Pneumatic tire
11117423 · 2021-09-14
Assignee
Inventors
Cpc classification
B60C2009/2228
PERFORMING OPERATIONS; TRANSPORTING
B60C19/002
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2204
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C19/00
PERFORMING OPERATIONS; TRANSPORTING
B60C9/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The pneumatic tire of the present technology includes: a tread portion; sidewall portions; and bead portions. A pattern of grooves is formed on the tread portion, and a strip-shaped sound-absorbing member is bonded along the tire circumferential direction to a region of the tire inner surface corresponding to the tread portion via an adhesive layer. A first ground contact region is defined between the tire ground contact edge on one side in the tire width direction and the tire equatorial plane, and a second ground contact region is defined between the tire ground contact edge on the other side in the tire width direction and the tire equatorial plane. The sound-absorbing member is offset with respect to the tire width direction so that the centroid of a cross-section of the sound-absorbing member in a plane that includes a tire axis is located within the first ground contact region.
Claims
1. A pneumatic tire, comprising: an annular tread portion extending in a tire circumferential direction; a pair of sidewall portions disposed on two sides of the tread portion; a pair of bead portions disposed on an inner side in a tire radial direction of the sidewall portions; a pattern of grooves formed on the tread portion; and a strip-shaped sound-absorbing member bonded along the tire circumferential direction to a region of an tire inner surface corresponding to the tread portion via an adhesive layer, wherein when a first ground contact region is specified between a tire ground contact edge on one side in a tire width direction and a tire equatorial plane, and a second ground contact region is defined between a tire ground contact edge on the other side in the tire width direction and the tire equatorial plane, a groove area ratio of the first ground contact region is greater than a groove area ratio of the second ground contact region, and the sound-absorbing member is disposed in a position offset with respect to the tire width direction so that a centroid of a cross-section of the sound-absorbing member in a plane that includes a tire axis is located within the first ground contact region; the sound-absorbing member is discontinuous in the tire circumferential direction; a thickness of the sound-absorbing member is constant at least in a region corresponding to an adhesive surface in a cross-section orthogonal to a longitudinal direction of the sound-absorbing member; and a volume of the sound-absorbing member as a percentage of a volume of a cavity formed within the tire when the tire is assembled on a rim is at least 21%.
2. The pneumatic tire according to claim 1, wherein a total groove area of the second ground contact region is from 70 to 90% of a total groove area of the first ground contact region, and a distance from the centroid of the sound-absorbing member to the tire equatorial plane is from 5 to 30% of a ground contact width of the tread portion.
3. The pneumatic tire according to claim 1, wherein the pneumatic tire has a designated mounting orientation with respect to a vehicle, the first ground contact region is disposed on a vehicle inner side, and the second ground contact region is disposed on a vehicle outer side.
4. The pneumatic tire according to claim 3, wherein the groove area ratio of the first ground contact region is from 30 to 43%, and the groove area ratio of the second ground contact region is from 25 to 35%.
5. The pneumatic tire according to claim 3, wherein a belt layer, an inside belt edge cover layer that locally covers an edge of the belt layer on the vehicle inner side, and an outside belt edge cover layer that locally covers an edge of the belt layer on the vehicle outer side are embedded in the tread portion, and a stiffness of the inside belt edge cover layer is greater than a stiffness of the outside belt edge cover layer.
6. The pneumatic tire according to claim 3, wherein a belt layer, an inside belt edge cover layer that locally covers an edge of the belt layer on the vehicle inner side, and an outside belt edge cover layer that locally covers an edge of the belt layer on the vehicle outer side are embedded in the tread portion, and a width of the inside belt edge cover layer is greater than a width of the outside belt edge cover layer.
7. The pneumatic tire according to claim 3, wherein a belt layer, an inside belt edge cover layer that locally covers an edge of the belt layer on the vehicle inner side, and an outside belt edge cover layer that locally covers an edge of the belt layer on the vehicle outer side are embedded in the tread portion, and the number of layers of the inside belt edge cover layer is greater than the number of layers of the outside belt edge cover layer.
8. The pneumatic tire according to claim 1, wherein the sound-absorbing member is a single sound-absorbing member extending in the tire circumferential direction, and a cross-sectional shape thereof is constant along the longitudinal direction.
9. The pneumatic tire according to claim 1, wherein a hardness of the sound-absorbing member is from 60 to 170 N, and a tensile strength of the sound-absorbing member is from 60 to 180 kPa.
10. The pneumatic tire according to claim 1, wherein the adhesive layer is made from double-sided adhesive tape, with a peeling adhesive strength in the range of 8 to 40 N/20 mm.
11. The pneumatic tire according to claim 1, wherein the sound-absorbing member is configured from a porous material having open cells.
12. The pneumatic tire according to claim 11, wherein the sound-absorbing member is polyurethane foam.
13. The pneumatic tire according to claim 1, wherein a hardness of the sound-absorbing member is from 85 to 170 N, and a tensile strength of the sound-absorbing member is from 60 to 180 kPa.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(8)
DETAILED DESCRIPTION
(9) A detailed description of the configuration of the present technology is given below, with reference to the accompanying drawings.
(10) In
(11) In the pneumatic tire as described above, a strip-shaped sound-absorbing member 6 is bonded along the tire circumferential direction to a region of the tire inner surface 4 corresponding to the tread portion 1, via an adhesive layer 5. The sound-absorbing member 6 is configured from a porous material having open cells, and has predetermined noise absorbing properties based on the porous structure. Urethane foam may be used as the porous material of the sound-absorbing member 6. On the other hand, adhesive in paste form or double-sided adhesive tape can be used as the adhesive layer 5.
(12) As illustrated in
(13) When a first ground contact region A1 is specified between the tire ground contact edge E1 on one side in the tire width direction (the vehicle inner side) and the tire equatorial plane E0, and a second ground contact region A2 is specified between the tire ground contact edge E2 on the other side in the tire width direction (the vehicle outer side) and the tire equatorial plane E0, the groove area ratio R1 of the first ground contact region A1 is set larger than the groove area ratio R2 of the second ground contact region A2.
(14) The groove area ratio R1 of the first ground contact region A1 and the groove area ratio R2 of the second ground contact region A2 are specified on the basis of the groove pattern including the circumferential grooves 21, the lug grooves 23, the inclined grooves 24, and the notch grooves 25 formed in the tread portion 1. More specifically, as illustrated in
(15) On the other hand, the sound-absorbing member 6 is disposed in a position that is offset in the tire width direction, as illustrated in
(16) In the pneumatic tire configured in this way, the strip-shaped sound-absorbing member 6 is bonded along the tire circumferential direction to a region of the tire inner surface 4 corresponding to the tread portion 1 via the adhesive layer 5, the groove area ratio R1 of the first ground contact region A1 is larger than the groove area ratio R2 of the second ground contact region A2, and the sound-absorbing member 6 is disposed in a position offset in the tire width direction so that the centroid G of the cross-section of the sound-absorbing member 6 in a plane that includes the axis of the tire is positioned within the first ground contact region A1. Therefore the weight unbalance between the two sides of the tire equatorial plane E0 due to the difference in the groove area ratio R1 of the first ground contact region A1 and the groove area ratio R2 of the second ground contact region A2 can be corrected. If there is a large weight unbalance in the tread portion 1, the relatively heavy portion will greatly expand due to centrifugal force during high-speed traveling, causing strain to be produced in the tread portion 1. However by correcting the weight unbalance, the strain in the tread portion 1 during high-speed traveling is reduced, so peeling of the sound-absorbing member 6 caused by this strain can be reduced. As a result, the noise reduction effect of the sound-absorbing member 6 can be maintained over a long period of time.
(17) Also, by correcting the weight unbalance of the tread portion 1, the effect of improvement in steering stability during high-speed traveling can also be obtained. In other words, if there is a weight unbalance in the tread portion 1, in high-speed traveling at for example 270 km/h or more, the ground contact shape becomes asymmetrical on the two sides of the tire equatorial plane E0 due to centrifugal force on the tread portion 1, and the steering stability is reduced. However by correcting the weight unbalance, excellent steering stability can be exhibited during high-speed traveling.
(18)
(19) In the pneumatic tire as described above, the total groove area G2 of the second ground contact region A2 may be from 70 to 92% of the total groove area G1 of the first ground contact region A1, and the distance D from the centroid G of the sound-absorbing member 6 to the tire equatorial plane E0 may be from 5 to 30% of the ground contact width TCW of the tread portion 1. In this case a significant effect can be expected.
(20) Here, when the total groove area G2 of the second ground contact region A2 is smaller than 70% of the total groove area G1 of the first ground contact region A1, the wear characteristics deteriorate. Conversely when it is greater than 92% the difference between the two becomes small, so the necessity of correcting the weight unbalance becomes substantially unnecessary. In particular, preferably the total groove area G2 of the second ground contact region A2 is from 72 to 90% of the total groove area G1 of the first ground contact region A1, and more preferably may be from 75 to 90% of the total groove area G1 of the first ground contact region A1.
(21) Also, when the distance D from the centroid G of the sound-absorbing member 6 to the tire equatorial plane E0 is smaller than 5% of the ground contact width TCW of the tread portion 1, the effect of correcting the weight unbalance is insufficient. Conversely when it is greater than 30% it is necessary to arrange the sound-absorbing member 6 as far as the curved portion on the shoulder side, so the bond durability of the sound-absorbing member 6 is reduced. In particular, preferably the distance D from the centroid G of the sound-absorbing member 6 to the tire equatorial plane E0 may be from 7 to 25% of the ground contact width TCW of the tread portion 1, and more preferably be from 10 to 20% of the ground contact width TCW of the tread portion 1.
(22) In the pneumatic tire with the designated mounting orientation with respect to the vehicle as described above, by providing the first ground contact region A1 with a comparatively large groove area ratio R1 on the vehicle inner side the wet performance is ensured, and by providing the second ground contact region A2 with a comparatively small groove area ratio R2 on the vehicle outer side the steering stability on dry road surfaces can be improved. However in this case preferably the groove area ratio R1 of the first ground contact region A1 is from 30 to 43%, and the groove area ratio R2 of the second ground contact region A2 is from 25 to 35%. In particular, the groove area ratio R1 of the first ground contact region A1 may be from 33 to 49%, and the groove area ratio of the second ground contact region may be from 28 to 33%. Also, preferably the difference between the groove area ratio R1 of the first ground contact region A1 and the groove area ratio R2 of the second ground contact region A2 is 4.0 percentage points or more, and more preferably is 5.5 percentage points or more. By setting the groove area ratio R1 of the first ground contact region A1 and the groove area ratio R2 of the second ground contact region A2 in the above ranges, the wet performance and the steering stability on dry road surfaces can be ensured in a balanced manner.
(23)
(24) A strip-shaped sound-absorbing member 6 is bonded along the tire circumferential direction to a region of the tire inner surface 4 corresponding to the tread portion 1, via the adhesive layer 5. Also, the groove area ratio R1 of the first ground contact region A1 is set larger than the groove area ratio R2 of the second ground contact region A2, as in each of the embodiments described above. Also, the sound-absorbing member 6 is disposed in a position that is offset in the tire width direction, so that the centroid G of the cross-section of the sound-absorbing member 6 in a plane that includes the axis of the tire is positioned within the first ground contact region A1.
(25) A carcass layer 11 is mounted between the pair of bead portions 3, 3. The carcass layer 11 includes a plurality of reinforcing cords extending in the tire radial direction, and is folded back around a bead core 12 disposed in each of the bead portions 3 from the tire inner side to the tire outer side. A bead filler 13 having a triangular cross-sectional shape formed from a rubber composition is disposed on a periphery of the bead core 12. An inner liner layer 14 is layered along the tire inner surface 4 inward of the carcass layer 11.
(26) On the other hand, a plurality of belt layers 15 is embedded on the outer circumferential side of the carcass layer 11 in the tread portion 1. These belt layers 15 include a plurality of reinforcing cords that are inclined with respect to the tire circumferential direction and the reinforcing cords are disposed so that the reinforcing cords of each layer intersect each other. In the belt layers 15, the inclination angle of the reinforcing cords with respect to the tire circumferential direction is set in a range from, for example, 10 to 40°. Steel cords are preferably used as the reinforcing cords of the belt layers 15.
(27) For the purpose of enhancing high-speed durability, at least one layer of a belt cover layer 16 (16a, 16b, 16c) formed by arranging reinforcing cords at an angle of, for example, not more than 5° with respect to the tire circumferential direction, is embedded on the outer circumferential side of the belt layers 15. Aramid or similar organic fiber cords are used as the reinforcing cords of the belt cover layer 16. The belt cover layer 16 includes a belt full cover layer 16a that covers the belt layers 15 over the full width, an inside belt edge cover layer 16b that locally covers the edge of the belt layers 15 on the vehicle inner side, and an outside belt edge cover layer 16c that locally covers the edge of the belt layers 15 on the vehicle outer side.
(28) In
(29) Among pneumatic tires in which the mounting orientation with respect to the vehicle is designated, high-performance tires are normally mounted on vehicles having negative camber angle, and it is required that sufficient high speed durability be provided under these conditions of use. However heat build-up can easily occur at positions on the vehicle inner side of the tread portion 1, and this heat build-up adversely affects the adhesive layer 5 of the sound-absorbing member 6, causing adhesive peeling of the sound-absorbing member 6. In this respect, when the stiffness of the inside belt edge cover layer 16b is greater than the stiffness of the outside belt edge cover layer 16c, deformation of the tread portion 1 at the vehicle inner side is reduced, so heat build-up at that location is reduced, and the adhesive peeling of the sound-absorbing member 6 can be effectively prevented.
(30) In the embodiment as described above, making the width of the inside belt edge cover layer 16b greater than the width of the outside belt edge cover layer 16c and making the number of layers of the inside belt edge cover layer 16b greater than the number of layers of the outside belt edge cover layer 16c have been described as means for making the stiffness of the inside belt edge cover layer 16b greater than the stiffness of the outside belt edge cover layer 16c. However, making the cord count of the inside belt edge cover layer 16b greater than the cord count of the outside belt edge cover layer 16c or making the elastic modulus of the reinforcing cords of the inside belt edge cover layer 16b higher than the elastic modulus of the reinforcing cords of the outside belt edge cover layer 16c can also be used.
(31) Note that a description of the reinforcement structure has been omitted in the embodiments described in
(32) In the pneumatic tire as described above, preferably a single sound-absorbing member 6 extends in the tire circumferential direction, in a cross-section orthogonal to the longitudinal direction the sound-absorbing member 6 has a constant thickness at least in the region corresponding to the bonding surface, and the cross-sectional shape is constant along the longitudinal direction. In particular, preferably the cross-sectional shape in a cross-section orthogonal to the longitudinal direction of the sound-absorbing member 6 is a rectangular shape (including a square shape), but depending on the circumstances it can be an inverted trapezoid so that it becomes narrower towards the ground contact surface side. In this way, the capacity of the sound-absorbing member 6 per unit ground contact area is increased as much as possible, and an excellent noise reduction effect can be obtained. Also, the sound-absorbing member 6 can be easily processed to have this shape, so the manufacturing cost is low.
(33) When the pneumatic tire as described above is assembled onto a rim, a cavity 7 is formed between the tire inner surface 4 and the rim. Preferably the volume of the sound-absorbing member 6 is greater than 20% of the volume of the cavity 7. By increasing the volume of the sound-absorbing member 6 in this way an excellent noise reduction effect can be obtained, and moreover a good bonding state can be maintained over a long period of time, even with a large sound-absorbing member 6. Note that preferably the width of the sound-absorbing member 6 is in the range of 30 to 90% of the ground contact width. Also, preferably the sound-absorbing member 6 is not an annular shape.
(34) Preferably the hardness of the sound-absorbing member 6 (JIS-K6400-2) is from 60 to 170 N, and the tensile strength of the sound-absorbing member 6 (JIS-K6400-5) is from 60 to 180 kPa. A sound-absorbing member 6 with these physical properties has excellent durability against shear strain. If the hardness or the tensile strength of the sound-absorbing member 6 are too low the durability of the sound-absorbing member 6 will be reduced. In particular, preferably the hardness of the sound-absorbing member 6 is from 70 to 160 N, and more preferably from 80 to 140 N. Also, preferably the tensile strength of the sound-absorbing member 6 is from 75 to 165 kPa, and more preferably from 90 to 150 kPa.
(35) Preferably the peeling adhesive strength (JIS-Z0237: 2009) of the adhesive layer 5 is in the range of 8 to 40 N/20 mm. In this way the work of applying the sound-absorbing member 6 and the work of dismantling when the tire is being disposed of can be easily carried out, while maintaining good fixing strength of the sound-absorbing member 6. In other words, if the peeling strength of the adhesive layer 5 is too low the fixing state of the sound-absorbing member 6 will be unstable, and conversely if the peeling strength of the adhesive layer 5 is too high it will be difficult to change the fixing position during the operation of bonding the sound-absorbing member 6, and it will be difficult to peel off the sound-absorbing member 6 when the tire is being disposed of. In particular, preferably the peeling strength of the adhesive layer 5 is from 9 to 30 N/20 mm, and more preferably from 10 to 25 N/20 mm.
(36) In each of the embodiments as described above, it was explained that a significant effect can be obtained when the groove area ratio and the position of the sound-absorbing member are mutually appropriately adjusted on pneumatic tires in which the mounting orientation with respect to the vehicle is designated. However the present technology can also be applied to pneumatic tires in which the mounting orientation with respect to the vehicle is not designated.
EXAMPLES
(37) Pneumatic tires were manufactured having a tire size of 275/35R20 100Y, an annular tread portion extending in the tire circumferential direction, a pair of sidewall portions disposed on both sides of the tread portion, and a pair of bead portions disposed on the inner side in the tire radial direction of the sidewall portions. A pattern of grooves was formed in the tread portion, and a strip-shaped sound-absorbing member was bonded along the tire circumferential direction to a region on the tire inner side corresponding to the tread portion. The position of the sound-absorbing member was varied to produce Comparison Example 1 and Working Examples 1 to 5.
(38) The above pneumatic tires were tires with a designated mounting orientation with respect to the vehicle. The groove area ratio of the first ground contact region disposed on the vehicle inner side was 35%, and the groove area ratio of the second ground contact region disposed on the vehicle outer side was 30%. The total groove area of the second ground contact region was 85% of the total groove area of the first ground contact region. In the pneumatic tires as described above, the belt layers, the inside belt edge cover layer that locally covers the edge of the belt layers on the vehicle inner side, and the outside belt edge cover layer that locally covers the edge of the belt layers on the vehicle outer side were embedded in the tread portion.
(39) In Comparative Example 1, the centroid of the cross-section of the sound-absorbing member in a plane that includes the tire axis was located on the tire equatorial plane. Also, the inner side belt edge cover layer and the outer side belt edge cover layer had the same structure.
(40) In Working Examples 1 to 3, the position of the sound-absorbing member was offset in the tire width direction so that the centroid of the cross-section of the sound-absorbing member in a plane that includes the tire axis was located in the first ground contact region, as illustrated in
(41) In Working Example 4, the sound-absorbing member was disposed in a position that was offset in the tire width direction, as illustrated in
(42) In Working Example 5, the sound-absorbing member was disposed in a position that was offset in the tire width direction, as illustrated in
(43) In Comparative Example 1 and Working Examples 1 to 5, the following items were common. The cross-sectional shape of the sound-absorbing member in a cross-section orthogonal to the longitudinal direction was a rectangular shape, and this cross-sectional shape was constant along the tire circumferential direction. The volume of the sound-absorbing member as a percentage of the volume of the cavity formed within the tire when the tire was assembled on the rim was 30%. The hardness of the sound-absorbing member was 91 N, and the tensile strength of the sound-absorbing member was 132 kPa. The peeling adhesive strength of the adhesive layer was 16 N/20 mm.
(44) The pneumatic tires of Comparative Example 1 and Working Examples 1 to 5 were assembled onto a wheel with a rim size 20×9.5J, and after a running test was carried out for 40 hours using a drum testing machine under the conditions of air pressure 200 kPa, load 6.9 kN, and speed 300 km/h, it was visually checked whether or not there was adhesive peeling of the sound-absorbing member. The results were recorded in Table 1.
(45) TABLE-US-00001 TABLE 1 Comparative Working Working Example 1 Example 1 Example 2 Centroid position of On tire In first In first sound-absorbing equatorial ground ground member plane contact contact region region (FIG. 3) (FIG. 3) D/TCW × 100% — 20 10 Structure of belt edge Same inside Same inside Same inside cover layer and outside and outside and outside Presence/absence of Presence Absence Absence adhesive peeling of the sound-absorbing member Adhesive peeling — 100 88 prevention performance (index) Working Working Working Example 3 Example 4 Example 5 Centroid position of In first In first In first sound-absorbing ground ground ground member contact contact contact region region region (FIG. 3) (FIG. 7) (FIG. 8) D/TCW × 100% 30 20 20 Structure of belt edge Same inside Wider on More layers cover layer and outside inside on inside (FIG. 7) (FIG. 8) Presence/absence of Absence Absence Absence adhesive peeling of the sound-absorbing member Adhesive peeling 88 113 113 prevention performance (index)
(46) As shown in Table 1, with the tire of Comparative Example 1 there was significant occurrence of adhesive peeling of the sound-absorbing member, but in the case of the tires of Working Examples 1 to 5, there was no adhesive peeling of the sound-absorbing member observed.
(47) In addition, for the pneumatic tires of Working Examples 1 to 5, the same running test as described above was carried out in 10 hour units, and the distance traveled until adhesive peeling of the sound-absorbing member was found was obtained. The results were expressed as an index of adhesive peeling prevention, with the measured value for Working Example 1 as 100. The higher the index value, the more difficult the adhesive peeling of the sound-absorbing member.
(48) Next, tires in accordance with Working Examples 6 to 12 were prepared having the same structure as Working Example 1 except that the hardness of the sound-absorbing member, the tensile strength of the sound-absorbing member, the peeling adhesive strength of the adhesive layer, the groove area ratio of the first ground contact region, and the groove area ratio of the second ground contact region were varied.
(49) The presence or absence of adhesive peeling of the sound absorbing member and the adhesive peeling prevention performance after 40 hours of the running test were evaluated for the tires according to Working Examples 6 to 12 by the same methods as described above. The results were recorded in Table 2.
(50) TABLE-US-00002 TABLE 2 Working Working Working Working Example 6 Example 7 Example 8 Example 9 Centroid position of In first In first In first In first sound-absorbing ground ground ground ground member contact contact contact contact region region region region (FIG. 3) (FIG. 3) (FIG. 3) (FIG. 3) D/TCW × 100% 20 20 20 20 Structure of belt edge Same Same Same Same inside cover layer inside and inside and inside and and outside outside outside outside Hardness of sound- 60 170 91 91 absorbing member (N) Tensile strength of 60 180 132 132 sound-absorbing member (kPa) Peeling adhesive 16 16 8 40 strength of the adhesive (N/20 mm) Groove area ratio of 35 35 35 35 the first ground contact region (%) Groove area ratio of 30 30 30 30 the second ground contact region (%) Presence/absence of Absence Absence Absence Absence adhesive peeling of the sound-absorbing member Adhesive peeling 100 100 95 105 prevention performance (index) Working Working Working Example 10 Example 11 Example 12 Centroid position of In first In first In first sound-absorbing ground ground ground member contact contact contact region region region (FIG. 3) (FIG. 3) (FIG. 3) D/TCW × 100% 20 20 20 Structure of belt edge Same inside Same inside Same inside cover layer and outside and outside and outside Hardness of sound- 91 91 91 absorbing member (N) Tensile strength of 132 132 132 sound-absorbing member (kPa) Peeling adhesive 16 16 16 strength of the adhesive (N/20 mm) Groove area ratio of 30 43 39 the first ground contact region (%) Groove area ratio of 25 30 35 the second ground contact region (%) Presence/absence of Absence Absence Absence adhesive peeling of the sound-absorbing member Adhesive peeling 100 90 95 prevention performance (index)
(51) As shown in Table 2, with the tires according to Working Examples 6 to 9 in which the hardness of the sound-absorbing member, the tensile strength of the sound-absorbing member, and the adhesive peeling strength of the adhesive layer were varied, there was no adhesive peeling of the sound-absorbing member found after 40 hours of the running test, the same as for Working Example 1. Also, in the tires according to Working Examples 10 to 12 in which the groove area ratio of the first ground contact region and the second ground contact region was varied, the same result was obtained.