch valve may achieve two-stage regulation, two switch valves may achieve four-stage regulation, three switch valves may achieve eight-stage regulation, and so on.
Embodiment 1
[0030] Refer to
Embodiment 2
[0031] Referring to
TABLE-US-00001 First high-speed Second high-speed switch switch electromagnetic electromagnetic Damping Damping stage valve valve characteristic First stage Close Close Hard Second stage Open Close ↓ Third stage Close Open Soft Fourth stage Open Open
Embodiment 3
[0032] Referring to
[0033] As shown in
[0034] The high-speed switch electromagnetic valves in this embodiment are normally-closed valves. A hole diameter of a first throttle hole 11 is smaller than that of a second throttle hole 21, and the hole diameter of the second throttle hole 21 is smaller than that of a third throttle hole 31. In accordance with the embodiment, three high-speed switch electromagnetic valves are included, which can achieve eight-stage damping regulation.
Embodiment 4
[0035] Referring to
[0036] In the rebound stroke, the piston rod 101 moves upwards, the oil pressure in the rod cavity 108 rises, the flow valve 105 is closed, a part of the oil in the rod cavity 108 pushes the rebound valve 104 open to flow into the rodless cavity 109, and the other part of the oil flows into the middle cavity 11 via a first oil port 115, then flows into the four-stage adjusting damping valve via a second oil port 116, and finally flows back to the oil storage cavity 110 from a third oil port 117 through the four-stage adjusting damping valve. Due to the presence of the piston rod 101, the oil flowing from the rod cavity 108 is not enough to fill the increased volume of the rodless cavity 109, which causes the rodless cavity 109 to generate a certain vacuum degree, and at the moment, the oil in the oil storage cavity 110 pushes the compensation valve 107 open to flow into the rodless cavity 109 for supplementation. Throttling action of the rebound valve 104, the compensation valve 107 and the four-stage adjusting damping valve in this process jointly generate the damping force.
[0037] In the compression stroke, the piston rod 101 moves downwards, the oil pressure in the rodless cavity rises, and the oil flows through the flow valve 105 to flow into the rod cavity 108. As a part of space of the rod cavity 108 is occupied by the piston rod 101, the increased volume of the rod cavity 108 is smaller than the reduced volume of the rodless cavity 109. Due to high pre-tightening force and the opening pressure of the compression valve 106, a small part of oil pushes the compression valve 106 open to flow back to the oil storage cavity 110, and the other part of the oil flows into the middle cavity 111 via the first oil port 115 and finally flows back to the oil storage cavity 110 from the third oil port 117 via the four-stage adjusting damping valve. Throttling action of the compression valve 106, the flow valve 105 and the four-stage adjusting damping valve in this process jointly generate the damping force.
[0038] Therefore, whether the rebound stroke or the compression stroke, there is oil flowing through the four-stage adjusting damping valve, and thus the four-stage adjusting damping valve can be controlled to adjust the damping force of the shock absorber.
[0039]
TABLE-US-00002 First high-speed Second high-speed Third high-speed switch switch switch Damping electromagnetic electromagnetic electromagnetic Damping stage valve valve valve characteristic First stage Close Close Close Hard Second stage Open Close Close ↓ Third stage Close Open Close Soft Fourth stage Close Close Open Fifth stage Open Open Close Sixth stage Open Close Open Seventh stage Close Open Open Eighth stage Open Open Open
Embodiment 5
[0040] Referring to
[0041] Referring to
[0042] It needs to be noted that above specific embodiments are exemplary, and those skilled in the art, in light of the present disclosure, can devise various solutions that fall within the scope of the present disclosure and fall within the scope of the protection of the present disclosure. It will be apparent to those skilled in the art that the description and the accompanying drawings of the present disclosure are illustrative and do not constitute a limitation of the claims. The scope of protection of the present disclosure is defined by the claims and their equivalents.