SU-8 MICRO CORIOLIS MASS FLOW SENSOR

Abstract

The invention relates to a channel comprising device (1) comprising a channel (10) with a channel wall (15), a channel inlet (11) and a channel outlet (12), wherein the channel wall comprises a polymer (150),wherein the polymer (150) comprises an epoxy-based polymer. The invention further relates to a system (1000) comprising a Coriolis-type flow measuring device(50) comprising the channel comprising device (1) according to the invention and an actuation system (450) configured to let at least part of the channel (10) vibrate thereby causing temporary displacements. The invention, further relates a method for measuring a property of a fluid, wherein the property of the fluid is a property selected form the group consisting of a mass flow rate of the fluid and a density of the fluid.

Claims

1. A system comprising a Coriolis-type flow measuring device comprising (i) a channel comprising device and (ii) an actuation system configured to let at least part of a channel vibrate thereby causing temporary displacements, wherein the channel comprising device comprises the channel with a channel wall, a channel inlet and a channel outlet, wherein the channel wall comprises a polymer, wherein the polymer comprises an epoxy-based polymer.

2. The system according to claim 1, wherein the polymer comprises a polymer obtainable by a process using a photoresist, wherein the polymer comprises SU-8.

3. The system according to claim 1, wherein at least part of the channel is configured flexible relative to a remainder of the channel comprising device.

4. The system according to claim 1, wherein the channel wall comprises a wall thickness, the channel comprises a cross-sectional area, wherein the cross-sectional area is selected in the range of 100 μm.sup.2-10 mm.sup.2, especially 100 μm.sup.2-1 mm.sup.2, wherein the cross sectional area comprises a substantial rectangular cross-sectional area, especially a square cross-sectional area, wherein the wall thickness is selected in the range of 1-500 μm.

5. (canceled)

6. (canceled)

7. The system according to claim 1, wherein the channel comprising device comprises a biocompatible device.

8. (canceled)

9. The system according to claim 1, wherein the channel wall comprises an electrical track configured to allow an alternating current to flow at the channel, wherein the flow measuring device further comprises a magnetic element configured to provide a magnetic field parallel to a plane comprising a channel axis, and wherein the actuation system comprises the electrical track and the magnetic element.

10. The system according to claim 9, wherein the channel comprises a first channel part comprising the channel inlet, a second channel part, and a third channel part comprising the channel outlet, wherein the second channel part is in direct contact with the first channel part and with the third channel part, wherein at least part of the first channel part and at least part of the third channel part is flexible, and wherein the channel is configured to allow movement of the second channel part relative to the channel inlet and the channel outlet.

11. The system according to claim 10, wherein at least part of the first channel part is configured parallel to at least part of the third channel part, especially wherein at least part of the second channel part is configured perpendicular to said part of the first channel part and to said part of the third channel part.

12. The system according to claim 10, wherein the second channel part comprises a first extreme, a second extreme and a channel center, wherein the actuation system is configured to let at least part of the second channel part vibrate, wherein the first extreme and the second extreme displace temporarily around the channel center along respectively a first displacement path and a second displacement path, wherein a circumference of a circular plane comprising the first and the second extreme and a center of the circular plane, comprises the first displacement path and the second displacement path, and wherein a line perpendicular to the circular plane and comprising the center of the circular plane comprises the channel center.

13. The system according to claim 1, comprising a support comprising the Coriolis-type flow measuring device, and a fluidic connection configured to connect a fluid flow channel to the channel inlet, further comprising electrical connections, wherein the magnetic element comprises a permanent magnet and the electrical connections are configured to connect the electrical track to an electric source providing an alternating current.

14. (canceled)

15. The system according to claim 1, wherein the system comprises a micro fluidic device, wherein the Coriolis-type flow measuring device is configured for measuring a property of a fluid in the micro fluidic device, wherein the property of the fluid is at least one property selected form the group consisting of a mass flow rate of the fluid and a density of the fluid.

16. (canceled)

17. The system according to claim 1, further comprising a displacement analyzer configured to analyze a displacement of said at least part of the channel, wherein the displacement analyzer comprises at least one analyzer from the group consisting of an optical or capacitive sensor.

18. (canceled)

19. The system according to claim 17, wherein the channel wall comprises an electrical track configured to allow an alternating current to flow at the channel, wherein the flow measuring device further comprises a magnetic element configured to provide a magnetic field parallel to a plane comprising a channel axis, and wherein the actuation system comprises the electrical track and the magnetic element, wherein the channel comprises a first channel part comprising the channel inlet, a second channel part, and a third channel part comprising the channel outlet, wherein the second channel part is in direct contact with the first channel part and with the third channel part, wherein at least part of the first channel part and at least part of the third channel part is flexible, and wherein the channel is configured to allow movement of the second channel part relative to the channel inlet and the channel outlet, wherein the second channel part comprises a first extreme, a second extreme and a channel center, wherein the actuation system is configured to let at least part of the second channel part vibrate, wherein the first extreme and the second extreme displace temporarily around the channel center along respectively a first displacement path and a second displacement path, wherein a circumference of a circular plane, comprising the first and the second extreme and a center of the circular plane, comprises the first displacement path and the second displacement path, and wherein a line perpendicular to the circular plane and comprising the center of the circular plane comprises the channel center, wherein the displacement analyzer is configured to analyze a displacement of at least part of the channel at a first position at the channel and a displacement of at least part of the channel at a second position a of the channel.

20. The system according to claim 19, wherein the first position comprises the center and the second position-4814 comprises an extreme.

21. A method for measuring a property of a fluid, wherein the property of the fluid is a property selected form the group consisting of a mass flow rate of the fluid and a density of the fluid, the method comprising: (i) providing a flow of the fluid to the channel inlet of a flow measuring system according to claim 17, to provide a Coriolis force induced displacement of at least part of the channel; and (ii) applying the actuation system to provide an actuated displacement of at least part of the channel; (iii) analyzing a displacement, especially the Coriolis force induced displacement and/or the actuated displacement, of said part of the channel to provide the property of the fluid.

22. The method according to claim 21, wherein the displacement analyzer is configured to analyze a displacement of at least part of the channel at a first position at the channel and a displacement of at least part of the channel at a second position a of the channel, wherein the channel wall comprises an electrical track configured to allow an alternating current to flow at the channel, wherein the flow measuring device further comprises a magnetic element configured to provide a magnetic field parallel to a plane comprising a channel axis, and wherein the actuation system comprises the electrical track and the magnetic element, wherein the channel comprises a first channel part comprising the channel inlet, a second channel part, and a third channel part comprising the channel outlet, wherein the second channel part is in direct contact with the first channel part and with the third channel part, wherein at least part of the first channel part and at least part of the third channel part is flexible, and wherein the channel is configured to allow movement of the second channel part relative to the channel inlet and the channel outlet, wherein the second channel part comprises a first extreme, a second extreme and a channel center, wherein the actuation system is configured to let at least part of the second channel part vibrate, wherein the first extreme and the second extreme displace temporarily around the channel center along respectively a first displacement path and a second displacement path , wherein a circumference of a circular plane, comprising the first and the second extreme and a center of the circular plane, comprises the first displacement path and the second displacement path, and wherein a line perpendicular to the circular plane and comprising the center of the circular plane comprises the channel center, the method comprising: (a) providing the flow of the fluid to the channel inlet of the flow measuring device and providing an alternating actuation current, comprising an alternating current frequency, to the electrical track of the flow measuring device, wherein the alternating current frequency is selected to provide a resonant frequency of the channel; and (b) applying the displacement analyzer, to determine a mid-point amplitude and an edge amplitude, wherein the mid-point amplitude being a maximum displacement of the second channel part at the first position at the channel along a line parallel to the circular plane and the edge amplitude being a maximum displacement of second channel part at the second position of the channel along a straight line parallel to the circular plane; and (c) determining the property of the fluid on the basis of a ratio between the edge amplitude and the mid-point amplitude.

23. (canceled)

24. (canceled)

25. (canceled)

26. (canceled)

27. A method for providing a flow measuring device according to claim 1, the method comprising providing the polymer flow channel by lithography, wherein the channel comprising device comprises an epoxy based polymer and wherein the method comprising SU-8 based technology.

28. (canceled)

29. The method for providing the flow measuring device according to claim 27, the method comprising: providing a first layer comprising at least a polymer on a first substrate; providing a pattern in the first layer by one or more photolithography steps; providing a second layer comprising at least a polymer on a second substrate; providing a pattern in the second layer by photolithography; aligning the patterned first layer and patterned second layer to provide a channel bonding the aligned layers to each other; removing the first substrate and the second substrate from the bonded and aligned layers to provide a micro-device; and depositing metal on the micro-device, wherein an electrical track is provided at the channel.

30. The method for providing a flow measuring device according to claim 27, the method comprising: providing a first layer comprising a polymer; depositing a patterned metal layer onto the first layer, providing a layer structure comprising a patterned conductive layer; and providing a third layer comprising a polymer at the layer structure, wherein a channel is configured in the third layer.

31. The method according to claim 30, wherein depositing the metal layer onto the first layer comprises one or more techniques selected from the group consisting of an evaporation deposition, a sputter deposition and a chemical vapor deposition, and wherein a pattern of the patterned metal layer is provided by applying a mask during depositing the metal layer or by applying lithography or etching after depositing the metal layer.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which:

[0036] FIG. 1 schematically depicts an embodiment of a channel comprising device of the invention;

[0037] FIGS. 2 and 3 schematically depict some aspects of the channel comprising device and the method for measuring a property of a fluid;

[0038] FIGS. 4A-4C schematically depict some aspects of a channel according to the invention;

[0039] FIG. 5 schematically depicts some aspects of the system of the invention;

[0040] FIG. 6 schematically depicts the operating principle of a Coriolis mass flow sensor actuated using Lorentz force;

[0041] FIG. 7 schematically depicts an (SU-8) Coriolis mass flow sensor chip design;

[0042] FIG. 8 schematically depicts an SU-8 based microfluidic chip with the defined electrodes;

[0043] FIG. 9: schematically depicts a chip fabrication process comprising the system of the invention;

[0044] FIG. 10 schematically depicts a presentation of a fabricated chip mounted on a printed circuit board;

[0045] FIG. 11 schematically depicts a schematic overview of a measurement setup;

[0046] FIG. 12: shows a simulated and measured resonance frequency for different densities of the fluid inside the channel of an embodiment of the device;

[0047] FIG. 13 depict measured ratio between a mid-point amplitude and edge amplitude as a function of a volume flow (13A) and a mass flow (13B) for various fluids; and

[0048] FIG. 14 schematically depict some alternative configurations of the channel comprising device.

[0049] The schematic drawings are not necessarily to scale.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0050] FIG. 1 schematically depicts an embodiment of a channel comprising device 1 of the invention. The channel comprising device 1 comprises a channel 10 comprising a channel inlet 11, a channel outlet 12, and a channel wall 15. Especially, at least part of the channel 10 is configured flexible relative to a remainder of the channel comprising device 1.

[0051] The channel 10 comprises a first channel part 110 in direct (fluidic) contact with a second channel part 120, and a third channel part 130 also in direct (fluidic) contact with the second channel part 120. In embodiments, at least part of the first channel part 110 and at least part of the third channel part 130 are flexible. Especially, the first channel part 110 and the third channel part 130 comprise the channel inlet 11 and respectively the channel outlet 12. The channel 10 is especially configured to allow movement of the second channel part 120 relative to the channel inlet 11 and the channel outlet 12.

[0052] In the depicted embodiment, a part of the first channel part 110 is configured parallel to (at least) a part of the third channel part 130, and (at least part of) the second channel part 120, especially comprising a straight channel 125, is configured perpendicular to said parts of the first channel part 110 and the third channel part 130. The figure further depicts a first extreme 121, a second extreme 122, and the channel center 18 of the second channel part 120. In addition, a rotational axis 20 comprising the channel center 18 is depicted.

[0053] The channel wall 15 comprises a polymer 150. The polymer 150 (especially, the channel 10) is in embodiments obtainable by a process using a photoresist. The polymer 150 may comprise an epoxy based polymer, especially SU-8. The channel wall comprises a wall thickness 16, especially selected in the range of 1-500 μm. In embodiments, the channel 10 comprises a cross-sectional area 17 selected in the range of 100 μm.sup.2-10 mm.sup.2, especially 100 μm.sup.2-1 mm.sup.2. Such cross sectional area 17, may e.g. comprises a substantial circular cross-sectional area 17, or rectangular, such as square, cross-sectional area 17, see e.g. FIGS. 4A, 4B, and 4C.

[0054] The channel comprising device 1 may comprise a biocompatible device. The channel comprising device 1 may advantageously be used in a Coriolis-type flow measuring device 50. The invention also provides a system 1000 comprising such Coriolis-type flow measuring device 50, and further comprising an actuation system 450 (such as a Lorentz actuator) configured to let at least part of the channel 10 vibrate, especially thereby causing temporary displacements of parts of the channel 10. A displacement (such as by the Coriolus force, and especially by the actuation system 450) may be provided to at least a part of the second channel part 120. In FIGS. 2 and 3 schematically displacements of the channel 10, especially the straight channel 125, are depicted.

[0055] In FIG. 2 schematically a displacement is depicted, wherein the first extreme 121 and the second extreme 122 displace (especially rotate) temporarily about (around) the channel center 18. The displacement may be provided along a first displacement path 301 and a second displacement path 302 for the first extreme 121 and respectively the second extreme 122. These paths 301, 302 are comprised by a circumference of a circular plane 300. The circular plane 300, further, comprises a center 350 (of the circular plane). The center 350 may especially comprise the channel center 18. In embodiments, a line comprising the center 350 and arranged perpendicular to the circular plane 300 also comprises the channel center 18. Said line perpendicular to the circular plane 300 may comprise the rotational axis 20 (see FIG. 1).

[0056] In further embodiments see FIGS. 5 and 6, the flow measuring device 50 further comprises a magnetic element 400 configured to provide a magnetic field 410 parallel to a plane 200 comprising a channel axis, especially the rotational axis 20. Such embodiments may advantageously be combined with embodiments wherein the channel wall 15 comprises an electrical track 451, especially configured to allow an alternating current 456 to flow at the channel 10. Hence, the actuation system 450 may comprise the electrical track 451 and the magnetic element 400. The embodiment in FIG. 5 further comprises electrical connections 452 configured to connect the electrical track 451 to an electric source 455 providing an alternating current. In the embodiment the magnetic element 400 comprises a permanent magnet 405, especially two permanent magnets 405 (especially comprising a north and a south pole). In further embodiments, the magnetic element comprises an electromagnet.

[0057] By providing the alternating current (i.sub.a) 456 to the electrical track 451 in a magnetic field (B) 410, the channel 10 may vibrate, providing the displacement, especially an actuated displacement, to part of the second channel part 120, especially the straight channel 125. As a result of a Coriolus force 490 (F.sub.C) (see also FIG. 6), such displacement may comprise a rotation about the center 18. The displacement may comprise an angular velocity (ω.sub.am) 310. Especially a translation may be superimposed on the rotation, providing a displacement schematically depicted in FIG. 3. In the figure a maximum displacement 470 at a first position 471, especially comprising the channel center 18, and a displacement 480 at a second position 481, especially comprising the second extreme 122 are depicted. The first position 471 and or second position 481 not necessarily comprise respectively the center 18 and the second extreme 122. The second position 481 may also comprise the first extreme 121. Alternatively or additionally, the first position 471 and second position 481 may comprise other locations at the channel 10. Essentially, the first and the second position 471,481 do not comprise the same location. Especially, the first position 471 and the second position 481 are arranged at a different distance relative to the channel center 18.

[0058] FIG. 6 schematically shows the operation principle of a Coriolis mass flow sensor. An alternating actuation current (i.sub.a) 456 will, in the presence of a constant magnetic field (B) 410 cause Lorentz forces (F.sub.L) that will actuate the channel 10 in a torsional (twist) mode about the rotational axis 20 with an angular velocity (ω.sub.am) 310, according to: {right arrow over (F.sub.L)}=L.sub.y({right arrow over (l.sub.a)}×{right arrow over (B)}) . A mass flow (O.sub.m) 25 through the channel 10 will induce a Coriolis force (F.sub.c) 490 which is proportional to the mass flow 25 and the angular velocity (ω.sub.am) 310 of the channel according to F.sub.c=x (D.sub.m), wherein L.sub.X is especially a length 129 of a part of the second channel part 120, especially of the straight channel 125. The resulting Coriolis force induces an out-of-plane 200 swing vibration mode orthogonal to the actuation mode, with amplitude proportional to the mass flow 25.

[0059] The system 1000 of the invention may comprises a micro fluidic device. In FIG. 7 schematically a Coriolis mass flow sensor chip design of a channel 10 comprising an electrical track 451 comprising electrical connections 452 is depicted. The design depicts an embodiment having a length 129 of the straight channel 125. Said length 129 is also referred herein as “L.sub.x”. In the embodiment a part of the third channel part 130 and of the first channel part 110 are configured perpendicular to the straight channel over a second length (“L.sub.y”) 139. The chip design of FIG. 7 is used to provide the system 1000 depicted in FIG. 8. The depicted embodiment comprises a support 100, especially an electronic circuit board (“ECB”). The support 100 comprises the Coriolis-type flow measuring device 50. The support 100 further comprises a fluidic connection 500 configured to connect a fluid flow channel to the channel inlet 11. The system further comprises an actuation system 450 comprising two magnetic elements 400 and an electrical track 451. The electrical track 451 may be connected to an electric source 455 (not shown) via the electrical connections 452.

[0060] The Coriolis-type flow measuring device 50 may be configured for measuring a property of a fluid in the micro fluidic device, such as a mass flow rate of the fluid or a density of the fluid.

[0061] FIG. 11 schematically depicts an embodiment of the system further comprising a displacement analyzer 460. The displacement analyzer 460 may be configured to analyze a displacement 470 of said at least part of the channel 10. The displacement analyzer 460 may be configured to analyze a displacement 470 of at least part of the channel 10 at the first position 471 at the channel 10 and a displacement 480 of at least part of the channel 10 at a second position 481 a of the channel 10. In the figure, the first position 471 comprises the center 18 and the second position 481 comprises the second extreme 122. The displacements 470,480 are schematically indicated by the two arrows 470,480. The displacements 470,480 may especially comprise a displacement in the circular plane 300. In the given embodiment, the circular plane 300 may be arranged perpendicular to the rotational axis 20 and to the plane 200. Hence the displacements 470,480 in FIG. 11 may especially comprise an out-of-plane (out of the drawing) displacement. In embodiments the displacement analyzer 460 comprises an optical sensor. In further embodiments, the displacement analyzer 460 comprises a capacitive sensor.

[0062] The system 1000 may be applied in the method of the invention for measuring a property of a fluid, such as a mass flow rate 25 of the fluid or a density of the fluid. In the method providing a flow of the fluid is provided to the channel inlet 11 of the flow measuring system 1000 to provide a Coriolis force induced displacement of at least part of the channel 10. Additionally, the actuation system 450 is applied to provide an actuated displacement of at least part of the channel 10 and the displacement, especially the Coriolis force induced displacement and/or the actuated displacement, the part of the channel 10 is analyzed, especially by the displacement analyzer 450, to provide the property of the fluid.

[0063] In embodiments, the method comprises providing an alternating actuation current, comprising an alternating current frequency, to the electrical track 451 of the flow measuring device 50. Especially the alternating current frequency is selected to provide a resonant frequency of the channel 10. The method, further comprises applying the displacement analyzer 460, to determine the displacements, especially a mid-point amplitude 470 and an edge amplitude 480, wherein the mid-point amplitude 470 is a maximum displacement of the second channel part 120 at the first position 471 at the channel 10 along a line parallel to the circular plane 300, and the edge amplitude 480 is a maximum displacement of second channel part 120 at the second position 481 of the channel 10 along a straight line parallel to the circular plane 300. The property of the fluid may then be determined on the basis of the ratio between the edge amplitude 470 and the mid-point amplitude 480.

[0064] The methods described herein for providing the flow measuring device 50, and especially (also) the channel comprising device 1 comprising a polymer (especially an epoxy based polymer) flow channel 10, may comprise providing the polymer flow channel 10 by lithography. In embodiments said methods comprise SU-8 based technology, see e.g. FIG. 9.

[0065] FIG. 9 schematically depicts a chip fabrication process comprising the system 1000 of the invention; depicting the following stages: (a) kapton film 102 bonding to a pyrex wafer 101, (b) spinning of a 90 μm thick SU-8 layer 103 and definition, (c) spinning of the layer 103 and definition of microchannel 10, (d) development of ground and microchannel 10 layers, (e) kapton film 102 bonding to a pyrex wafer, 101 (f) spinning of a 90 μm thick SU-8 layer 103, and cover definition by photolithography, (g) cover development, (h) SU-8 to SU-8 bonding, (i) SU-8 device 1 release.

[0066] Especially, the method for providing a flow measuring device 50, may comprise the next (consecutive) stages: providing a first layer comprising at least a polymer 150 on a first substrate (see, e.g. FIG. 9 a-b), providing a pattern in the first layer by one or more photolithography steps (FIG. 9 c-d); providing a second layer comprising at least a polymer 150 on a second substrate (FIG. 9e); providing a pattern in the second layer by photolithography (FIG. 9f-g); aligning the patterned first layer and patterned second layer to provide a channel 10 (FIG. 9h); bonding the aligned layers to each other; removing the first substrate and the second substrate from the bonded and aligned layers to provide a micro-device (FIG. 9 i); and depositing metal on the micro-device, wherein an electrical track 451 is provided at the channel 10.

[0067] In other embodiments, the method for providing a flow measuring device 50 comprises the next (consecutive) stages: providing a first layer comprising a polymer 150; depositing a patterned metal layer onto the first layer, providing a layer structure comprising a patterned conductive layer, especially comprising an electrical track 451; and providing a third layer comprising a polymer 150 at the layer structure, wherein a channel 10 is configured in the third layer.

[0068] The metal layer may especially be deposited by an evaporation deposition and/or a sputter deposition, and/or a chemical vapor deposition. A pattern of the patterned metal layer may be provided by applying a mask during depositing the metal layer. Alternatively, said pattern may be provided by applying lithography or etching after depositing the metal layer.

[0069] A representation of a working chip comprising the channel comprising device 1 can be observed in FIG. 10.

[0070] FIG. 12 shows a simulated and measured resonance frequency for different densities of the fluid inside the channel 10 of an embodiment of the device 50. In the figure, at the y-axis, the frequency f in Hz is given as a function of the density of the fluid ρ in kg/m.sup.3 given at the x-axis. The two single points (values) represent the measured values, the continuous line represents the simulated values and the dotted lines indicate the simulated values plus or minus an error margin of 5%.

[0071] FIG. 13 depict measured ratio of the mid-point amplitude 470 over the edge amplitude 480 (at the y-axis) as a function of (at the x-axis) the volume flow (Φ.sub.v) in μl/min (FIG. 13A) or mass flow 25 (Φ.sub.m) in mg/min (FIG. 13B) for water and IPA (isopropyl alcohol). In the graphs, the open circles relate to water and the closed circles relate to IPA. The continuous line in FIG. 13B represents a linear fit for both fluids. In FIG. 13A the continuous line represents the linear fit for water, and the dotted line represents the linear fit for IPA.

[0072] The invention described herein is not limited to a more or less rectangular shaped channels comprising device as depicted in most of the figures. The channel comprising device may also comprise another kind of configuration of Corolis type of mass flow meters known in the In FIG. 14 some further configurations of the channel comprising device are depicted.

EXPERIMENTAL

Abstract

[0073] This work presents the modelling, design, fabrication and test of the first micro Coriolis mass flow sensor fully fabricated in SU-8 by photolithography processes. The sensor consists of a channel with rectangular cross-section with inner opening of 100 μm×100 μm and is actuated at resonance by Lorentz forces. Metal tracks for the actuation current are deposited on top of the chip. The chip has been tested over a flow range of 0-800 μl/min with both water and isopropyl alcohol (IPA) to confirm that the sensor measures true mass flow.

Design

[0074] The basic sensor design has been adapted from the silicon-based micro Coriolis mass flow sensor presented in J. Haneveld et al, J. Micromech. Microeng., 2010, 20, 125001. Earlier, we presented a multi-axis flexible body mechanical model using the Matlab package SPACAR to model the mechanical behavior of the silicon micro Coriolis mass flow sensor (J. Groenesteijn et al., Thirteenth IEEE Sensors Conference, Nov. 3-5, 2014, pp. 954-957). This model has been adapted for the SU-8 sensor to include the possible channels shapes and the properties of SU-8 to predict the mechanical behavior of the polymer micro device. Taking into account the lower mechanical strength and rigidity of SU-8 and the reduced accuracy of the fabrication process with respect to silicon micromachining, the dimensions of the tube were adapted to compromise between sensor sensitivity and fabrication limitations. A final design of an embodiment wherein the first channel part and the third channel part are arranged parallel to each other is shown in FIG. 7. The new microfluidic chip includes a microchannel with a square internal cross-section of 100 μm by 100 μm, and channel walls of 100 μm thick. Relatively thick channel walls compared to the channel diameter where chosen due to the limitations of the SU-8 processing. It is anticipated that improvements in fabrication technology will allow us to reduce the wall thickness to 20 μm or less in the future. The channel window (L.sub.x 129 and L.sub.y 139 in FIGS. 6 and 7) remained at 4 mm×2.5 mm, while external dimensions were chosen to be 1 cm×1 cm. Compared to the silicon-based sensor, the sensitivity will be reduced due to the increase of wall thickness and lower stiffness compared to silicon. However, the increased inner opening is expected to allow for a much higher mass flow for a given pressure drop across the sensor.

Fabrication

[0075] FIG. 9 shows an outline of the process flow that was used. The process starts with the temporary bonding of a thin Kapton film (125 μm) on top of a Pyrex substrate (FIG. 9a). Kapton was used because of its low adhesion to SU-8, allowing the easy releasing of the devices from the substrate when their fabrication is finished. Once the Kapton film was fixed to the substrate, a 60 μm thick SU-8-50 layer was deposited on top of it. After every spinning step, a soft-bake treatment was performed. All soft-bake steps were performed by heating the wafer up to 65° C. for 30 minutes, followed by a cooling step down to room temperature. Then, another spinning of a 20 μm thick layer was performed followed by a new soft-bake step. As a result, a 90 μm thick layer was obtained. The increased thickness from the expected 80 μm was caused by the difference in surface friction: the first layer was spun on top of a Kapton film, while the second was spun over SU-8 material, increasing its expected thickness. Next, a 140 mJ/cm.sup.2 exposure dose was used to pattern the first layer of the device using a 365 nm wavelength lamp, followed by a post-bake step (FIG. 9b). Every post-bake step consists on heating the wafer up to 65° C. for 15 minutes and cooling it down to room temperature. Then, two more SU-8 layers were spun (60 μm and 20 μm layer, respectively) and their corresponding soft-bakes were performed. An exposure of 140 mJ/cm.sup.2 was then applied using the mask which defines the microchannel (FIG. 9c). Then, a post-bake was performed followed by a development step to remove the unexposed SU-8 material. The development consisted on an immersion of the wafer into a SU-8 developer for 5 minutes, followed by a rinsed in isopropanol, DI H.sub.2O and a drying step using nitrogen (FIG. 9d). As a result, an open, freely suspended microchannel was fabricated. To close the microchannel another wafer was processed. First, a 90 μm thick SU-8 layer was processed (spun and soft-baked) on top of another Kapton film temporary bonded to a Pyrex wafer (FIGS. 9e and 9f). Inlets and outlets were patterned by photolithography using the same exposure and baking parameters explained before. The wafer was finally developed (FIG. 9g). Then, both wafers (the bottom and the cover) were aligned and bonded to each other by applying a pressure of 1 bar and heating up to 90° C. for 15 minutes (FIG. 9h). Finally, the bonded SU-8 devices were manually released from the Kapton thanks to its low adhesion (FIG. 9i).

[0076] The final thickness of the device was sufficient to be rigid enough for its easy handling, even though there is no substrate.

[0077] Once the fully SU-8 micro device is finished, electrodes are added through a metal deposition at chip level. First of all, the device is exposes to ozone plasma to ensure good adhesion between the metal and the SU-8 surface. Then, the chips are sputtered with Cr (10 nm) and Au (200 nm) using a shadow mask to define the electrodes. A representation of a working chip can be observed in FIG. 10.

Measurements

Mechanical Behavior

[0078] When changing the density of the fluid passing through the sensor, a change in its resonance frequency is also expected, as it modifies the total mass of the moving structure. FIG. 12 shows the simulated resonance frequency of the sensor for fluid densities of 0-1000 kg/m.sup.3. For SU-8, a Young's modulus of 4.4 GPa and a density of 1233 kg/m.sup.3 were used. The measured resonance frequencies for water and iso-propyl alcohol (IPA) are shown in the figure as well and are within 2.5% of the simulated values, which can be explained by variations in the fabrication process. As a result, liquid density can be characterized by measuring the change in resonance frequency of the sensor. This can be especially relevant when using unknown mixtures of liquids, or chemically active substances which might change their density with time. By measuring the resonance frequency of the sensor, the flow sensor could also be used to measure the density of the fluid.

[0079] Due to the thick channel wall, the stiffness and mass of the tube will be higher than that of the silicon sensor. Furthermore, the quality factor will be lower due to the much higher material losses in SU-8. As a result, the vibration amplitude will be much lower at equal actuation current. Using a magnetic field strength at the electrical track on the tube of 0.1T and an actuation current of 20 mA, the simulated vibration amplitude of the air-filled tube is 258 nm and measured to be 239 nm at the twist resonance frequency, compared to 54 μm with an actuation current of 5 mA for the silicon sensor. The modelled Coriolis displacement in the specified flow range will be lower by approximately 3 orders of magnitude, which is still well within the measurement accuracy of the used Polytec vibrometer.

Mass flow measurements

[0080] To facilitate mass flow readout using a SU-8 Coriolis sensor, a dedicated printed circuit board (PCB) with 3D printed fluidic connections was designed and fabricated. It allows straightforward fluidic and electrical connection, as well as an easy integration of permanent magnets as can be seen in FIG. 6. Once the sensor is mounted, a Harvard Apparatus PHD Ultra syringe pump is connected to the inlet to control the applied flow rate. The outlet was connected to a waste container.

[0081] To measure the mechanical displacement of the sensor induced by the Coriolis force, a Polytec MSA-400 laser Doppler vibrometer was used as shown schematically in FIG. 11. An alternating actuation current is applied to actuate the sensor at the twist mode resonant frequency. The amplitude of the vibration is measured at two points. The mid-point amplitude (denoted with “470”) is the amplitude measured exactly on the rotational axis, where only the Coriolis induced amplitude is present and not the actuated amplitude. The edge amplitude (denoted with “480”) is the actuated amplitude. The ratio between these amplitudes is proportional to the Coriolis force and thus the mass flow.

[0082] Flow measurements have been performed using two liquids with different density: water and IPA. Results are shown in FIG. 13, where the reading of the sensor is plotted as a function of the applied flow rate by the syringe pump. A linear relation is observed for both liquids over a range of hundreds of microliters per minute (FIG. 13a). While both liquids appear to respond with a different slope, once the readout is converted to mass per unit of time, both plots are coincident (FIG. 13b), showing the clear advantage of using a Coriolis based flow sensor.

Discussion

[0083] The current measurement setup uses a Polytec MSA-400 laser Doppler vibrometer both for actuation and read-out. The sensors resonance frequency is found by applying a frequency sweep and measuring the edge displacement when there is no flow and then actuating the sensor at the frequency with the highest response. For each flow measurement, the edge displacement and midpoint displacement are measured separately and then divided to get the ratio between actuation and Coriolis mode amplitude. These measurements are based on three assumptions: the resonance frequency does not change during measurements; the amplitude of each point remains constant while the other point is measured and the rotational axis does not change during the measurements.

Conclusions

[0084] We have successfully modelled, fabricated and tested a micro Coriolis mass flow sensor fully fabricated in SU-8. The sensor consists of a rectangular loop channel of 4mm×2.5 mm with a square cross section of 300 μm×300 μm and a channel wall thickness of 100 μm. The sensor design was based on the results of a multi-axis flexible body model in Matlab and the measured resonance frequency of the actuation mode was within 2.5% of the modelled value for two different fluids. The sensor was actuated in a resonance mode by Lorentz force actuation and read out using a laser Doppler vibrometer. The sensor showed a linear response up to 800 μl/min. Measurements with two liquids with different densities and viscosities resulted in the same mass-flow sensitivities, showing the true mass-flow sensing principle of a flow sensor of the Coriolis type.

[0085] Although the material properties of SU-8 may seem far less favourable for resonant sensors than e.g. silicon or silicon nitride, we have shown that it is possible to use it for fabrication of a micro Coriolis mass flow sensor, resulting in a low-cost, biocompatible sensor. Future work may focus on reducing the wall thickness to channel diameter ratio, which is currently limited by the SU-8 fabrication technology. Furthermore, optical or capacitive readout structures may be integrated on-chip, to eliminate the need for a separate vibrometer setup.

[0086] The term “substantially” herein, such as in “substantially consists”, will be understood by the person skilled in the art. The term “substantially” may also include embodiments with “entirely”, “completely”, “all”, etc. Hence, in embodiments the adjective substantially may also be removed. Where applicable, the term “substantially” may also relate to 90% or higher, such as 95% or higher, especially 99% or higher, even more especially 99.5% or higher, including 100%. The term “comprise” includes also embodiments wherein the term “comprises” means “consists of”. The term “and/or” especially relates to one or more of the items mentioned before and after “and/or”. For instance, a phrase “item 1 and/or item 2” and similar phrases may relate to one or more of item 1 and item 2. The term “comprising” may in embodiments refer to “consisting of” but may in another embodiment also refer to “containing at least the defined species and optionally one or more other species”.

[0087] Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.

[0088] The devices herein are amongst others described during operation. As will be clear to the person skilled in the art, the invention is not limited to methods of operation or devices in operation.

[0089] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “to comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

[0090] The invention further applies to a device comprising one or more of the characterizing features described in the description and/or shown in the attached drawings. The invention further pertains to a method or process comprising one or more of the characterizing features described in the description and/or shown in the attached drawings.

[0091] The various aspects discussed in this patent can be combined in order to provide additional advantages. Further, the person skilled in the art will understand that embodiments can be combined, and that also more than two embodiments can be combined. Furthermore, some of the features can form the basis for one or more divisional applications.