MODULAR BARBECUE SYSTEM AND KITS THEREFORE
20210177201 · 2021-06-17
Inventors
Cpc classification
F24C3/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47J27/04
HUMAN NECESSITIES
International classification
A47J27/04
HUMAN NECESSITIES
F24C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a modular barbecue system and kits for adapting a gas barbecue to other types of cooking and other uses. The modular barbecue system comprises a heating compartment having a bottom wall and a peripheral defining a cavity, a heat source provided in the cavity of the heating compartment, a plurality of add-on components receivable in the cavity of the heating compartment, a plurality of steps provided in the cavity of the heating compartment for supporting the add-on components at different distances relative to the heat source. Add-on components such as a large basin, a flat basin, a perforated plate system, a strainer, a lid and a pump are combined to form a plurality of kits enabling steam cooking, maple sap boiling, double boiling, coal fire cooking, boiling, smoke cooking and water heating to expand the typical grilling method of a gas barbecue to various cooking techniques.
Claims
1. A kit of combinable add-on components for a barbecue including a heating compartment, the kit of combinable add-on components comprising at least two add-on components selected from the group consisting of a first basin, a second basin, a lid, a perforated basin, a perforated plate system and a grid, a first of the at least two add-on components being receivable on the heating compartment and a second of the at least two add-on components being selectively receivable on the heating compartment and on the first of the at least two add-on components.
2. The kit according to claim 1, wherein the first of the at least two add-on components is the first basin, and second of the at least two add-on components is selected from a group consisting of the second basin, the lid, the perforated basin, the perforated plate system and the grid.
3. The kit according to claim 2, wherein the second of the at least two add-on components is the second basin.
4. The kit according to claim 3, wherein the first basin is a first large basin and the second basin is a second large basin, the first and second large basins being positional in a side-by-side relationship on the heating compartment.
5. The kit according to claim 4, further comprising a syphon to removably engage the first and second large basins and to allow a fluid communication between the same.
6. The kit according to claim 5, further comprising an anti-foaming container receivable in one of the first and second large basins.
7. The kit according to claim 3, wherein the first basin comprises a large basin and the second basin comprises a flat basin.
8. The kit according to claim 2, wherein the second of the at least two add-on component comprises one of the perforated basin and the perforated plate system.
9. The kit according to claim 8, further comprising a third add-on component, the third add-on component comprising the lid.
10. The kit according to claim 9, wherein the first basin comprises one of the large basin and the flat basin.
11. The kit according to claim 2, wherein the second add-on component comprises the grid.
12. The kit according to claim 11, wherein the first basin comprises one of a large basin and a flat basin.
13. The kit according to claim 12, further comprising a third add-on component, the third add-on component comprising the lid.
14. The kit according to claim 2, wherein the second of the at least two add-on components comprises the lid.
15. The kit according to claim 1, wherein the first of the at least two add-on components comprises the perforated basin and the second of the at least two add-on components is selected from the group consisting of the lid, the perforated plate system and the grid.
16. The kit according to claim 1, wherein the at least two add-on components are made of stainless steel.
17. The kit according to claim 1, wherein the perforated plate system comprises a first perforated plate comprising at least one first perforation and a second plate slidably mounted on top of the first perforated plate and comprising at least one second perforation, the at least one second perforation being fully aligned with the at least one first perforation when the second plate is slid in a first position relative to the first perforated plate and a fully offset position when the second plate is slide a second position.
18. The kit according to claim 1, wherein the first of the at least two add-on components comprises the first basin, the kit further comprising a pump removably receivable in the first basin for pumping a liquid therefrom.
19. The kit according to claim 18, wherein the pump is operatively coupled to one of a shower and a sink.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076] For a better understanding of the present, as well as other aspects, and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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DETAILED DESCRIPTION
[0113] Referring to
[0114] In this embodiment, the modular barbecue system 1 is a gas barbecue grill 2 comprising a main body 10 having a cart design of an usual gas grill barbecue and including a lower portion 12 with a plurality of caster wheels allowing the gas barbecue 2 to be moved, an intermediate portion 14 defining a storage space 30 and an upper cooking portion 16. The storage space 30 includes a shelf 32 for storing the gas or propane tank used as the fuel source. The storage space 30 is also configured to receive the add-on components 100, 200, 300, 350, 400, 500, 600, 700, 800 and 900 when they need to be stored.
[0115] The upper cooking portion 16 of the gas barbecue 2 comprises a heating compartment 18 and a lid 20, pivotally mounted to the heating compartment 18. Provided on the lid 20 is a handle 22 to help a user open and close the lid 20 during cooking. Provided on each side of the heating compartment 18 is a pair of foldable side trays or shelves 24, 26 for supporting food, cooking accessories or utensils during the operation of the gas barbecue. Control knobs 28 are disposed proximate to the heating compartment 18 to ignite the fire and to control the intensity of the flames during cooking operation of the modular barbecue system 1.
[0116] With reference to
[0117] The back wall 40 comprises a lower end 48, an upper end 50 and an internal surface 52 extending from the lower end 48 to the upper end 50. The lower end 48 of the back wall 40 extends upwardly from the bottom wall 34 and comprises an outward extending lower step component 54a and an outward extending upper step component 56a, vertically distant from the bottom wall 34. At the upper end 50 thereof, the back wall 40 is provided with a grid supporting step component 58a and a vertical extending edge 61a defining the upper rim of the heating compartment 18.
[0118] Likewise, the front wall 42 comprises a lower end 60, an upper end 62 and an internal surface 64 extending from the lower end 60 to the upper end 62. The lower end 60 of the front wall 42 extends upwardly from the bottom wall 34. As with the back wall 40, the lower end 60 of the front wall 42 comprises an outward extending lower step component 54b and an outward extending upper step component 56b. As with the back wall 40, the upper end 62 of the front wall 42 comprises a grid supporting step component 58b and a vertical extending edge 61b defining the lower rim of the heating compartment 18.
[0119] The vertical side walls 44a, 44b extend from the back wall 40 to the front wall 42 and comprise a lower end 66, extending upwardly from the bottom wall 34, and an upper end 68. The upper end 68 of the side walls 44a, 44b connects the lower and upper rims of the front and back walls 42, 40 and, in the illustrated embodiment, allows the lid 20 to be pivotally connected to the heating compartment 18.
[0120] As best shown in
[0121] While the embodiment illustrated in
[0122] Turning now to
[0123] In a first embodiment, the add-on component is a large basin 100 (best shown in
[0124] The large basin 100 has a generally rectangular shape and comprises a bottom wall 102, a lower end 104, an upper end 106, two pairs of spaced-apart vertical walls 108a, 108b and 110a, 110b, extending from the lower end 104 to the upper end 106, an external surface 112 and an internal surface 114 defining a main cavity 116 in which food, ingredients or liquids are placed to be cooked or heated. As best shown in
[0125] Likewise, vertical walls 110a, 110b of the large basin 100 comprise, at the upper end 106 thereof, an outward extending step 124 for receiving different add-on components. Each vertical wall 110a, 110b comprises an outward extending lip 126, extending from step 124, comprising a horizontal portion 128 and a downward extending portion 130, extending the entire length of vertical walls 110a, 110b, as shown in
[0126] Turning now to
[0127] Although in the illustrated embodiment the large basin 100 has a generally rectangular shape, it will be understood that other configurations are possible without departing from the scope of this embodiment. For instance, in an alternative embodiment the large basin 100 could have a square, circular or oval shape configured to engage step components 54a, 54b, 56a, 56b or 58a, 58b. In a further alternate embodiment, the large basin 100 could be configured to removably receive a plurality of removably secured adaptors (not shown) located on the external surface 112 of the vertical walls 110a, 110b and configured to fit flush with the bottom wall 102 of the large basin 100. The adaptors (not shown) could therefore allow the large basin 100 to abut a unique internal step of conventional heating compartments of gas grill barbecues when the large basin 100 is smaller than the width of the heating compartments, thus providing the large basin the possibility to be installed in a variety of different heating compartments of different barbecues.
[0128] Turning now to
[0129] The maple sap boiling kit 200 further comprises a container 208, preferably made out of stainless steel, securable to either one of the vertical side walls 108a, 108b of large basin 100b by a hook or any suitable means. The container 208 comprises a receptacle 210 at the bottom end thereof for receiving either butter, an oily material, cooking fat or any suitable material that a person of skill in the art would know to avoid the creation of an excessive amount of foam resulting from the boiling of maple sap which would ultimately spill out of large basin 100b.
[0130] The maple sap boiling kit 200 is installed in the heating compartment 18 by aligning in parallel side walls 108a and 108b of large basins 100a, 100b and by using the same procedure as described for the installation of the large basin 100. Subsequently, maple sap is poured in large basin 100a which will act as a first preheating and boiling stage for evaporating an important amount of water, therefore increasing the sugar content of the sap. The syphon 202 is then installed between large basins 100a and 100b to communicate the preheated and boiled sap to the second basin 100b, where the container 208 is installed, for a second stage of boiling to increase the evaporation of water.
[0131] Maple sap boiling and/or maple syrup production typically involve several boiling stages in order to refine the maple sap at each stage to ultimately produce concentrated maple syrup. Each stage may require different heat intensity. In this embodiment, the burners 38 of the heating compartment 18 enable for selective heating intensity, for example a high heating intensity for burners located under large basin 100a to preheat and boil at a first stage the maple sap whereas, burners located under large basin 100b could be set to a lower intensity heating for the second stage of boiling. Once the maple sap has boiled down and reached a predetermined temperature, it can then be transferred to a final boiling container (not shown) for a final boiling stage which can happen over a kitchen stove or simply by removing syphon 202 to prevent further maple sap to enter second basin 100b and better control the density of the syrup contained therein.
[0132] Although in the illustrated embodiment, the maple sap boiling kit 200 only includes two large basins 100a, 100b, in an alternative embodiment more than two large basins could be used depending on the size of the heating compartment of the gas barbecue 2, therefore improving and optimizing the different boiling stages by adjusting the heating intensity of the burners to collect a more refined maple syrup. Although in the illustrated embodiment the large basins used in the maple sap boiling kit 200 have a generally flat bottom wall, they could comprise a crenelated bottom or heat transfer fins in order to increase the heat transfer, as known in the art.
[0133] Turning now to
[0134] The lower end 304 of side walls 308, 310 comprises a lower inclined portion 314 extending upwardly from the bottom wall 302, whereas, the upper end 306 of side walls 308, 310 comprises a vertical portion 316 and, like large basin 100, an outward extending lip 318. The outward extending lip 318 extends around the entire edge of the flat basin 300 and comprises a flat portion 320 and a vertical downward portion 322 comprising a lower end 324.
[0135] As shown in
[0136] In an alternative embodiment, the flat basin 300 enables the gas barbecue 2 to be converted into a charcoal barbecue, as shown in
[0137] In a further embodiment, a plurality of flat basins 300 could be positioned side-by-side in the heating compartment 18, depending on the size of the barbecue. Therefore, each flat basin 300 could provide for a different cooking method. For example a first flat basin could be used for plate cooking while a second flat basin could be used for coal fire cooking. In this configuration, a grid smaller than the main grid 59 of the barbecue 2 (e.g. about half the width of grid 59) would be positioned over the second flat basin to dispose food thereon, thus leaving access to the first flat basin. In a further alternative embodiment, the flat basin 300 enables converting barbecue grill 2 into a smoker to achieve smoke cooking by combining the flat basin 300 with a perforated plate system 600, which will be described in greater detail.
[0138] With reference to
[0139] Although in the illustrated embodiment, the lid 350 is shown covering the large basin 100, the lid 350 can also be used to cover other add-on components such as the flat basin 300 or the perforated flat basin 400, as it would be apparent for a person of skill in the art. Furthermore, in an alternative embodiment, the lid 350 can be flipped over and can be used in the same manner as the flat basin 300. In this configuration, the lid 350 can be placed in the heating compartment 18 of the gas barbecue and by abutting the handles 352 onto the step components 56a, 56b or onto the step components 58a, 58b therefore modifying the distance between the lid 350 and the burners 38 to optimize the heat transfer according to different cooking methods. Therefore, the lid 350 can alternatively become an add-on component, like flat basin 300, adapted to receive food or ingredient in its main cavity to be cooked as in plate cooking.
[0140] In an alternative embodiment, the handles 352 of the lid 350 could be located on the lower inclined portion 314 of the side walls 310 and flush with the bottom wall 302. Alternatively, the handles 352 could be located on the lower inclined portion 314 of all the side walls 308, 310 and flush with the bottom wall 302.
[0141] With reference to
[0142] Turning now to
[0143] In this embodiment, perforated flat basin 400 has generally the same overall shape as flat basin 300 and comprises a perforated bottom wall 402, perforated side walls 404, 406, defining a main cavity 408, an inclined lower portion 410 of side walls 404, 406 and a vertical upper portion 412 of side walls 404, 406. Contrary to flat basin 300, perforated flat basin 400 does not comprise an outward extending lip but instead comprises an outward extending flat edge 414 having a lower surface 416 adapted to abut step 124 of large basin 100 once received therein. Furthermore, perforated flat basin 400 comprises a pair of handles 418, obliquely installed and secured on the internal surface 420 of the vertical portion 412 of the side walls 404. The position of the handles 418 is adapted to avoid interference with the lid 350 when lid 350 is positioned over the perforated flat basin 400 to be covered, as shown in
[0144] In an alternative embodiment, handles 418 could be installed on the side walls 406 or on all the side walls 404, 406 for allowing a user to easily manipulate and/or carry the perforated flat basin 400.
[0145] To convert the barbecue grill 2 into a steam cooking device, the large basin 100 is filled with water and then positioned in the heating compartment 18 of the gas barbecue 2 and placed over the burners 38 (see
[0146] Turning to
[0147] With reference to
[0148] The perforated plate 602 comprises a generally rectangular shape having an external surface 606, an internal surface 608 and a plurality of holes 610 extending from the external surface to the internal surface. The perforated plate 602 further comprises a first end 612 and a second end 614 comprising downward extending lips 616a, 616b. The perforated plate 602 further comprises upward lips 618 extending vertically above the external surface 606.
[0149] Plate 604 has generally the same shape as the plate 602 and has an internal surface 620, an external surface 622 and a plurality of holes 624 extending from the external surface to the internal surface. The perforated plate 604 further comprises a first end 626 and a second end 628 comprising downward extending lips 630a, 630b. The perforated plate 604 further comprises upward lips 632, located on the right and left side of plate 604 and extending vertically upwardly from the internal surface 620. The distance between right and left lips 632 of plate 604 is greater than the distance between right and left lips 618 of plate 602 to allow plate 602 to move laterally relative to plate 604, as it will be explained further below. Furthermore, lips 632 of plate 604 act as stoppers when plate 602 is laterally moved over plate 604.
[0150] As shown in
[0151] With reference to
[0152] Turning now to
[0153] The upper end of the vertical walls 504 comprises an outward extending lip 510 whereas, the upper end of the vertical walls 506 each comprises a laterally centered protrusion 512, extending vertically from the side wall 506 above flat basin 500 and designed to receive a perforated plate system 700 for smoking cooking, as it will be explained further.
[0154] Flat basin 500 can be combined with the large basin 100 to enable double boiling in order to heat food gently and gradually to fixed temperatures, or to keep food warm over a period of time. Furthermore, like flat basin 300, flat basin 500 can be directly placed in the heating compartment 18 of the gas barbecue 2 therefore allowing for either plate cooking or coal fire cooking. Flat basin 500 can alternatively be used to convert the barbecue grill 2 into a smoke cooking barbecue by combining the flat basin 500 with a perforated plate system 700, as it will be explained further.
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[0156] Like the perforated plate system 600 with the flat basin 300, the perforated plate system 700 can be combined with flat basin 500 to obtain smoke cooking. Wood chips are first disposed in the flat basin 500 and flat basin 500 is then installed in the heating compartment of gas barbecue. Plate 704 is then installed on flat basin 500 by aligning holes 716 with the protrusions 512. Plate 702 is then installed on top of plate 704 by also aligning holes 714 with the protrusions 512. Therefore, plate 702 is able to move laterally over plate 704 thanks to vertical protrusion 718 enabling a user to pull or push plate 702 over plate 704 and thanks to the holes 714 being longer than holes 716 and defining a maximum lateral length. Plate 702 can therefore laterally move from an open position where the holes 706, 708 are aligned, shown in
[0157] In connection with all the above add-on components 100, 200, 300, 350, 400, 500, 600, 700 and combination thereof, the add-on components could alternatively have a square, circular, oval or any other shape for being placed in the heating compartment 18 or for being nested in the large basin 100. Furthermore, like large basin 100, flat basins 300 and 500 could be configured to removably receive removable adaptors to accommodate different sizes of heating compartments thus allowing horizontal positioning in a variety of different heating compartments of different gas barbecues.
[0158] With reference to
[0159] The large basin 100 having a rather significant main cavity 116, it allows for a user to wash the dishes by dipping them into the heated water. Furthermore, the hot water collected in the large basin could also be used for bathing especially in cold areas where hot water is scarce. As it can be understood for a person of skill in the art, many uses of this embodiment could be apparent without departing from the scope of the invention.
[0160] In an alternative embodiment, the pump 800 could be connected to a water or any suitable liquid source for filling the main cavity 116 of the large basin 100 thanks to a hose and could therefore fill automatically the large basin 100 with the conveyed water to be heated.
[0161] With reference to
[0162] In order to convert the barbecue grill 2 into a boil cooking apparatus, the large basin 100 is first filled with water and placed in the heating compartment 18. Once the water reaches its boiling point, the strainer 900 containing the food, such as lobster or corn, is placed in the main cavity 116 of the large basin 100. In this configuration the upper end of the strainer 900 is flush with step 124 of the large basin 100 therefore enabling lid 350 to cover the strainer 900. Once the food is cooked, the lid 350 is removed and the strainer 900 is removed from the large basin 100 thanks to rods 910a, 910b.
[0163] It should be understood by a person of skill in the art, that depending on the size of the heating compartment 18, a plurality of cooking techniques involving the previously described add-on components 100, 200, 300, 350, 400, 500, 600, 700, 800 and 900 and combination thereof could take place simultaneously or sequentially therefore converting the modular barbecue system 1 into a smoke cooking apparatus, a double boiling apparatus, a steam cooking apparatus and so on.
[0164] In a first example, a flat basin 300 could be placed on the left side of the heating compartment 18 and could be used for plate cooking, a large basin 100 coupled with a perforated flat basin 400 and a lid 350 could be placed next to the flat basin 300 and could be used for steam cooking and a flat basin 300 coupled to a perforated plate system 600, placed next to the large basin 100, could be used for smoke cooking. Therefore, a small adaptable grid could be installed on the step components 58a, 58b of the heating compartment 18, over the smoke cooking combination to allow food to be received thereon and cooked.
[0165] In a second example, the modular barbecue system 1 could be used for plate cooking for a first user, it could then be used for smoke cooking by a second user, and it could then be used for receiving on the left side of the heating compartment 18, a large basin 100 combined with a strainer 900 and a lid 350 for boil cooking and on the right side of the heating compartment 18 an adaptable grid such as a telescopic cooking grid would be positioned on upper step components 58a, 58b for traditional grilling.
[0166] Furthermore, and as described above, the add-on components 100, 300, 400, 500, 600, 700 and any combination thereof, being made out of stainless steel in one embodiment, can also be placed in a conventional oven therefor enabling different cooking techniques such as the plate cooking, steam cooking, braising, roasting and so on.
[0167] It should also be understood for a person of skill in the art that modifications and adaptations are possible to adjust the accessories and add-on components to the size and shape of the gas barbecue.
[0168] While the above embodiments have been described in accordance with a house barbecue (whether stationary or mounted on casters), the person of skill in the art will understand that other types of gas barbecues could be used. For instance,
[0169] The portable gas barbecue 1000 is adapted to receive the previously mentioned add-on components or any combination of them. In
[0170] The portable gas barbecue 1000 can sequentially receive different add-on components 100, 200, 300, 350, 400, 500, 600, 700, 800 and 900 for enabling different types of cooking. For example, a large basin 100 associated with a perforated flat basin 400 and a lid 350 for steam cooking could first be installed in the main cavity of the portable gas barbecue 1000. Once the steam cooking is done a second user could combine a flat basin 300 with a perforated plate system 600 in order to have smoke cooking. The main grid would therefore be positioned on step 1012 for receiving food to be cooked.
[0171] The modular barbecue system 1 allows for the previously described add-on components to be combined in order to offer different types of cooking, thus converting the gas barbecue into a different type of barbecue. The previously described embodiments expose the modularity of the gas barbecue and the portable gas barbecue 1000 comprising a variety of components and accessories granting the user the possibility to expand the functionality of a traditional gas grill barbecue to several methods of cooking, in addition to grill cooking, without having to buy a different barbecue for each use.
[0172] While in the above embodiments the modular barbecue system 1 has been described in conjunction with heating compartment 18 specifically designed to receive a plurality of add-on components 100, 200, 300, 350, 400, 500, 600, 700, 800 and 900, it is also contemplated to provide a modular barbecue system for barbecue grills configured in a more conventional way. Indeed, conventional barbecue grills are generally provided with a heating compartment including a single step, located relatively close to the burners mounted at the bottom of the heating compartment. Therefore, in one embodiment, there is provided a kit for converting a barbecue grill into a modular barbecue system, by making use of a step base that can be positioned in the heating compartment to allow receiving the plurality of add-on components.
[0173] In a first embodiment of a step base, the step base comprises spaced-apart legs having their lower ends in contact with the bottom wall of the heating compartment and upper ends. The step base also comprises a cross-member connecting the legs via their upper ends and adapted to receive the add-on components thereon. In one embodiment, the cross-member is telescopic. For instance, the cross-member can comprise male and female connecting ends allowing for the step base to telescopically modify its width. As it will be appreciated, this cross-member configuration allows to accommodate different widths of heating compartments to better fit various gas barbecues. In another embodiment, the legs are height adjustable legs enabling to accommodate different distances relative to the bottom wall and the burners of the heating compartment to enable the different add-on components to have an optimized heat transfer when received on the step base.
[0174] In another alternative embodiment of a step base, the step base is configured to be removably mounted to the front and back walls of the heating compartment of a gas barbecue instead of being mounted on the bottom wall. In this configuration, the step base comprises one or multiple pairs of arms that can be positioned along the front and back walls, from the upper end of the heating compartment to the lower end of the heating compartment. At the upper end thereof, the pairs of arms comprise a hook adapted to engage the upper step designed to receive a cooking grid. In this embodiment, the arms comprise, at different heights, a plurality of steps in the form of protrusions, extending towards the center of the heating compartment, and adapted to receive add-on components thereon. At the lower end thereof, each pair of arms is connected via a cross-member. In one embodiment, each arm comprises a pivot connecting the cross-member, the pivot allowing for the step base to accommodate different angles of the front and back walls relative to the bottom wall. The cross-member is preferably telescopic and comprises for instance male and female connecting ends allowing for a telescopic movement enabling step base to accommodate different widths of heating compartments as the step base is removably received in various gas barbecues.
[0175] It should be understood that a person of skill in the art would understand that modifications and adaptations are possible to adapt the add-on components to a different size and shape of barbecue without departing from the scope of the invention.
[0176] The embodiments described above are intended to be exemplary only. The scope of the invention is therefore intended to be limited solely by the appended claims.