GAS NOZZLE HAVING A DISPLACEABLE VALVE SLEEVE
20210178516 · 2021-06-17
Inventors
Cpc classification
B23K26/70
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0876
PERFORMING OPERATIONS; TRANSPORTING
B23K26/1488
PERFORMING OPERATIONS; TRANSPORTING
B23K26/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K26/08
PERFORMING OPERATIONS; TRANSPORTING
B23K26/04
PERFORMING OPERATIONS; TRANSPORTING
B23K26/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This disclosure describes laser machining head gas nozzles that have an exit opening for passage of a laser beam onto a workpiece; an annular gap surrounding the exit opening; and a sleeve disposed and guided displaceably within the annular gap for axial displacement between a rearward and a forward position. The sleeve projects beyond the exit opening at least in the forward position, and the sleeve is tiltably mounted in the annular gap.
Claims
1-15. (canceled)
16. A gas nozzle for a laser machining head, the gas nozzle comprising: an external nozzle body having a front section, a rear section, and an internal wall extending along an axial length of the external nozzle body and forming a space, wherein the internal wall has a first inner perimeter at the front section and a second inner perimeter at the rear section, the first perimeter being larger than the second perimeter; an inner nozzle body disposed within the space and having a rear section that is screw-fitted into the internal wall of the rear section of the external nozzle body, a front section having an external wall with protrusions that extend radially outward, and a bore extending axially through the inner nozzle body for passage of a laser beam and a gas stream therethrough; a gap formed within the space between the external wall of the inner nozzle body's front section and the internal wall of the external nozzle body's front section; and a sleeve that is axially displaceable within the gap between a forward position and a rearward position, wherein in both the forward and rearward positions, a front end of the sleeve is positioned outside the external nozzle body and a rear end of the sleeve is positioned within the gap, wherein the sleeve's front end has an outer perimeter that is larger than the first inner perimeter of the external nozzle body's front section, the sleeve's rear end having an outer perimeter that fits within the first inner perimeter and having an internal contour shaped as a shoulder that engages with the inner nozzle body's protrusions when the sleeve is in the forward position.
17. The gas nozzle of claim 16, wherein the inner nozzle body includes one or more axial oblong holes extending axially along the inner nozzle body's external wall.
18. The gas nozzle of claim 17, wherein each axial oblong hole provides a passage that interconnects the bore of the inner nozzle body with the gap so as to allow gas to flow therethrough.
19. The gas nozzle of claim 17, wherein the protrusions on the inner nozzle body share a same first axial position and extend radially outward from the inner nozzle body's front section.
20. The gas nozzle of claim 19, wherein a first axial oblong hole has a front tip and a rear tip and extends axially along the inner nozzle body so that the front tip is positioned distal of the protrusions and the rear tip is positioned proximal of the protrusions.
21. The gas nozzle of claim 20, wherein when the inner nozzle body's rear section is screwed into the internal wall of the external nozzle body's rear section, a front end of the external nozzle body has the same first axial position as the protrusions on the inner nozzle body.
22. The gas nozzle of claim 21, wherein when the inner nozzle body's rear section is screwed into the internal wall of the external nozzle body's rear section, a front end of the inner nozzle body extends distally beyond the front section of the external nozzle body.
23. The gas nozzle of claim 22, wherein when the inner nozzle body's rear section is screwed into the internal wall of the external nozzle body's rear section, a rear end of the external nozzle body extends proximally beyond the rear section of the inner nozzle body.
24. The gas nozzle of claim 20, wherein the inner nozzle body includes a tapered section between the inner nozzle body's rear section and the inner nozzle body's front section.
25. The gas nozzle of claim 24, wherein axial oblong holes extend axially over a length of the tapered section.
26. The gas nozzle of claim 25, wherein the tapered section tapers from the inner nozzle body's rear section to the inner nozzle body's front section, such that the inner nozzle body's rear section has an outer perimeter that is larger than the outer perimeter of the inner nozzle body's front section.
27. The gas nozzle of claim 26, wherein the bore of the inner nozzle body is defined by an internal wall of the inner nozzle body, said internal wall having a perimeter that is larger at the rear section than at the front section and forms a cylindrical portion of the bore.
28. The gas nozzle of claim 27, wherein the bore is tapered in the tapered section.
29. The gas nozzle of claim 24, wherein at least a portion of the inner nozzle body's front section has constant inner and outer diameters between the tapered section and the protrusions.
30. The gas nozzle of claim 16, wherein the internal wall extending along the axial length of the external nozzle body has a transition section between the front section and the rear section, the transition section of the external nozzle body's internal wall extending radially outward from the second inner perimeter of the external nozzle body's rear section to the first inner perimeter of the external nozzle body's front section.
31. The gas nozzle of claim 16, wherein an external wall of the external nozzle body's rear section is screw-fitted into a laser machining head.
32. The gas nozzle of claim 16, wherein the sleeve's front end includes two slanted surfaces, including a slanted internal surface and a slanted external surface.
33. The gas nozzle of claim 32, wherein a chamfer angle of each of the slanted internal surface and the slanted external surface is between 30° and 60°.
34. The gas nozzle of claim 33, wherein the chamfer angle of each of the slanted internal surface and the slanted external surface is 45°.
35. The gas nozzle of claim 16, wherein the bore includes an exit opening configured to direct the gas flow and the laser beam in a forward direction onto a workpiece.
36. The gas nozzle of claim 16, wherein the gap is positioned to receive at least a portion of the gas stream, and the internal wall of the external nozzle body directs the received gas stream onto a workpiece.
37. The gas nozzle of claim 35, wherein the directed gas stream is an annular gas flow.
38. The gas nozzle of claim 16, wherein an axial displacement of the sleeve within the gap varies the flow configuration of the gas stream through the gas nozzle.
39. The gas nozzle of claim 38, wherein displacement of the sleeve to a first sleeve position forms a single-bore nozzle in which gas flows out from only the inner nozzle body, and displacement of the sleeve to a second sleeve position forms a multi-duct nozzle, in which gas flows out from both the inner nozzle body and the gap.
40. The gas nozzle of claim 39, wherein when the sleeve is in the forward position, cutting gas flows out from the bore of the inner nozzle body and not through the gap.
41. The gas nozzle of claim 40, wherein when the sleeve is in the rearward position, cutting gas flows out from both the bore of the inner nozzle body and through the gap.
42. The gas nozzle of claim 38, wherein the gas nozzle is configured so as to cut, pierce, mark, or weld workpieces having dissimilar thicknesses.
43. The gas nozzle of claim 16, wherein the front end of the sleeve is radially rotatable about a front end of the external nozzle body.
44. The gas nozzle of claim 43, wherein the sleeve is a single piece and includes a cylindrical portion between the front and rear ends of the sleeve.
45. The gas nozzle of claim 44, wherein the sleeve includes one or more grooves on the cylindrical portion that run obliquely in the axial direction and are configured to cause the sleeve to rotate when gas flows axially between the sleeve and the internal wall of the external nozzle body's front section.
Description
DESCRIPTION OF DRAWINGS
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[0024]
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[0026]
[0027]
[0028]
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[0030]
[0031]
[0032]
[0033]
[0034]
[0035] Identical reference signs are used for the same or functionally equivalent components in the following description of the drawing.
DETAILED DESCRIPTION
[0036] The cutting gas nozzles 1, 1′ shown in
[0037] The cutting gas nozzles 1, 1′ in each case include a nozzle body 5 having an exit opening 100 for the passage of the laser beam 3 onto the workpiece 4, having an inner nozzle 6 for forming a core flow 7, and an outer nozzle 8, surrounding the inner nozzle 6, for forming an annular flow 9. A valve sleeve 10 projects beyond the inner nozzle 6 and is guided in the annular gap 11 of the outer nozzle 8 so as to be axially displaceable between two positions. The valve sleeve 10 that can be designed as a ceramic sleeve closes the nozzle cross-sectional area 25 of the outer nozzle 8 in the one position, and opens (or widens) the cross-sectional area 25 of the outer nozzle 8 in the other position. The valve sleeve 10 projects in at least one of the two positions beyond the inner nozzle 6 and is guided so as to be displaceable on the external wall 12 of the annular gap 11. A valve seat 14 that closes the outer nozzle 8 when the valve sleeve 10 in the end position is on the internal wall 13 of the annular gap 11, the internal wall 13 being formed by the external side of the inner nozzle 6. The inner nozzle 6 is connected to a gas supply (not shown) by way of the central nozzle bore 15. The annular gap 11 is connected to the nozzle bore 15 by way of one or a plurality of connection openings 16. The laser beam 3 is directed through the nozzle exit opening 100 of the inner nozzle 6 onto the workpiece 4.
[0038] The valve sleeve 10 has an externally encircling centering bead 17 with a tight tolerance, the centering bead 17 being guided so as to be displaceable on the external wall 12 of the annular gap 11 in a largely sealed manner. A mechanical clearance between the external wall 12 of the annular gap 11 and the outwardly pointed or spherical centering bead 17 enables tilting of the valve sleeve 10 in the sense of the double arrow B within the annular gap 11 by about ±5°. In this way, unevennesses in the workpiece surface can be accounted for in the movement of the valve sleeve 10 on the workpiece 4. To slide without damage across minor steps in the workpiece surface (for example, as can arise by the tilting of workpiece parts that have been cut off), the front end face of the valve sleeve 10 on the internal side and the external side has in each case one encircling run-up slant 18a, 18b in the form of a chamfer having a chamfer angle of 45° (e.g., between 30° and 60°).
[0039] In the case of the cutting gas nozzle 1 shown in
[0040] In the rearward end position of the valve sleeve 10 (spacing A of the inner nozzle 6 from the workpiece 4 can be approximately 0 to 1 mm) as shown in
[0041] When the valve sleeve 10 is advanced from the rearward end position thereof toward the front, the valve sleeve 10 is lifted from the valve seat 14 and the annular gap valve opens. As the valve sleeve 10 advances, an increasingly wider gap, that is to say an increasingly wider nozzle opening 25, is created between the valve sleeve 10 and the internal wall 13 such that an increasing proportion of the cutting gas no longer flows out through the nozzle exit opening 100 of the inner nozzle 6 but by way of the connection openings 16 into the annular gap 11 and from there as an annular flow 9 through the outer nozzle 8. This bypass flow nozzle (multi-duct nozzle) in which the cutting gas flows out both from the inner nozzle 6 as well as from the outer nozzle 8 is desirable when cutting thick workpieces. The valve sleeve 10 is shown in its forward end position in
[0042] Because of the centering bead 17, the rear end face 21 of the valve sleeve 10 is significantly larger than the front end face formed from the part-face 18a, such that the pressure difference between the interior of the nozzle and the environment causes the valve sleeve 10 to advance in the forward direction 20 and, in the case of a valve sleeve 10 that has already landed on the workpiece surface, a contact-pressure force of the valve sleeve 10 on the workpiece surface that is proportional to the cutting gas pressure. Any lifting of the valve sleeve 10 from the workpiece surface is positively prevented due to this pneumatic spring approach of the valve sleeve 10 that is proportional to pressure. The reversing of the valve sleeve 10 in the reverse direction 22 is performed by lowering the cutting gas nozzle 1 at a variable spacing from the workpiece 4 such that the valve sleeve 10 lands on the workpiece surface and is then reversed in the reverse direction 22.
[0043] In the cutting gas nozzle 1′ shown in
[0044] In the forward end position of the valve sleeve 10 shown in
[0045] When the valve sleeve 10 is reversed from the forward end position thereof by lowering the machining head 2 in the direction of the workpiece surface 4 in the reverse direction 22 to the position shown in
[0046] The valve sleeve 10 in the example shown is constructed such that in operation, independently of the absolute level of gas pressure, the lifting force and the contact forces that act on the valve sleeve 10 by way of the cutting gas pressure are just at an equilibrium, such that the valve sleeve 10 slides across the (planar) workpiece surface largely without friction but nevertheless so as to be bear thereon in a constantly planar manner. This is achieved in that that surface part of the valve sleeve 10 on which the cutting gas pressure acts in the forward direction 20 is equal in size to that surface part of the valve sleeve 10 on which the cutting gas pressure acts in the reverse direction 22. In the example shown, the rear end face that is formed by the valve sleeve 10 and the annular seal 23 is of equal size as the front end face (in the projection) that is formed by the internal run-up ramp 18a, the front end face being impinged with cutting gas pressure in the case of the valve sleeve 10 having landed on the workpiece 4. Advancing the valve sleeve 10 in the forward direction 20 in the case of a valve sleeve 10 that has not landed on the workpiece 4 is performed by the cutting gas pressure. Reversing the valve sleeve 10 in the reverse direction 22 is performed by lowering the cutting gas nozzle 1 at a variable spacing from the workpiece 4, so that the valve sleeve 10 lands on the workpiece surface and is reversed in the reverse direction 22. A defined hovering state of the valve sleeve 10 above the workpiece 4 can be achieved independently from the current gas pressure by modifying these area ratios in a targeted manner, so as to enable scratch-free machining by cutting, for example.
[0047] Following piercing, deposits of slag and solidified metal droplets adhere to the workpiece surface. This contamination of the workpiece surface renders it unsuitable for landing the valve sleeve 10 in a flush manner on the workpiece 4, but still must be traversed to be overcome on the path of the laser beam 3 from the piercing hole at the start of the actual cutting contour. The numerically controlled switching of the nozzle characteristic is beneficial in this transitional region (referred to as “precut”) between the piercing position and the actual cutting contour. In the region of the precut, the nozzle characteristic of a single-bore nozzle (single-duct nozzle) is more favorable for a stable cutting process, while switching to the bypass flow (multi-duct) characteristic can take place upon reaching the actual component contour, should this be more favorable for cutting thick workpieces.
[0048] The cutting gas nozzle 1′ when piercing at a large spacing has the same properties as those of a classic single-bore nozzle (single-duct nozzle). Therefore, no additional data detection for piercing process parameters is required. The gas jet is compact when piercing, as the gas jet can exit only through the central opening 100 of the inner nozzle 6, thus the cutting gas nozzle 1′ is protected against contamination by splashes or smoke. The trajectory and the cooling behavior of metal droplets that are ejected out of the piercing hole are influenced in the best possible manner such that piercing that is as splash-free as possible is achieved.
[0049] The almost gas-tight encapsulation of the region between the cutting gas nozzle 1, 1′ and the workpiece surface in the case of a landed cutting gas nozzle 1, 1′ has several advantages, including minimizing the quantity of gas that does not penetrate the cutting gap (utilized process gas), but flows out of the processing zone horizontally across the sheet surface (non-utilized process gas). Due to this minimization, the maximum cutting gas pressure provided by the machine, and the required maximum cutting gas flow rate, are also minimized, as is the noise emission generated by the cutting gas nozzle 1, 1′. Cutting of even larger sheet thicknesses is possible due to the improved coupling of the cutting gas into the cutting gap at available maximum gas pressures provided by the machine. Any detrimental mixing of the cutting gas (ultrapure oxygen, for example) with ambient air that is also suctioned into the cutting gap is prevented.
[0050] The “floating” tilting mounting of the valve sleeve 10 in the nozzle body 5 in the ongoing cutting operation permits the numerically controlled variation of the spacing A between the nozzle and the sheet, and on account thereof the targeted modification of the flow distribution within the valve sleeve 10 and the flexible employment of the cutting gas nozzle 1, 1′ both as a classic single-bore nozzle (single-duct nozzle) as well as a consumption-minimized bypass flow nozzle (multi-duct nozzle). Also, non-planar workpiece surfaces are automatically compensated for without modifying the cutting gas dynamics and thus also without modifying the cutting result.
[0051] The valve seat 14, as opposed to the shown conical variant, can also be a planar annular shoulder, in particular on the base of the annular gap 11.
[0052] The cutting gas nozzle 1″ shown in
[0053] The ratio between the rear and the front end faces of the sleeve is chosen such that, independently of the cutting gas pressure used, the gas pressure forces that in the cutting operation act on the valve sleeve 10 cause a defined hovering state of the valve sleeve 10 such that a sufficiently high flow of lost gas escapes from the valve sleeve 10 through the gap between the front end face of the sleeve and the workpiece surface, the gap being adjustable in a defined and reproducible manner.
[0054] Alternatively, a sufficiently high flow of lost gas can be achieved by the targeted incorporation of gas outflow ducts into the end face of the sleeve, or else of gas outflow bores into the cylindrical part of the sleeve.
[0055] If the cutting gas nozzle 1″, proceeding from the closed valve position thereof that is shown in
[0056] With the aid of such an adjustable gas-mixing nozzle the process efficiency and process stability, for example in the cutting of aluminum by CO.sub.2 laser radiation, can be increased by controlled admixing of approximately 0.5 to 2% oxygen from the environment to the ultrapure nitrogen cutting gas jet. Due to the presence of the minor percentage of oxygen, an increase in the absorption coefficient and a reduction in the melt viscosity are achieved in the cutting process.
[0057] If admixing of ambient air is not to be performed, the spacing A of the inner nozzle from the workpiece 4 is to be enlarged to the extent that the valve sleeve 10 lands on the conical valve seat 14 and the annular gap 11 is thus closed (
[0058] In a further variant (not shown), the gas nozzle can alternatively be embodied such that the nozzle bore 15 of the inner nozzle 6 and the annular gap 11 of the outer nozzle 8 are not interconnected, thus that no connection bores are provided, and in that the annular space 26 that is provided between the rear end face 21 of the valve sleeve 10 and the nozzle body 5 is not connected to the environment. The gas nozzle in this variant always acts as a single-duct nozzle. A variation of the flow conditions is not possible by way of such a gas nozzle, but coupling-in of the cutting gas into the cutting gap, or the effect of an inert gas in welding, is improved, respectively.
[0059] The cutting gas nozzle 1′″ shown in
[0060] As opposed to the cutting gas nozzles 1, 1′, 1″, the sleeve 10 of the cutting gas nozzle 1′″ does not have any outwardly pointed or spherical centering bead; rather, the external wall 12 of the annular gap 11, formed by the internal wall of the main body 5a of the nozzle body 5, here tapers conically in the forward direction 20, so as to enable tilting of the sleeve 10 by approximately ±5° within the annular gap 11. Alternatively or additionally, the sleeve wall on the external side can also taper, in particular in a conical manner, in the reverse direction 22.
[0061] When the cutting gas flow is switched on, negative pressure is first generated in the annular space 26 of the cutting gas nozzle 1′″, or on the rear end face 21 of the sleeve 10, respectively. This negative pressure draws the sleeve 10 into the nozzle body 5 up to the rearward end position, even when the sleeve 10 is not in contact with the workpiece surface. If the gas pressure of the cutting gas remains lower than a limit pressure (for example 3 bar) that is predefined by the weight of the sleeve 10, the sleeve 10 remains in the suctioned state. This state is utilizable for protecting the sleeve 10 from damage or contamination, for example when piercing, when employing the nozzle for engraving or marking the workpiece, or when cleaning the nozzle with brushes. That is to say in methods that operate at a large nozzle spacing from the workpiece 4 the sleeve 10 nevertheless remains in the rearward end position in the nozzle body 5.
[0062] If the gas pressure is increased beyond the limit pressure, the cutting gas thus flows through the annular gap 11 between the inner nozzle 6 and the sleeve 10 in an increasingly turbulent manner. The effect of force of the cutting gas that is directed forward is likewise increased such that the valve sleeve 10 is urged in the forward direction 20 by the cutting gas.
[0063] This state when cutting the workpiece 4 is adjusted such that the sleeve 10 is in contact with the workpiece surface. This effectively prevents any lateral outflow of the cutting gas and suctioning of ambient air into the cutting gap. In this way, the gas consumption is reduced and a precisely defined gas composition is obtained in the cutting gap, significantly improving the quality of the cut edges obtained.
[0064] To suction the sleeve 10 again after the cutting operation, the gas pressure at the entry 15 of the nozzle body 5 first is reduced to almost 0 bar, or completely switched off. Increasing the gas pressure to just below the limit pressure again then has the effect of suctioning the sleeve 10, which by virtue of gravity is located in the forward end position thereof on protrusions 29 of the nozzle body 5, to the rearward end position thereof. In the case of a constant gas pressure at below the limit pressure, the sleeve 10 remains in the rearward end position thereof in the nozzle body 5.
[0065] Instead of by way of the guide gap 27 as shown in
[0066] By contrast to the cutting gas nozzle 1′″ of
[0067] Various modifications to the sleeve 10 are shown in
[0068] The rotation of the sleeve 10 can have several advantages. When the sleeve 10 is made from a highly abrasion-resistant material, such as, for example, oxide ceramics (Al.sub.2O.sub.3), the sleeve 10 can to a certain extent remove contaminants from the workpiece surface by way of a momentum transfer due to the front end face 31. For example, for a turning tool or a milling tool. When the sleeve 10 is in mechanical contact with the workpiece surface and is rotating, planar contaminants such as, for example, oil or mill scale layers, paint or adhesive residues, pulverulent traces, metal pearls, or the like, can be removed. However, the ceramics sleeve 10 can leave behind scratch marks on the workpiece surface due to the direct mechanical contact. Moreover, due to the rotation of the sleeve 10, the static friction between the sleeve 10 and the workpiece surface, and the wear of the sleeve 10, are reduced due to localized heating.
[0069] If the sleeve 10 has geometric structures such as, for example, grooves 32, on its end face 29 (
[0070] The sleeve 10 can also be made from plastic instead of ceramics, the plastics not having to be as temperature-resistant as ceramics. The better sliding properties of plastics have the advantage that the formation of scratches on the workpiece surface can be reduced or entirely eliminated in the movement of the sleeve 10 across the workpiece.
[0071] A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.