DETONATOR SUPPORT DEVICE FOR CHARGING A BLASTHOLE, BLASTING SYSTEM, METHOD OF PREPARING A DETONATOR SUPPORT DEVICE, EXPLOSIVE MATERIAL CHARGING VEHICLE AND DATA MEDIUM
20230400288 · 2023-12-14
Inventors
Cpc classification
F42D3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21C37/00
FIXED CONSTRUCTIONS
International classification
F42D1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B3/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention regards a detonator support device (1) configured for internally supporting an elongated detonator unit (3), the detonator support device (1) exhibits an upper end (5) and a lower end (7) and comprises a first elongated sidewall (9) hingedly coupled to a second elongated sidewall (11) via a hinge member (13), a latching member (15) of the detonator support device (1) is wall (11) in a closed state. A first cord clamping surface (17) of the first elongated sidewall (9) is configured to come in position opposite a second cord clamping surface (19) of the second elongated sidewall (11) in said closed state for engagement with at least one cord member (21). The present invention further regards a method of preparing a detonator support device and a blasting system (100).
Claims
1. A detonator support device configured for internally supporting an elongated detonator unit, the detonator support device is configured to be used for different blasting charge applications and systems in a bore hole, the detonator support device exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member, a latching member of the detonator support device is configured to secure the first elongated sidewall to the second elongated sidewall in a closed state, a first cord clamping surface of the first elongated sidewall is configured to come in position opposite a second cord clamping surface of the second elongated sidewall in said closed state for engagement with at least one cord member, the exterior of the first or second elongated sidewall is formed with a concave elongated recess extending along the prolongation of the first or second elongated sidewall, the concave elongated recess is configured to encompass a charging hose used for charging the borehole with the detonator support device.
2. The detonator support device according to claim 1, wherein the detonator support device interior is formed with an elongated detonator unit compartment corresponding with the exterior dimensions of the elongated detonator unit.
3. The detonator support device according to claim 1, wherein at least the first elongated sidewall comprises at least one opening for providing direct contact between the elongated detonator unit and a blasting charge material to be filled in the borehole.
4. The detonator support device according to claim 3, wherein the detonator support device interior exhibits a conical element forming a focal charge, positioned co-linear with the elongated detonator unit at one end thereof and being configured to form a plasma jet for impacting the blasting charge material.
5. The detonator support device according to claim 1, wherein the latching member is formed as a snap-fit having at least two snap members, one of which exhibits a different dimension than the other.
6. The detonator support device according to claim 1, wherein the upper end comprises an upper through hole, through which the cord member is configured to pass and/or the lower end comprises a lower through hole, through which the cord member is configured to pass.
7. The detonator support device according to claim 1, wherein the interior of the elongated detonator unit comprises a detonator and an explosive material configured to be coupled to the cord member.
8. The detonator support device according to claim 1, wherein the detonator support device comprises a holding device, the detonator support device is configured to be releasable coupled to the holding device, wherein the holding device exhibits a detonator support device receiving portion formed with a cavity configured to encompass the lower end of the detonator support device, an intermediate portion formed with an abutment surface configured to engage a charging hose nozzle, and a radially outward extending borehole plug portion configured to engage the borehole.
9. A blasting system configured to be charged in a borehole, the system comprising: a first detonator support device configured for internally supporting a first elongated detonator unit; the first detonator support device exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member, a latching member of the first detonator support device is configured to secure the first elongated sidewall to the second elongated sidewall in a closed state, a first cord clamping surface of the first elongated sidewall is configured to come in position opposite a second cord clamping surface of the second elongated sidewall in said closed state for engagement with a first cord member, the exterior of the first or second elongated sidewall is formed with a concave elongated recess extending along the prolongation of the first or second elongated sidewall, the concave elongated recess is configured to encompass a charging hose used for charging a borehole with the detonator support device, the system further comprising: a first holding device configured to engage the borehole and carry the first detonator support device, wherein the first holding device exhibits an upper portion comprising a detonator support device receiving portion formed with a cavity configured to encompass the lower end of the first detonator support device, an intermediate portion formed with an abutment surface configured to engage a charging hose nozzle of the charging hose, and a lower portion comprising a radially outward extending borehole plug portion configured to engage the borehole, and a second detonator support device being engaged to the first cord member at a distance from the first detonator support device.
10. The blasting system according to claim 9, wherein the second detonator support device is configured for internally supporting a second elongated detonator unit, the second detonator support device exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member, a latching member of the second detonator support device is configured to secure the first elongated sidewall to the second elongated sidewall of the second detonator support device in a closed state, and a first cord clamping surface of the first elongated sidewall of the second detonator support device is configured to come in position opposite a second cord clamping surface of the second elongated sidewall of the second detonator support device in said closed state for engagement with the first cord member.
11. The blasting system according to claim 9, wherein the first holding device exhibits an upper portion comprising a detonator support device receiving portion formed with a cavity configured to encompass the lower end of the first detonator support device, an intermediate portion formed with an abutment surface configured to engage a charging hose nozzle, and a lower portion comprising a radially outward extending borehole plug portion configured to engage the borehole.
12. The blasting system according to claim 9, wherein a second holding device exhibits an upper portion comprising a detonator support device receiving portion formed with a cavity configured to encompass the lower end of the second detonator support device, an intermediate portion formed with an abutment surface configured to engage the charging hose nozzle, and a lower portion comprising a radially outward extending borehole plug portion configured to engage the borehole.
13. A method of preparing a first detonator support device to be charged in a borehole, the first detonator support device is configured for internally supporting a first elongated detonator unit, the first detonator support device exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member, a latching member of the detonator support device is configured to secure the first elongated sidewall to the second elongated sidewall in a closed state, a first cord clamping surface of the first elongated sidewall is configured to come in position opposite a second cord clamping surface of the second elongated sidewall in said closed state for engagement with at least one cord member, the exterior of the first or second elongated sidewall is formed with a concave elongated recess extending along the prolongation of the first or second elongated sidewall, the concave elongated recess is configured to encompass a charging hose used for charging a borehole with the detonator support device, the method comprising: providing the first detonator support device; preparing the first elongated detonator unit; mounting the first elongated detonator unit in the first detonator support device; positioning the cord member at the first or second cord clamping surface; closing and latching the first detonator support device in said closed state.
14. The method according to claim 13, wherein the method further comprises: providing a second detonator support device; preparing a second elongated detonator unit; wherein the second detonator support device is configured for internally supporting the second elongated detonator unit, the second detonator support device exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member, a latching member of the second detonator support device is configured to secure the first elongated sidewall to the second elongated sidewall of the second detonator support device in a closed state, a first cord clamping surface of the first elongated sidewall of the second detonator support device is configured to come in position opposite a second cord clamping surface of the second elongated sidewall of the second detonator support device in said closed state for engagement with the first cord member; mounting the second elongated detonator unit in the second detonator support device; positioning the cord member at a first or second cord clamping surface of the second detonator support device; closing and latching the second detonator support device in a closed state.
15. The method according to claim 13, wherein the first detonator support device is configured to be coupled to a first holding device exhibiting an upper portion comprising a detonator support device receiving portion formed with a cavity configured to encompass the lower end of the first detonator support device, an intermediate portion formed with a abutment surface configured to engage a charging hose nozzle, and a lower portion comprising a radially outward extending borehole plug portion configured to engage the borehole, the method further comprising: mounting the prepared first detonator support device to the detonator support device receiving portion of the first holding device; engaging the charging hose nozzle with the intermediate portion of the first holding device; propelling the charging hose nozzle into the borehole; charging the borehole with an explosive compound; and returning the charging hose nozzle.
16. An autonomous or semi-automatic explosive material charging vehicle, which comprises a robotic arm and a charging hose feeder, which are coupled to a control circuitry, the control circuitry is coupled to an actuator arrangement of the robotic arm, and comprises any suitable type of I/O module providing input/output signal transfer; an A/D converter for converting continuously varying signals from a sensor arrangement of the control circuitry configured to determine the actual position of the robotic arm and a charging hose; the control circuitry is configured to define actual positions of the robotic arm from received control signals and operation of the explosive material charging vehicle into binary code suitable for a computer, and from other operational data; the control circuitry is configured to control the method according to claim 13.
17. A data medium on which a program is stored for controlling the explosive charging vehicle according to claim 16 to perform the method of claim 13 in the blasting system according to claim 9, said data medium comprising a program code stored on the data medium, which program code is readable on the control circuitry for performing the method steps according to claim 13.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0094] The present invention will now be described by way of examples with references to the accompanying schematic drawings, of which:
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DETAILED DESCRIPTION
[0109] Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings, wherein for the sake of clarity and understanding of the invention some details of no importance may be deleted from the drawings.
[0110]
[0111]
[0112]
[0113] A first cord clamping surface 17 is configured to come in position opposite a second cord clamping surface 19 in a closed state of the detonator support 1 for engagement with a primer cord (not shown). The first cord clamping surface 17 having a first imaginary axis 22′ and second cord clamping surface 19 having a second imaginary axis 22″ form a cord channel in said closed state, wherein the first imaginary axis 22′ coincides with the second imaginary axis 22″. The orientation of the first and second imaginary axis 22′, 22″ is parallel with the centre line CL of the detonator support 1. The detonator support 1 comprises a first elongated sidewall 9 hingedly coupled to a second elongated sidewall 11.
[0114] The interior of the detonator support 1 is formed with a detonator unit compartment 23 corresponding with the dimensions of the detonator unit 3 configured to be mounted in the detonator support 1. The interior of the detonator unit 3 comprises a detonator (not shown) and an explosive material (not shown), such as PETNs, configured to be coupled to the primer cord.
[0115] The primer cord may comprise a shock tube or any type of flexible linear explosives or any line having a core of explosive material encased in an outer jacket.
[0116] In such way there is achieved a simple and secure handling of the detonator unit, as it is not allowed by regulation to have any pre-installed detonator in a detonator unit.
[0117] Alternatively, the detonator unit 3 is configured to be clipped into the detonator unit compartment 23.
[0118] Alternatively, a step of preparing the detonator unit 3 may comprise application of a second cord member to the detonator unit 3.
[0119] Alternatively, a hook element 25 is arranged in the interior of the first and/or second elongated wall element at the upper and/or lower end of the detonator support 1 for holding the first and/or second cord member to the first and/or second elongated wall element.
[0120] Alternatively, the cross-section of the elongated detonator unit taken perpendicular to the prolongation of the elongated detonator unit is asymmetrical (see e.g.
[0121] In such way the operator only can position the detonator unit in one possible way which increases safety and efficiency in a mine.
[0122] Alternatively, the interior of the detonator unit 3 prepared with explosive, such as PETN based explosive.
[0123] Alternatively, the amount of PETN based explosive in the elongated detonator unit is 30-60 gram, preferably 40-50 gram of PETN.
[0124] In such way the time for preparation of the detonator support device can be very short. The assembly time for installation can be less than 10 seconds.
[0125] In addition, the detonator support may comprise a conical element 88 at the lower end for increasing the probability of detonation the explosive around it.
[0126]
[0127] Alternatively, a first cord clamping surface 17 of the first elongated sidewall 9 is configured to come in position opposite a second cord clamping surface 19 of the second elongated sidewall 11 in a closed state of the detonator support 1. In said closed state, the second elongated sidewall 11 holds the detonator unit in fixed position in the detonator support 1.
[0128] Alternatively, the first and/or second elongated sidewall 9, 11 comprise/comprises at least one opening 25 for providing direct contact between the detonator unit 3 and a blasting charge material to be filled in a borehole to be charged.
[0129] The exterior of the second elongated sidewall 11 is formed with a concave elongated recess 27 extending along the prolongation of the second elongated sidewall 11.
[0130] In such way is achieved that the required diameter of the borehole can be minimized as a charging hose (not shown), configured to insert the detonator support 1 into the borehole, can be encompassed in the concave elongated recess 27.
[0131] As shown in
[0132] A concave elongated recess (see e.g.
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[0135] A third cord 21′″ is coupled to the detonator support 1 and is configured to be clamped between a fifth cord clamping surface 17′″ of the first elongated sidewall 9 and a sixth cord clamping surface 19′″ of the second elongated sidewall 11 of the detonator support 1.
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[0138] Alternatively, the radially outward extending borehole plug portion 59 preferably comprises a resilient material allowing resilient deformation of the oblique and outward extending wings or flaps allowing the radially outward extending borehole plug portion 59 to engage the wall of the borehole 31,
[0139]
[0140]
[0141] The “clip on” functionality achieved by a first cord clamping surface of a first elongated sidewall configured to come in position opposite a second cord clamping surface of a second elongated sidewall in a closed state for engagement with the detonation cord 21′. A shock tube 21″ has been coupled to a first detonator unit (not shown) of the first detonator support 1′ (also “clipped on” by said functionality to the).
[0142] As shown in
[0143] The present detonator support permits no misplacement of the detonator unit, since the detonator unit has its own predefined location. The detonator support does not need any emulsion cartridge. The assemble time for installation of the detonator support may be less than 10 seconds.
[0144] The detonator unit is placed in the detonator support. The detonator unit is prefilled with explosive material, such as PETN.
[0145] Successively, the detonator unit is clipped into the detonator support and the detonation cord 21′ is placed and locked in a channel formed by a first cord clamping surface and second cord clamping surface in a closed state.
[0146] The detonator support may have an upper “fix to position element”, which guides the shock tube 21″ into the channel. In addition, the detonator support comprises a conical element at the lower end for increasing the probability of detonation the explosive around it. The conical element forms a so-called focal charge which forms a plasma jet impacting the explosive. The detonator support comprises several openings around it to increase the direct contact between the detonator unit and the explosive in the borehole.
[0147] The length of the detonator support is 150-200 mm, preferably 180-190 mm. The diameter of the detonator support is 25-40 mm, preferably 30-40 mm.
[0148] The interior of the detonator support may comprise various dimensions of snap members of a latching member for securing the first and second elongated side walls to each other. In such way the detonator support can be managed by an operator by using only one hand, for example by applying pressure at the middle of the detonator support to lock the detonator support.
[0149] In
[0150] In
[0151] The first detonator support 1′ exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member (not shown). A latching member (not shown) of the first detonator support 1′ is configured to secure the first elongated sidewall to the second elongated sidewall in a closed state. A first cord clamping surface (not shown) of the first elongated sidewall is configured to come in position opposite a second cord clamping surface (not shown) of the second elongated sidewall in said closed state for engagement with a first cord member 21′.
[0152] The blasting system 100 further comprises a first holding device 51′ configured to engage the borehole 31 and to carry the first detonator support 1′. The first holding device 51′ exhibits an upper portion comprising a detonator support device receiving portion (not shown) formed with a cavity configured to encompass the lower end of the first detonator support device, an intermediate portion formed with an abutment surface (not shown) configured to engage a charging hose nozzle of a charging hose (not shown), and a lower portion comprising a radially outward extending borehole plug portion 59′ configured to engage the borehole. The charging hose is used to push the first detonator support 1′ upward.
[0153] A second detonator support 1″ is engaged to the first cord member 21′ at a distance from the first detonator support 1′. The second detonator support 1″ is configured for internally supporting a second elongated detonator unit (not shown). The second detonator support 1″ exhibits an upper end and a lower end and comprises a first elongated sidewall hingedly coupled to a second elongated sidewall via a hinge member. A latching member of the second detonator support is configured to secure the first elongated sidewall to the second elongated sidewall of the second detonator support in a closed state, and a first cord clamping surface of the first elongated sidewall of the second detonator support is configured to come in position opposite a second cord clamping surface of the second elongated sidewall of the second detonator support in said closed state for engagement with the first cord member 21′.
[0154] A second holding device 51″ coupled to a third detonator support 1′″ exhibits an upper portion comprising a detonator support device receiving portion formed with a cavity configured to encompass the lower end of the second detonator support device, an intermediate portion formed with an abutment surface configured to engage the charging hose nozzle, and a lower portion comprising a radially outward extending borehole plug portion 59″ configured to engage the borehole.
[0155] After each positioning of the respective first 1′ and third detonator support 1′″ by means of the charging hose, a section of the borehole 31, associated with the respective detonator support, is filled with explosive compound.
[0156] The intermediate portion of the first holding device 51′ wall is formed with holes so that the pumped explosive compound is forced upward in the borehole for filling up the section of the borehole 31 associated with the first detonator support 1′.
[0157]
[0158] The method comprises a first step 111 starting the method. A second step 112 shows the performance of the method. A third step 113 comprises stopping the method.
[0159] The second step 112 may comprise; providing the detonator support; preparing the elongated detonator unit, mounting the first elongated detonator unit in the first detonator support; positioning the cord member at the first or second cord clamping surface; and closing and latching the first detonator support device in said closed state.
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[0162] The control circuitry 50 may also be configured for manoeuvring the explosive material charging vehicle in the crosscut of the mine (not shown).
[0163] The control circuitry 50 may comprise a computer and a non-volatile memory NVM 1320, which is a computer memory that can retain stored information even when the computer is not powered.
[0164] The control circuitry 50 further comprises a processing unit 1310 and a read/write memory 1350. The NVM 1320 comprises a first memory unit 1330. A computer program (which can be of any type suitable for any operational data) is stored in the first memory unit 1330 for controlling the functionality of the control circuitry 5. Furthermore, the control circuitry 50 comprises a bus controller (not shown), a serial communication unit (not shown) providing a physical interface, through which information transfers separately in two directions.
[0165] The control circuitry 50 may comprise any suitable type of I/O module (not shown) providing input/output signal transfer, an A/D converter (not shown) for converting continuously varying signals from a sensor arrangement (not shown) of the control circuitry 50 configured to determine the actual position of the robotic arm and the charging hose. The control circuitry 50 is configured to, from received control signals, define actual positions of the robotic arm and operation of the explosive material charging vehicle into binary code suitable for the computer, and from other operational data.
[0166] The control circuitry 50 also comprises an input/output unit (not shown) for adaptation to time and date. The control circuitry 50 comprises an event counter (not shown) for counting the number of event multiples that occur from independent events in operation of the explosive material charging vehicle.
[0167] Furthermore, the control circuitry 50 includes interrupt units (not shown) associated with the computer for providing a multi-tasking performance and real time computing for semi-automatically and/or autonomous maneuvering the explosive material charging vehicle. The NVM 1320 also includes a second memory unit 1340 for external sensor check of the sensor arrangement.
[0168] A data medium for storing a program P may comprise program routines for automatically adapting the maneuvering of the explosive material charging vehicle in accordance with operational data of co-operative explosive material charging vehicles (not shown).
[0169] The data medium for storing the program P comprises a program code stored on a medium, which is readable on the computer, for causing the control circuitry 50 to perform the method and/or method steps described herein.
[0170] The program P further may be stored in a separate memory 1360 and/or in the read/write memory 1350. The program P, in this embodiment, is stored in executable or compressed data format.
[0171] It is to be understood that when the processing unit 1310 is described to execute a specific function that involves that the processing unit 1310 may execute a certain part of the program stored in the separate memory 1360 or a certain part of the program stored in the read/write memory 1350.
[0172] The processing unit 1310 is associated with a data port 999 for communication via a first data bus 1315 able to be coupled to the robotic arm and the charging hose feeder 79 for performing said method steps.
[0173] The non-volatile memory NVM 1320 is adapted for communication with the processing unit 1310 via a second data bus 1312. The separate memory 1360 is adapted for communication with the processing unit 610 via a third data bus 1311. The read/write memory 1350 is adapted to communicate with the processing unit 1310 via a fourth data bus 1314. After that the received data is temporary stored, the processing unit 1310 will be ready to execute the program code, according to the above-mentioned method.
[0174] Preferably, the signals (received by the data port 999) comprise information about operational status of the explosive material charging vehicle. The received signals at the data port 999 can be used by the control circuitry 50 for controlling and monitoring automatic calibration of the sensor device 1.
[0175] Information and data may be manually fed, by an operator, to the control circuitry via a suitable communication device, such as a computer display or a touchscreen.
[0176] The method can also partially be executed by the control circuitry 50 by means of the processing unit 1310, which processing unit 1310 runs the program P being stored in the separate memory 1360 or the read/write memory 1350. When the control circuitry 50 runs the program P, the suitable method steps disclosed herein will be executed.
[0177] Alternatively, the charging hose in motion is configured to open the openable cover device whilst a stopping arrangement (not shown) of the robotic arm stops the main body.
[0178]
[0179] The present invention is of course not in any way restricted to the preferred embodiments described above, but many possibilities to modifications, or combinations of the described embodiments thereof should be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention as defined in the appended claims.