VALVE TRAIN ASSEMBLY
20210180475 · 2021-06-17
Assignee
Inventors
- Fabiano Contarin (Rivarolo Canavese, IT)
- Nicola Andrisani (Cumiana, IT)
- Eric Yankovic (Augusta, MI, US)
- Mark VanWingerden (Battle Creek, MI, US)
- Matthew Vance (Kalamazoo, MI, US)
- James E. McCarthy, Jr. (Kalamazoo, MI)
- Michael Guzak (Battle Creek, MI, US)
Cpc classification
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A valve train assembly includes at least a number of exhaust valves; at least one camshaft with at least a pair of a primary lift cam and an engine brake lift cam. A number of rocker arms each include a cam follower for following one of the primary lift cam and the engine brake lift cam. One rocker arm includes a cam follower following an engine brake lift cam. The rocker arm is provided with an engine brake capsule. Various biasing assemblies are disclosed that cooperate with one of the rocker arms of which the cam follower follows an engine brake lift cam to accommodate mechanical lash.
Claims
1. A rocker arm assembly operable in a first mode and a second mode, the rocker arm assembly selectively opening first and second engine valves based on rotation of a cam shaft having a first cam lobe and a second cam lobe, the rocker arm assembly comprising: a rocker shaft; a first rocker arm assembly having a first rocker arm that receives the rocker shaft and is configured to rotate around the rocker shaft in the first mode based on engagement with the first cam lobe; a second rocker arm assembly having a second rocker arm that receives the rocker shaft and is configured to rotate around the rocker shaft and selectively act on one of the first and second engine valves in the second mode based on selective engagement with the second cam lobe; and a biasing assembly that cooperates with the second rocker arm to bias the second rocker arm to a neutral position, wherein in the neutral position, the second rocker arm is spaced from contact relative to both of the second cam lobe and the second engine valve.
2. The rocker arm assembly of claim 1 wherein the biasing assembly further includes a spring plate assembly comprising: a first spring plate fixed relative to the rocker shaft; a second spring plate fixed for rotation with the second rocker arm; and at least one biasing member disposed relative to the first and second spring plates and configured to load and unload based on rotation of the second rocker arm around the rocker shaft.
3. The rocker arm assembly of claim 2 wherein the spring plate assembly defines at least one window that is configured to receive the at least one biasing member.
4. The rocker arm assembly of claim 3 wherein at least one window is defined in part by a first bearing surface on the first spring plate and a second bearing surface on the second spring plate, wherein the at least one biasing member bears against the respective first and second bearing surfaces during rotation of the second rocker arm around the rocker shaft.
5. The rocker arm assembly of claim 3 wherein the spring plate assembly comprises at least one spring retainer configured to retain the at least one biasing member within the at least one window.
6. The rocker arm assembly of claim 2 wherein the first plate defines at least one slot and the second plate defines at least one aperture, wherein a fastener extends through the at least one slot and the at least one aperture and is threadably secured into a threaded bore defined in the second rocker arm, wherein the second spring plate rotates relative to the first spring plate while the fastener travels along the at least one slot during rotation of the second rocker arm during operation in the second mode.
7. The rocker arm assembly of claim 2 wherein the second rocker arm includes a capsule configured to move between a retracted position and an extended position, wherein in the retracted position, the biasing assembly biases the second rocker arm to the neutral position.
8. The rocker arm assembly of claim 7 wherein in the extended position, the second rocker arm is caused to rotate toward the second cam lobe preloading the biasing assembly.
9. The rocker arm assembly of claim 2, further comprising an orientation system having a key extending from the camshaft, a keyway defined on the first plate and a pair of opposed stops that define a rotational limitation slot on the second plate, wherein the key is fixed to the first plate at the keyway, and rotation of the second rocker arm is limited by engagement of the key with the opposed stops on the second plate.
10. The rocker arm assembly of claim 1 wherein the first rocker arm assembly is an exhaust valve rocker arm assembly and the second rocker arm assembly is an engine brake rocker arm assembly.
11. The rocker arm assembly of claim 10 wherein the exhaust valve rocker arm assembly includes an exhaust rocker arm and a valve bridge, the valve bridge having a lever pivotally coupled thereto such that during operation in the second mode, the engine brake rocker arm does not transfer motion to the valve bridge.
12. The rocker arm assembly of claim 1 wherein the first and second engine valves are exhaust valves and one of the first and second modes includes early exhaust valve opening (EEVO).
13. The rocker arm assembly of claim 1 wherein the first and second engine valves are intake valves and wherein one of the first and second modes includes late intake valve closing (LIVC).
14. A rocker arm assembly operable in a first mode and a second mode, the rocker arm assembly selectively opening first and second engine valves based on rotation of a cam shaft having a first cam lobe and a second cam lobe, the rocker arm assembly comprising: a rocker shaft; a first exhaust rocker arm that is configured to rotate around the rocker shaft based on engagement with the first cam lobe in the first mode; a second engine brake rocker arm that is configured to rotate around the rocker shaft and selectively act on one of the first and second engine valves based on selective engagement with the second cam lobe in the second mode a capsule arranged on the second engine brake rocker arm and configured to move between an extended position and a retracted position; and a spring plate assembly that cooperates with the second rocker arm to bias the second rocker arm to a neutral position when the capsule is in the retracted position, wherein in the neutral position, the second rocker arm is spaced from contact relative to both of the second cam lobe and the second engine valve, the spring plate assembly comprising: a first spring plate fixed relative to the rocker shaft; a second spring plate fixed for rotation with the second rocker arm; and at least one biasing member that selectively biases against the first and second spring plates upon rotation of the second rocker arm.
15. The rocker arm assembly of claim 14 wherein the spring plate assembly defines at least one window that is configured to receive the at least one biasing member.
16. The rocker arm assembly of claim 15 wherein at least one window is defined in part by a first bearing surface on the first spring plate and a second bearing surface on the second spring plate, wherein the at least one biasing member bears against the respective first and second bearing surfaces during rotation of the second rocker arm around the rocker shaft.
17. The rocker arm assembly of claim 16 wherein the spring plate assembly comprises at least one spring retainer configured to retain the at least one biasing member within the at least one window.
18. The rocker arm assembly of claim 14 wherein the first plate defines at least one slot and the second plate defines at least one aperture, wherein a fastener extends through the at least one slot and the at least one aperture and is threadably secured into a threaded bore defined in the second rocker arm, wherein the second spring plate rotates relative to the first spring plate while the fastener travels along the at least one slot during rotation of the second rocker arm during operation in the second mode.
19. The rocker arm assembly of claim 14 wherein in the extended position, the second rocker arm is caused to rotate toward the second cam lobe preloading the biasing assembly.
20. The rocker arm assembly of claim 14, further comprising an orientation system having a key extending from the camshaft, a keyway defined on the first plate and a pair of opposed stops that define a rotational limitation slot on the second plate, wherein the key is fixed to the first plate at the keyway, and rotation of the second rocker arm is limited by engagement of the key with the opposed stops on the second plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035]
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DETAILED DESCRIPTION
[0053] The following discussion is set forth in the context of rocker arms for opening exhaust valves configured in a compression engine braking system. The discussion focuses on a camshaft having a primary lift cam and an engine brake lift cam. It will be appreciated that the disclosure is not so limited. For example, the present disclosure can also be additionally or alternatively applicable to exhaust valves in other non-compression brake systems. Moreover, the disclosure may also be applicable to intake valves. In this regard, the camshaft can be configured with a primary lift cam and a secondary lift cam. For example, the present disclosure can also be applicable to valvetrains configured for early exhaust valve opening (EEVO), late intake valve closing (LIVC) or other variable valve actuation (VVA) configurations.
[0054] Heavy duty (HD) diesel engines with single overhead cam (SOHC) valve train requires high braking power, in particular at low engine speed. The present disclosure provides an added motion type de-compression engine brake. To provide high braking power without applying high load on the rest of the valve train (particularly the camshaft), the present disclosure provides a dedicated rocker arm for engine brake that acts on one exhaust valve. In this regard, half of the input load is experienced compared to other configurations that have two exhaust valves opening.
[0055]
[0056] A rocker shaft 7 is provided parallel to the cam shaft 4. A main rocker arm 8 and an engine brake rocker arm 9 are pivotably arranged on said rocker shaft 7. The engine brake rocker arm 9 acts directly on the brake exhaust valve 3, while the main rocker arm 8 acts on a bridge 10, such that both the primary exhaust valve 2 and the engine brake valve 3 can be actuated simultaneous. To this end, the engine brake rocker arm 9 extends through the bridge part 10 to be able to actuate the brake exhaust valve 3 separately.
[0057]
[0058]
[0059] The engine brake capsule 16 has a cylinder 25 in which a piston 26 is movably arranged. Via a supply channel 27 in the rocker shaft 22 and a supply channel 28 in the rocker arm 21, the cylinder space 25 can be supplied with pressurized fluid, which causes the piston 26 to extend or to retract. The piston 26 is provided with a valve stem actuation portion 29, which actuates the valve stem head of the engine brake valve 3.
[0060] The rocker arm 21 is furthermore provided with a biasing assembly in the form of a spiral spring 30, which is folded around the rocker shaft 22. On end 31 of the spiral spring 30 is connected to the rocker arm 21, while the other end 32 is limited by a rod 33, similar to the bridge portion 15 of the example 1.
[0061]
[0062] In
[0063] The lever 13 is arranged to the rocker arm 9 via pivot axle 19. A lash adjustment screw 18 is provided between the lever 13 and the rocker arm 9 to set some lash between the lever 13 and the bridge 15.
[0064]
[0065]
[0066] The engine brake lift cam 55 on the camshaft 56 is followed by the roller 52, while the additional return lift cam 57 is followed by the follower 53. This arrangement ensures that the mechanical lash is accommodated for and that the rocker arm 51 cannot move freely.
[0067]
[0068] The rocker arm 60 has a first roller 52 which follows the profile of the engine brake lift cam 61. A separate arm 62 is pivotably arranged to the rocker arm 60 and spring loaded by a compliance spring 63. The separate arm 62 is provided with a follower 64, such that lash is accommodated for. As the roller 52 and follower 64 follow the same profile the compliance spring 63 and pivot able arranged separate arm 62 accommodate for any distance differences between the roller 52 and the follower 64.
[0069]
[0070]
[0071] Now when the rocker arm 80 is tilted, the outer housing ring 81 will be rotated relative to the inner housing ring 82, such that the coil springs 86 are compressed. As soon as the rocker arm 80 is released, the coil springs 86 will urge the rocker arm 80 back to its default position and accommodate for any lash.
[0072] With reference now to
[0073] Specifically, each cylinder includes an intake valve rocker arm assembly 220, a first or exhaust valve rocker arm assembly 222 and a second or engine brake rocker arm assembly 224. The exhaust valve rocker arm assembly 222 and the engine brake rocker arm assembly 224 cooperate to control opening of the exhaust valves and are collectively referred to as a dual exhaust valve rocker arm assembly 226. The intake valve rocker arm assembly 220 is configured to control motion of intake valves 228, 230. The exhaust valve rocker arm assembly 222 is configured to control exhaust valve motion in a drive mode. The engine brake rocker arm assembly 224 is configured to act on one of the two exhaust arms in an engine brake mode as will be described herein. A rocker shaft 234 is received by the valve train carrier 212 and supports rotation of the exhaust valve rocker arm assembly 222 and the engine brake rocker arm assembly 224.
[0074] With continued reference to
[0075] A camshaft 270 includes an exhaust main lift cam lobe 272 and an engine brake cam lobe 274. The exhaust rocker arm 240 has a first roller 276. The engine brake rocker arm 260 has a second roller 278. The first roller 276 rotatably engages the exhaust main lift cam lobe 272. As will be described in greater detail herein, the second roller 278 is configured to selectively rotatably engage the engine brake cam lobe 274. The exhaust rocker arm 240 rotates around the rocker shaft 234 based on a lift profile of the exhaust main lift cam lobe 272. The engine brake rocker arm 260 rotates around a rocker shaft 34 based on a lift profile of the engine brake cam lobe 274.
[0076] With additional reference now to
[0077] The engine brake rocker arm assembly 224 includes a biasing assembly 300 that cooperates with the engine brake rocker arm 260 to bias the engine brake rocker arm 260 to accommodate mechanical lash. As discussed herein, the biasing assembly 300 biases the engine brake rocker arm 260 to a neutral position out of contact with either the engine brake cam 274 or the valve 252. Moreover, the biasing assembly 300 can be attached to the engine brake rocker arm 260 and installed as a single assembly.
[0078] In the example embodiment, the biasing assembly 300 is a spring plate lost motion system that generally includes a spring plate assembly 302 collectively defined in part by first and second spring plates 303A, 303B. The spring plate assembly 302 defines a plurality of windows 304 collectively defined by respective first and second windows 305A, 305B. Each window 304 is configured to receive a biasing member 306 (e.g., a spring). Each or the first windows 305A are partially defined by a first spring bearing surface 307A. Each of the second windows 305B are partially defined by a second spring bearing surface 307B. A plurality of spring retainers 308 (
[0079] The first plate 303A defines slots 310. The second plate 303B defines apertures 312. Fasteners 314 are configured to pass through respective grommets 316, slots 310, and apertures 312 and threadably secure into respective threaded bores 320 defined in the engine brake rocker arm 260. The second plate 303B is fixed for rotation with the engine brake rocker arm 260. The first plate 303A is fixed to the rocker shaft 234. As will be described herein, when the engine brake rocker arm 260 is caused to rotate around the rocker shaft 234, the biasing members 306 selectively compress and retract.
[0080] With reference to
[0081] The key 422 can be coupled to the rocker shaft 234 by inserting a portion of the key 422 into a slot or opening 428 formed in the rocker shaft 234. In some examples, the key 422 is press fit into slot 428 or has a tight clearance fit with the slot 428. In the example illustration, key 422 is a generally semi-circular disc. At least a portion of the key 422 extends outwardly from the outer surface of the rocker shaft 234 when inserted therein. Engine brake rocker arm 260 is configured to receive the rocker shaft 234 such that key 422 is at least partially disposed within the keyway 424 and the rotational limitation slot 426. The key 422 can be configured differently. For example, the key 422 can take other geometrical forms such as, but not limited to, a post that can be press-fit into a complementary bore defined in the rocker shaft 234. Other mechanical features can be incorporated as part of or as a supplemental attachment to the rocker shaft 234 to couple the first spring plate 303A in a fixed orientation relative to the rocker shaft 234. The key 422 fixes the first plate 303A relative to the rocker shaft 234.
[0082] The rotation limitation slot 426 is defined by a pair of opposed stops 430 which are each configured to engage the key 422 to limit the rotational travel of the engine brake rocker arm 260. The rotational limitation slot 426 is defined to provide full design rotation of the rocker arm 260 without the rocker arm 260 contacting the key 422. As such, during operation, the rocker arm shaft 234 and key 422 remain stationary while the engine brake rocker arm 260 selectively rotates about the rocker arm shaft 234. The stops 430, are positioned to engage key 422 and thus limit rotation of rocker arm 260 and facilitate maintaining the rocker arm 260 in a neutral position.
[0083] As mentioned above, the first spring plate 303A remains fixed relative to the rocker shaft 234. When the brake capsule 246 is “off” or collapsed, the engine brake rocker arm 260 returns to the neutral position such that the roller 278 is held off the engine brake cam lobe 274. See
[0084] The neutral position as described herein is used to denote a first non-contact space 450 (
[0085] During operation, the biasing members 306 hold the engine brake rocker arm 260 in a position relative to the spring plate assembly 302. When the engine brake capsule 246 extends, such as during an engine braking event (
[0086] It should be understood that the mixing and matching of features, elements, methodologies and/or functions between various examples may be expressly contemplated herein so that one skilled in the art would appreciate from the present teachings that features, elements and/or functions of one example may be incorporated into another example as appropriate, unless described otherwise above.